Orvea Italwinch ACHILL 500W 12V Specification sheet

1
OPERATION AND INSTALLATION MANUAL
500W 12V/24V
800W 12V
ACHILL
UK PG. 1: INTRODUCTION
PG. 2: TECHNICAL CHARACTERISTICS
PG. 3: INSTALLATION
PG. 4: WIRING DIAGRAM 2-POLE MOTOR
PG. 5: SPARE PARTS 500W 800W
PG. 6: OPERATION AND MAINTENANCE
PG. 7: WARRANTY TERMS - MODEL IDENTIFICATION

(5) SWITCH WITH PARTICULAR FOR CURRENT AND DELAYED
(4) MINIMUM VALUE
(2)
(3) WIDHT BLET SERIES 5 CM.
800 12V
17-22 m/min.
14-18 m/min.
(2) THE SPEED OF RECOVERY INCREASES OF DECREASES DEPENDIND ON HOW BELT
AND WRAPPED ON THE HUB
AFTER INITIAL PERIOD OF USE
(6)
(5)
(4)
(3)
(2)
(1)
(1)
18-30 mm
70A(12V) 40A(24V)
35mm(12V) 25mm(24V)
64A(12V) 32A(24V)
800 KG
SAFETY CIRCUIT BREAKER
SPESSORE LUOGO DI FISSAGGIO
WEIGHT
MAXIMUM LENGHT BELT
MINIMUM NITIR CABLE SIZE
RECOVERY SPEED UNDER WORKING LOAD
MAXIMUM RECOVERY SPEED
MAXIMUM INSTANTANEOUS PULL
WORKING LOAD
MAXIMUM WORKING LOAD
800 WMOTOR POWER
VERSION
CURRENT INTAKE UNDER WORKING
LOAD
ACHILL
PLEASE CAREFULLY READ THE INSTRUCTIONS FOR USE AND ASSEMBLY CONTAINED IN THIS MANUAL
BEFORE OPERATING AND INSTALLING THE ANCHOR WINCH
MODEL
TECHNICAL CHARACTERISTICS
2
40A(12V) 20A(24V)
500 12V / 24V
500 W
550 KG
200 KG
70 KG
45A(12V) 22A(24V)
15-20 m/min.
12-16 m/min.
18-30 mm
16mmq(12V) 10mmq(24V)
APPROX KG 8 APPROX KG 9
MINIMUM THICKNESS 18mm
ANC MAXIMUM 30mm
7 MT
280 KG
90 KG
7 MT
(6)

PLEASE CAREFULLY READ THE INSTRUCTIONS FOR USE AND ASSEMBLY CONTAINED IN THIS MANUAL
BEFORE OPERATING AND INSTALLING THE WINCH
INSTALLATION
3
PACKAGE CONTENTS:
Winch complete of coverage, gearmotor, contactors/reversing contactor units, assemply screws, drilling template,
operation and installation manual.
TOOL NEEDED FOR INSTALLATION:
Drilling with a Ø9 bit, 13mm hex wrench, Allen wrench 8, phillips screwdriver anc silicone.
INSTALLATION REQUIREMENTS:
The winch can be positioned at any point, vertically or orizontally, once identified the mounting location , verify
that the surface of support is as flat as possible, otherwise smooth appropriately.
IT'S IMPORTANT THAT THE POINT WHERE YOU HAVE DECIDED TO FIX THE LIFT IS SUITABLE TO RESIST
THE PULL, MAY SERIOUSLY DAMAGE
- Always install an appropriate thermal magnetic breaker to protect the circuit and electric motor from overheating
or damage
- All electrical components (motor, contactor, controllers) must be installed so as to be protected again splashes
or sprays of water
INSTALLATION PROCEDURE:
After selecting the installation position, drill holes using the template provided, unscrew the 2 screws under the bell
and remove the cover, seal the perimeter below the winch, t he cables and tie rods pass through the drilled holes,
fix the winch tightening the nuts on the studs (the bolts are of a length stand that allows you to attach to a wall of
minimum thickness of 18mm and 30mm max) remove the excess silicone, replace the coverage with the two screws
removed earlier. Connect the motor with the appropriate cables from the contactor
(remove power before working on electrical parts).
Remove the cover plate and the pin, housing the slot of the seat belt around the hole pin, replace the bolt and screw
cap, wrap the strap.
ABIDE BY TICHNESS
SPECIFIED IN THE TABLE
SILICONE

LIST OF SPARE PARTS
SPARE PARTS LIST FOR ACHILL
3
6
5
100146
100104
100103
CODE
GEAR WITH BRACKET1 MOTOR FASTENING KIT1
500W KEY1
4
3
2A
POS. Q.TY DESCRIPTION 100102500W MOTOR
11A
100148800W KEY
1
2B
WINCH'S SPARE PARTS
2
4
800W MOTOR 100101
11B
9
100253NUT M845 100106WASHER46 100140SCREW TSEI M6 X 302
7100141PIN D8 X67
1
8
9 100111KEY 6X40
2
7
7
8
18
10 1000501COVERAGE1
1000504
1000428
CODE
GEAR'S WASHER1
REATING RING RADIUS113
POS. Q.TY DESCRIPTION 1000502DRUM'S WASHER
111
100113REATING RING
114
SHAFT 100503
112
100142
SCREW TEI M8X70
4100143SCREW TBEI M5X102 100147DRUM1
15
11
12
1314
15
16
17
10
1
16
17
18
WINCH'S SPARE PARTS
5
POSITION No. 18 CODE:100147 INCLUDED:
COD:1000505 No 01 Pc
COD:1000506 No 01 Pc
COD:100157 No 06 Pc
COD:1000507 No 01 Pc
POSITION No 4 CODE:100146 INCLUDED:
COD:1000508 No 01 Pc
COD:100144 No 01 Pc
COD:100145 No 02 Pc
COD:100254 No 02 Pc

Italwinch winch is constructed with materials resistant to marine environment, it is essential to periodically
remove salt deposits that form on the outer surfaces to prevent electrolysis problems, rinse with fresh water
and dry the exterior thoroughly
WARNING: The electric motor to internal's winch is not waterproof, resistant to splashing water but not
submerged
For electrical parts to remove oxide on the contacts of this particular motor and contactor/motor starter
with an electrical contact spray and sprinkle with grease.
SPARE PARTS
In order to identify a spare part, examine the exploded drawing (PG.5), determine the code and the required
quantity and order the spare part, making sure to include the serial number shown on the winch
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MANTENANCE
WARNING BEFORE PERFORMING ANY MAINTENANCE JOBS ON THE WINCH
COMPLETELY DISCONNECT THE POWER SUPPLY TO THE ENTIRE WINCH LINE.
- DO NOT GO NEAR OR BRING OBJECTS NEAR THE WINCH WHILE IT IS OPERATING. DISCONNECT THE POWER SUPPLY WHEN OPERATING
MANUALLY, ALSO WHEN DISENGAGING THE CLUTCH. PERSONS ON BOARD COULD ACCIDENTALLY ACTIVATE THE ANCHOR WINCH WITH THE
REMOTE OR RADIO CONTROL.
OPERATION
- ITALWINCH Winches ITALWINCH were exclusively designed for small to recover TENDER load does not exceed the
value indicated in the tables they are not strong points. Do not use these devices for other purposes: improper use
could cause damage to the anchor winch or injury to persons.
- ITALWINCH assumes no liability for direct or indirect injury or damage caused to persons or property as a result of
improper use.
- The winch has not been designed to hold the craft in severe weather conditions (gales or storms).
- Always switch off the winch when not in use so as to prevent accidental activation.
- Do not exceed the load limit. We recommend aiding the winch during the operations of recovering and casting the
TENDER.
- Make sure there are no bathers or other craft nearby before casting the anchor.
- Always install an appropriate thermal magnetic breaker to protect the circuit and electric motor from overheating
or damage.
- Secure the chain with a fastener (shackle) before starting your boat trip.
- Always keep hands and feet away from the anchor winch while it is operating.
- If the chain gets caught, switch off the anchor winch and try to free the chain, using extreme caution.
- All electrical components (motor, contactor, controllers) must be installed so as to be protected again splashes or
sprays of water.

ITALWINCH guarantees its products for a period of two years (2) from the purchase date. The warranty covers any
parts recognised to be defective and the labour costs necessary for replacing them. The products must be returned
to ITALWINCH carriage paid.
ITALWINCH's liability shall be limited solely to the repair or replacement of parts judged to be defective.
The warranty covers only failures due to manufacturing defects and shall be invalidated if the failure is due to
faulty and/or incorrect installation and/or maintenance, and or electrical system faults, improper use, the buyer's
incompetence and/or negligence, corrosion, normal wear, discolouring, the replacement of original components or
accessories with others of a type not approved by ITALWINCH or any other causes not ascribable to ITALWINCH.
The warranty does not extend to any parts damaged during transport.
The warranty shall be invalid if the product has been tampered with, modified or repaired by unauthorised
personnel.
Requests for warranty service must be submitted promptly in writing to ITALWINCH or one of its authorised
dealers together with proof of purchase (SALES RECEIPT OR INVOICE). The product must be sent together with a
copy of the request, at the retailer's/customer's expense, to ITALWINCH, which shall replace the part(s) judged to
be defective.
The warranty does not cover replacement of the product.
The court of MONZA shall have jurisdiction in any disputes.
ITALWINCH RESERVES THE RIGHT TO INTRODUCE CHANGES TO THE TECHNICAL CHARACTERISTICS
OF THE DEVICE AND TO THE CONTENT OF THIS MANUAL WITHOUT NOTICE. THE CHARACTERISTICS
LISTED ARE VALID BARRING PRINTING ERRORS.
ITALWINCH PRODUCTS COMPLY WITH EUROPEAN COMMUNITY DIRECTIVES
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DISTRIBUTED BY:
MZ Electronic srl Via Bainsizza 2 - 20052 Monza (MI) Italy
phone [phone] Fax [phone]
e-mail: [e-mail] www.mzelectronic.com
WARRANTY
MODEL INDENTIFICATION
In this box you should copy the serial number shown on the bottom of the winch as a further guarantee
of traceability.