KFI SE25 Manual

InstructionDisclaimer
Dennis Kirk provides instructions to help our customers better understand how to install the
products we sell. The instructions are exact copies of what the manufacturer includes with the
product being sold.
That means the quality and accuracy of the instructions is solely dependent on what the
manufacturer produces. We do our best to make the text legible and the pictures viewable.
However, the end result depends largely on the quality of instructions the manufacturer
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Therefore, you will find that some instructions are not of the highest quality. Sometimes text is
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instructions to be less than professional. However, we feel it is better to provide what we have
rather than provide nothing at all.
To the best of our knowledge the instructions and application information contained in the
instructions is accurate. However, Dennis Kirk assumes no liability related to any errors that
may be contained in the copy of the manufacturer’s instructions we provide. Buyers are solely
responsible to insure that product use is consistent with their application.
800-969-7501 so we can further assist you regarding additional product information or any other
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Thank you for doing business with Dennis Kirk.

Model #SE25
Owner’s Manual and Operating Instructions
2500 lb.
ATV WINCH
Revision Date 2020-12-09

5SE25
Table of Contents
Introduction��������������������������������������������������������������������������������� 1
Accessories �������������������������������������������������������������������������������������������������������1
This Booklet �����������������������������������������������������������������������������������������������������1
Introduction��������������������������������������������������������������������������������� 1
ManualConventions������������������������������������������������������������������� 2
SafetyRules���������������������������������������������������������������������������������� 3
ControlsandFeatures����������������������������������������������������������������� 5
Winch ���������������������������������������������������������������������������������������������������������������5
Installation������������������������������������������������������������������������������������ 6
Step 1-Mount the Winch ����������������������������������������������������������������������������������6
Step 2-Mount the Contactor �����������������������������������������������������������������������������6
Step 3-Mount Mini Rocker Switch ������������������������������������������������������������������6
Step 4-Mount the Hand Remote Socket (Optional) �����������������������������������������7
Step 5-Wiring the Winch ����������������������������������������������������������������������������������7
WinchWiringDiagram��������������������������������������������������������������� 8
SwitchWiringDiagram�������������������������������������������������������������� 9
CableHookStopperInstallationandUse��������������������������������� 9
Operation������������������������������������������������������������������������������������ 10
General Tips for Safe Operation ���������������������������������������������������������������������10
Self Recovery �������������������������������������������������������������������������������������������������10
Winching Techniques ������������������������������������������������������������������������������������11
Maintenance������������������������������������������������������������������������������� 12
Lubrication �����������������������������������������������������������������������������������������������������12
Cable Assembly Replacement ������������������������������������������������������������������������12
SE25Specifications������������������������������������������������������������������� 13
Performance Specifications ����������������������������������������������������������������������������13
Model Winch Diagram �����������������������������������������������������������������������������������14
Winch Parts List ���������������������������������������������������������������������������������������������15
Troubleshooting������������������������������������������������������������������������� 16
PlowingAlert������������������������������������������������������������������������������ 16
Warranty������������������������������������������������������������������������������������ 17
Warranty Qualifications ���������������������������������������������������������������������������������17
Repair/Replacement Warranty �����������������������������������������������������������������������17
Do not return the unit to the place of purchase ����������������������������������������������17
Warranty Exclusions ��������������������������������������������������������������������������������������17
Normal Wear �����������������������������������������������������������������������������������������������17
Installation, Use and Maintenance �����������������������������������������������������������������17
Other Exclusions ��������������������������������������������������������������������������������������������17
Limits of Implied Warranty and Consequential Damage �������������������������������17
Contact Information ����������������������������������������������������������������������������������������18
Address �����������������������������������������������������������������������������������������������������������18
Corporate: �������������������������������������������������������������������������������������������������������18
Customer Service ��������������������������������������������������������������������������������������������18
Technical Service �������������������������������������������������������������������������������������������18
Agreement ������������������������������������������������������������������������������������������������������18
SyntheticCable������������������������������������������������������������������������� 19

1
SE25
Introduction
Introduction
Congratulations on your purchase of a KFI winch.
KFI researches and develops winches to strict
specications. With proper use and maintenance,
this winch will bring years of satisfying service.
Accessories
Kappers Fabricating Inc. manufactures,
purchases and sells accessories designed to
help you get the most from your purchase. To nd
out more about our products visit our web site at,
www.kproducts.com
Record the model as well as date and place of purchase for future reference. Have this information
available when ordering parts and when making technical or warranty inquiries.
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the information in
this manual. We reserve the right to change, alter
and/or improve the product and this document at
any time without prior notice.
Kappers Fabricating Inc� Support
1-877-346-2050
Model Number
SE25
Date of Purchase
Purchase Location
Serial Number

2SE25
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with a key
word to alert you to potential hazards in operating
and owning a winch.
Follow all safety messages to avoid or reduce the
risk of serious injury or death.
Manual Conventions
DANGER
NOTE
If you have questions regarding your winch,
we can help. Please call our help line at
1-877-346-2050.
WARNING
CAUTION
CAUTION

3
SE25
Manual Conventions
Safety Rules
Do not use this winch for lifting or moving
people or animals.
DANGER
Read this manual thoroughly before operating
your winch. Failure to follow instructions could
result in serious injury or death.
WARNING
Do not move the vehicle to pull a load (towing)
on the winch cable. This could result in cable
breakage.
WARNING
Pull only on areas of the vehicle as specied
by the vehicle manufacturer
WARNING
Do not exceed the rated capacity.
WARNING
Keep yourself and others a safe distance to
the side of the cable when under tension.
WARNING
Never step over a cable or near a cable under
load.
WARNING
The wire rope may break before the motor
stalls. For heavy loads at or near rated capac-
ity, use a pulley block/snatch block to reduce
the load on the wire rope.
WARNING
Do not use the winch to secure or hold a
vehicle for a long period of time. Do not use
the winch to secure a vehicle for transport.
WARNING
Disconnect the remote control and battery
leads when not in use for extended periods.
WARNING
Avoid “shock loads” by using the control switch
intermittently to take up the slack in the wire
rope. “Shock loads” can far exceed the rate
capacity for the wire rope and drum.
Do not accelerate your vehicle while winching.
Loss of traction can cause a shock load on the
cable. Do not use cable as a pull strap.
WARNING

4SE25
Do not use as a hoist. Do not use for overhead
lifting.
Safety Rules
WARNING
Batteries contain acid and produce explosive
gases.
Keep sparks, ames and cigarettes away from
batteries at all times. Wear safety glasses and
protect the eyes at all times. Do not lean over
the batteries during operation.
WARNING
When re-spooling the cable, ensure that the
cable spools in the under-wind position with
the cable entering the drum from the bottom,
not the top.
To re-spool correctly, and while wearing
gloves, keep a slight load on the cable while
pushing the remote button to draw in the
cable. Walk toward the winch not allowing the
cable to slide through your hands. Do not let
your hands get within 12” of the winch while
re-spooling. Turn off the winch and repeat
the procedure until a few feet of cable is left.
Disconnect the remote control and nish
spooling by rotating the drum by hand with
the clutch disengaged. Keep hands clear of
the fairlead and drum while the winch is under
power.
WARNING
Duration of winching pulls should be kept as
short as possible.
If the motor becomes uncomfortably hot to
the touch, stop winching immediately and let
it cool down for a few minutes. Do not pull for
more than one minute at or near the rated
load.
CAUTION
Apply blocks to the wheels of the vehicle when
on an incline.
CAUTION
Do not wrap the cable around any object and
hook it back onto itself.
CAUTION
Use gloves to protect hands when handling the
cable. Never let the cable slide through your
hands.
CAUTION
If the motor stalls, do not maintain power to
the winch.
Electric winches are designed and made for
intermittent use and should not be used in
constant duty applications.
CAUTION
Never release the free-spool clutch when there
is a load on the winch.
CAUTION
Use hook strap when handling the hook for
spooling or unspooling the wire rope.
CAUTION

5
SE25
Controls and Features
Read this owner’s manual before operating your winch. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
Motor (1): 1.2 HP 12V DC motor provides power
to the planetary gear mechanism.
Winch Drum (2): The winch drum is the cylinder
on which the wire rope is stored. It can feed or
wind the rope depending on the remote winch
switch.
Synthetic Cable (3): 3/16” x 50’ Synthetic cable
designed specically for load capacity of 5,000lbs.
(48 useable feet with ve wraps on the drum). The
synthetic rope feeds onto the drum in the “under
wind” position through the roller fairlead (4) and
is looped at the end to accept the clevis hook pin
(12).
Roller Fairlead (4): When using the winch at an
angle the roller fairlead acts to guide the synthetic
rope onto the drum and minimizes damage to the
synthetic rope from abrasion on the winch mount
or bumper.
Free spooling Clutch (5): The clutch allows the
operator to manually disengage (“FREESPOOL”)
the spooling drum from the gear train. Engaging
the clutch (“ENGAGE”) locks the winch into the
gear system.
Braking System (6): Braking action is
automatically applied to the winch drum when the
winch motor is stopped and there is a load on the
synthetic rope.
Planetary Gear System (7): The reduction gears
convert the winch motor power into extreme
pulling forces. This system allows high torque
while maintaining compact size and light weight.
Rocker Switch (8): Rocker switch with handle-
bar mount for powering the rope in or out of your
winch drum.
Fairlead Mount (10): Adapter to mount the winch
and fairlead for utility applications.
Contactor (11): Power from the vehicle battery
ows through the weather sealed solenoid switch
before being directed to the winch motor.
Clevis Hook (12): Provides a means for
connecting the looped ends of cables to an
anchor.
Cable Hook Stopper (13): Protects the Rollers,
motor and gears.
Winch
12
34
11
13
8
10
5
6
7
2
6
1

6SE25
Mounting bolts must be SAE grade 5 or better
and torque to 17 ft. lbs.
Before you start to install this winch,
disconnect the vehicle ground and positive
leads from the battery.
This KFI 2,500 lb winch is designed with a bolt
pattern that is standard in this class of winch.
Many winch mounting kits are available that
utilize this bolt pattern for the most popular
ATV’s and UTV’s. You can nd most of the
ATV/UTV winch mounts on our Website
www.kproducts.com
1. Install the winch and fairlead with the
supplied hardware per the instructions
provided with the model specic mounting
kit or prepare a at, secure mounting
location for the winch.
Step 2-Mount the Contactor
1. Find a location for the contactor. If the
Model specic mounting kit does not indicate
a recommended contactor location, then
it is recommended that the contactor be
mounted close to the battery in a clean dry
location. Make sure the location you chose
allows sufcient clearance from all metal
components. Drill mounting holes if required.
Once location is found do not install until all
wiring is completed.
Step 1-Mount the Winch
Installation
CAUTION
WARNING
2. Attach the winch using the M8 x 25 or 30
bolts and washers through the fairlead
bracket or model specic mount and then
into the winch.
3. Disengage the clutch by rotating the clutch
cap to the “FREESPOOL” position. Release
the synthetic rope and pull through the roller
fairlead.
4. Attach the clevis hook and hand strap to the
cable.
NOTE
If you chose not to use a model specic
mounting kit, you will need to drill holes in the
structural support of the vehicle. Be certain
that your structural support will stand up to the
pulling forces of this winch.
Installation
1"
3/16"
1 5/8"
13/16"
Not to scale. Do NOT use as a template
Step 3-Mount the Handlebar
Switch
1. The switch is usually installed on the left
handlebar.
2. Use a piece of electrical tape around the
handlebar to help prevent rotation of the
mount on the handlebar. Do NOT tighten
over any hoses or cables.
3. Once your switch is mounted you can
route the wires back to where your
contactor is located.
4. Splice the end of the red wire to an ignition
(keyed) controlled power source using the
supplied wire splice. You may need to use
a test light to locate a suitable wire. The
wire should only have power when the key
is in the ON position.
5. Make sure the handlebars have full range
of motion and then secure the switch’s
cable with the supplied cable ties.

7
SE25
Battery cables should not be drawn taut.
Leave some slack for cable movement.
Never route electrical cables across any sharp
edges, through or near moving parts, or near
parts that become hot.
FAILURE TO FOLLOW SPECIFIC WIRING
INSTRUCTIONS MAY RESULT IN DAMAGE TO
YOUR WIRING SYSTEM OR EQUIPMENT.
Step 4- Mounting a Hand Remote
Socket (Not Included, #ATV-HR)
1. Determine a mounting location for the hand
remote socket. Make sure the area behind
your selected location is clear.
2. Drill the three holes as shown in the gure
on page 6 and install using the supplied
hardware. You can use the rubber cap as a
template.
3. Once your remote socket is mounted you can
route the wires back to where your contactor
is located.
4. Splice the end of the red wire to an ignition
(keyed) controlled power source using the
supplied wire splice. You may need to use a
test light to locate a suitable wire. The wire
should only have power when the key is in the
ON position.
5. Secure the cable with the supplied cable ties.
1. Connect the yellow and blue cables to the
motor terminals on the winch. Torque the
terminal nuts on the motor to 5.7 N-m (50
in-lbs). Route the other ends to the contactor
location. (See diagram on page 8)
2. Connect the yellow and blue cables to the
contactor (yellow to yellow and blue to blue).
Do NOT tighten nuts. (See diagram on page 8)
3. Connect the red and black cables to your
contactor (red to red and black to black). Do
NOT tighten nuts. Route the other ends to
your battery location. (See diagram on page 8)
4. Connect the handlebar switch to the contactor.
(black to black and green to green) (See
diagram on page 9)
5. Once all wiring is connected to the contactor
you can then mount it using the supplied M6
hardware.
6. Torque the contactor terminal nuts to 4.5
N-m (40 inch pounds). Do NOT over
tighten.
7. Place all terminal boots over terminals and
secure all cables with zip ties or electrical
tape.
8. Connect the battery leads from the contactor
to the ATV’s Battery (black to black and red
to red) (See diagram on page 8)
9. Check for proper drum rotation. Turn the
clutch cap to the “FREESPOOL” position.
Pull out some cable from the drum, and
then turn the clutch cap to the “ENGAGE”
position to engage the gears. Make sure
your machine is running and press the cable
out button on the switch. If the synthetic
rope is turning and releasing more cable,
then your connections are accurate. If the
synthetic rope is turning and collecting more
cable, then reverse the leads on the motor.
Repeat and check rotation.
Installation
Step 5-Wiring the Winch
CAUTION
NOTE
Depending on the location of the contactor,
you may need to use an alternate winch
conguration. Please see the “Alternate
Winch Wiring Diagram” available on
www.kproducts.com
CAUTION
NOTE
If you are installing a remote socket along with
the handlebar switch you will need to connect
the remote socket to the contactor and then
the handlebar switch to the remote socket.
(See diagram on page 9)
WARNING Proper
Terminal
Tightening

8SE25
LEADS AT DEFAULT POSITION LEADS ROTATED 90°
With some applications the motor leads may need to be rotated to avoid interference with other
components. If rotation is required please give us a call at 1-877-346-2050 for instructions or visit our
website at www.kproducts.com and look in the Instructions section.
BATTERY
BLUE
YELLOW
RED
BLACK
NEG(-)
POS(+)
NEG(-)
POS(+)
TO WINCH (-)
(BLUE POST) TO BATTERY (-)
(BLACK POST)
TO BATTERY (+)
(RED POST)
TO WINCH (+)
(YELLOW POST)
These two posts must
be wired to the battery!
Installation
Winch Wiring Diagram

9
SE25
Cable Hook Stopper Installation and Use
1. Freespool winch and pull out approx. 2 feet of synthetic rope.
2. Assemble cable hook stopper as shown to the right with the at
portion of the two halves resting against your fairlead. Tighten
fasteners.
3. To stow hook, engage clutch and retract synthetic rope onto
winch spool until hook is snug against the hook stopper and
Switch Wiring Diagram
Installation
fairlead
4. Position hook stopper at approx. ¾ of the total line
distance towards hook while using your winch to
help reduce whip back in the event of synthetic
rope breakage.

10 SE25
Your winch is equipped with a roller fairlead to help
guide the cable and to reduce binding on short side
pulls�
Do not winch from an acute angle as the cable will
pile up on one side of the drum causing damage to
cable and the winch�
Short pulls from an angle can be used to straighten
the vehicle� Long pulls should be done with the wire
rope at a 90° angle to the winch/vehicle�
When pulling a heavy load, place a cable hooks
stopper, blanket or jacket over the cable five or six
feet from the hook�
In the event of a broken cable it will dampen the
snap back� For additional protection open the hood
of the vehicle�
General Tips for Safe Operation
Your SE25 winch is rated at 2,500 lbs. capacity in
rst layer (max) when spooling the rst rope layer
on the drum. Overloads can damage the winch,
motor and/or cable.
The vehicle engine should be kept running during
operation of the winch to minimize battery drain
and maximize power and speed of the winch. If
the winch is used for a considerable time with the
engine off the battery may be drained and too
weak to restart the engine.
Get to know your winch before you actually need
to use it. We recommend that you set up a few test
runs to familiarize yourself with rigging techniques,
the sounds your winch makes under various loads,
the way the cable spools on the drum, etc.
Inspect the cable and equipment before each use.
A frayed or damaged rope should be replaced
immediately. Use only manufacturer’s identical
replacement rope with the exact specications.
Inspect the winch installation and bolts to ensure
that all bolts are tight before each operation.
Store the remote control inside your vehicle in a
place that it will not be damaged.
Any winch that appears to be damaged in any
way, is found to be worn, or operates abnormally
MUST BE REMOVED FROM SERVICE UNTIL
REPAIRED. It is recommended that the necessary
repairs be made by a manufacturer’s authorized
repair facility.
Pull only on areas of the vehicle as specied by
the vehicle manufacturer.
Only attachments and/or adapters supplied by the
manufacturer are to be used.
Operation
Self Recovery
Locate a suitable anchor such as a strong tree
trunk or boulder. Always use a sling as an anchor
point.

11
SE25
Operation
Winching Techniques
1. Take time to assess your situation and plan
your pull.
2. Put on gloves to protect your hands.
3. Disengage the clutch to allow free-spooling
and also save battery power.
4. Attach the hook strap to the clevis hook.
5. Pull out the cable to your desired anchor
point using the hook strap.
6. Secure the clevis hook to the anchor point:
Sling, chain or snatch block. Do not attach
the hook back onto the cable.
7. Engage the clutch.
8. Start your engine to ensure power is being
replenished to the battery.
9. Power in the cable guiding the cable under
tension to draw up the slack in the cable.
Once the cable is under tension, stand
clear. Never step over the cable.
10. Double check your anchors and make sure
all connections are secure.
11. Inspect the cable. Make sure there are at
least 5 wraps of cable around the winch
drum.
12. Place cable hook stopper over the cable
approximately 5 to 6 feet from the hook.
13. Clear the area. Make sure all spectators
stand clear and that no one is directly in
front or behind the vehicle or anchor point.
14. Begin winching. Be sure that the cable
is winding evenly and tightly around the
drum. The vehicle that is being winched can
be slowly driven to add assistance to the
winching process. Avoid shock loads; keep
the cable under tension.
15. The vehicle to be winched should be placed
in neutral and the parking brake released.
Only release the loads to the winch. This
can damage the winch, cable and vehicle.
16. The winch is meant for intermittent use.
Under full load with a single line rig do not
power in for more than a minute without
letting the motor cool down for a few
minutes and then resume the winching
operation.
17. The winching operation is complete once
the vehicle is on stable ground and is able
to drive under its own power.
18. Secure the vehicle. Be sure to set the
brakes and place the vehicle in park.
19. Release the tension on the cable. The winch
is not meant to hold the vehicle for long
periods of time.
20. Disconnect the cable from the anchor.
21. Rewind the cable. Make sure that any cable
already on the drum has spooled tightly
and neatly. If not, draw out the cable and
re-spool from the point where the cable is
tight.
22. Keep your hands clear of the winch drum
and fairlead as the cable is being drawn in.
23. Secure the hook and hook strap.
24. Disconnect the remote control and store in a
clean, dry place.
25. Clean and inspect connections and
mounting hardware for next winching
operation.
26. Never use the winch as a tie down.
27. Use brake pedal when under full tension.

12 SE25
Maintenance
The owner/operator is responsible for all periodic
maintenance.
Improper maintenance will void your warranty.
Never operate a damaged or defective winch.
NOTE
For service or parts assistance, contact our help
line at 1-877-346-2050.
WARNING
WARNING
Complete all scheduled maintenance in a timely
manner. Correct any issue before operating the
winch.
Lubrication
All moving parts within the Electric Winch have
been Lubricated using high temperature lithium
grease at the factory. No internal lubrication is
required under normal conditions. If the winch is
subjected to extreme conditions lubrication may be
required using a high temperature lithium grease.
Cable Assembly Replacement
It is recommended that any modications be
performed by a manufacturer’s authorized repair
facility, and that only manufacturer-supplied parts
be used
1. Rotate the clutch cap to the “Free Spool”
position.
2. Extend Cable Assembly to its full length. Note
how the existing cable is connected to the
inside of the drum.
3. Remove old Cable Assembly and attach new
one.
4. Rotate the clutch cap to the “Engage”
position.
5. Retract Cable Assembly onto drum being
careful not to allow kinking or over heating of
the winch.
Maintenance
Motor
Periodically when not used very often, or after
wet / damp conditions. Be sure to run the motor in
free spool until the motor is warm. This helps dry
out any moisture and condensation trapped inside
the housing.

13
SE25
SE25 Specications
Performance Specications
Rated Pull 2,500 lbs (1134 kg)
Gear Reduction Ratio 171:1
Motor Permanent Magnet
1.2 HP (DC 12V)
Drum Size 1.5” (D) x 3.15” (L)
38 mm (D) x 80.0 mm (L)
Synthetic Cable 3/16” (D) x 50.0’ (L)
4.8 mm (D) x 15.24 m (L)
(48 useable feet with ve
wraps on the winch drum)
Weight 24.3 lbs. (complete kit)
Height 4.2 inches (107 mm)
Width 4.06 inches (103 mm)
Length 12.67 inches (322 mm)
Bolt Pattern 4-7/8” x 3” (124mm x 76 mm)
Line Speed and Motor Current (First Layer)
Line Pull Max lbs 0 1000 1500 2000 2500
kgs 0 454 680 907 1134
Line Speed
(12 VDC)
FPM 8.86 7.55 6.23 5.25 4.27
MPM 2.7 2.3 1.9 1.6 1.3
Max Current amps 15 50 80 120 170
Cooling Time minutes 5 5 5 5 5
Line Pull and Cable Capacity
Layers of cable on drum 1 2 3 4 5
Max pulling capacity per
layer
lbs 2500 2033 1713 1480 1303
kgs 1134 922 777 671 591
Cable capacity
per layer
ft 7.15 15.45 24.7 34.5 50
m 2.18 4.71 7.52 10.52 15.24

14 SE25
SE25 Specications
Model Winch Diagram
Item #35
Sold as a Kit

15
SE25
SE25 Specications
Winch Parts List
No. Part # Description Qty
1 MOTOR-25-BL Motor Assembly 1
2 250001-B Screw M6 x 20 – Black Zinc 4
3 250002-B Washer -Flat Φ6 6
4 250003-B Tie Bar – Black Flat 2
5 250004 Bushing Shaft 1
6 250005 Coupling Shaft 1
7 250083 Cross Screw M5 x 8 1
8 350200A-BF Steel Drum – Black Flat 1
9 SYN19-S50 Synthetic Cable 3/16” x 50’ 1
10 250008 Rear Bush Drum 1
11 250009 Front Thrust Washer 1
12 250010 Gear Ring Output 1
13 250300 Gear Carrier Assembly 1
14 250011 Retaining Ring Clip 1
15 250012 Spring 1
16 250013-BF Cover Clutch Housing - Black Flat 1
17 250014-B Cap Screw M6 x 70 – Black Zinc 2
18 GB2760BB1
6002-SS Radial Ball Bearing 16002 Sealed 1
19 250016-BF Clutch Cap - Black Flat 1
20 250017-B Locking Washer Φ6 – Black Zinc 1
21 250018-B Cap Screw M6 x 16 – Black Zinc 1
22 250019 Axis Support Bushing 1
23 GB2760BB0
6002-SS Radial Ball Bearing 6002 Sealed 1
24 250021 Clutch Bushing 1
25 250022 Above Clutch Axis Washer 1
26 250023 Cam Clutch Gear 1
27 250024-BF Gear Housing / End Bearing -
Black Flat 1
28 250025 Gear Ring 1
29 250062 Wire Tap 1
30 250057 Winch Wires 2
31 250059-BF Standard Roller Fairlead Bracket
- Black Flat 1
32 SE-RF Roller Fairlead Black Flat & POM
Rollers 1
33 250030-B Hand Saver Strap - Black 1
34 ATV-CONT Contactor 1
35 ATV-MR Handle Bar Remote 1
No. Part # Description Qty
36 250032-B Hex Bolt M8 x 25 – Black Zinc 4
37 250063-B Locking Washer Φ8 – Black Zinc 4
38 250033-B Screw M10 x 20– Black Zinc 2
39 250035-B Locking Washer Φ 10– Black Zinc 2
40 250036-B Nut M10 – Black Zinc 2
41 250061 Terminal Protector 8
42 250045-BF Handlebar Switch ClampBlack
Flat 2
43 250046-BF Handlebar Switch Extender-Black
Flat 1
44 250047-BF Handlebar Switch Mounting
Angle – Black Flat 1
45 250048-B Screw M5 x 25 – Black Zinc 4
46 250049-B Washer -Flat Φ5 – Black Zinc 5
47 250050-B Locking Washer Φ5– Black Zinc 3
48 250051-B Screw M5 x 18 – Black Zinc 1
49 250052-B Nut M5 –Black Zinc 3
50 250053-B Screw #6-32 x 9/32” –Black Zinc 2
51 250054-B Locking Washer #6 –Black Zinc 2
52 250058 Battery Wires 2
53 SE-HOOK Clevis Hook – Black E-coat 1
54 250065-B Screw M6 x 25 – Black Zinc 4
55 250066-B Washer -Flat Φ6 – Black Zinc 4
56 250067-B Locking Washer Φ6 – Black Zinc 4
57 250068-B Nut M6 – Black Zinc 4
58 250069-B Screw M6 x 1.0 x 20 – Black Zinc 2
59 250070-B Washer -Flat Φ8 – Black Zinc 8
60 250072 Gasket 1
61 ATV-SCHS Split Cable Hook Stopper 1
62 300024-B Hex Hd Bolt M8x20 – Black Zinc 4
63 SE-A-CAPKIT Motor Endcap w/ Brushes 1
64 250071 Motor Bushing 1
65 450028-B Bolt M8x30 - Black Zinc 4

16 SE25
Troubleshooting
Problem Cause Solution
Winch runs one way
Defective or Stuck Contactor Tap Contactor to loosen plungers.
Repair or Replace Contactor.
Defective Switch Assembly Replace Switch Assembly.
Contactor Issue
Double check your winch wiring diagram to make
sure all wires are correct.
Refer to our contactor troubleshooting guide at
www.kproducts.com under “Support”
Call KFI Technical support
Contactor clicks but the
winch does not run
Wired Incorrectly
Double check your winch wiring diagram to make
sure all wires are correct.
Hand remote / Dash rocker wires need to always
be green to green and black to black.
Call KFI Technical support
Motor Issue Call KFI Technical support
Brake Spring installed backwards Call KFI Technical support
Motor runs but the cable
is not moving
Cable is not Attached to the Spool Refer to our cable retie guide at
www.kproducts.com under “Support”
Winch is not engaged Rotate the clutch cap to “engage”
Broken coupler or Stripped shaft Replace Coupler / Shaft
Motor runs slowly or
without normal power
Worn Brushes Get a replacement End-Cap #A-CAPKIT
Call KFI Technical support
Loose or corroded cable connections Clean, Tighten, or Replace
Motor is overheating Winch running time is too long Allow winch to cool down periodically.
WARNING
PLOWING ALERT
READ BEFORE USING YOUR WINCH TO LIFT A PLOW
ATV winches are one of the most widely used methods of lifting a plow. When used properly they are
a perfect match to any plow system but proper precautions and correct usage are required to prevent
costly damage.
When lifting a plow using a winch it is very important to stop the plow before its full lift height is reached.
Failure to do so will cause the winch to pull against itself and can, and most likely will, cause damage to
the winch, your plow frame and your ATV.
Please remember that winch damage such as stripped gears, broken housings and bent and damaged
parts caused by exceeding your plows lift height are not covered by warranty.
Special precautions should be taken when backing up or other instances where you may be distracted
and forget your nger is still on the power-in switch.
A little practice and common sense will ensure a trouble free plow season and prolong the life of your
equipment.

19
SE25
Sharp edges and rough surfaces will shorten cable life. Inspect the cable and protective
sleeve before use. Replace cable immediately if the cable has cut strands, fused or melted
bers, odd stiff sections, chemical contaminated, at areas or lumps that cannot be eliminated
after exing the cable.
DANGER
Do not tie the cable to secure a load or connect a broken cable. Do not expose the cable to
chemicals or heat sources. Do not run the cable over sharp edges or rough surfaces.
WARNING
Synthetic Winch Cable Inspection:
• The cable will have a smooth nish when new (A).
• The outer surface of the cable will appear slightly fuzzy
(B) after normal use. This fuzziness is normal and will
help protect the bers below.
• Once approximately 25% of the outer bers shows wear
(C) it must be replaced.
• Inspect the inner and outer bers. To inspect the inner
bers, open the strands of the cable by compressing the
cable (D) and look for powdered ber or abrasion (sign
of internal wear). Consider the amount of wear on the
internal bers when determining the percent of wear for
replacement.
• Glossy or glazed sections in the cable (E) are usually
caused by compression from the cable being wound on
the winch drum or through a pulley block. This is usually
considered normal.
• A sign of heat damage is when you compress (D) the
glazed section (E) of the cable and it remains hardened.
In this case the cable must be replaced.
Prolonging the life of your synthetic
cable:
Exercising proper care to prolonging the life of your cable is
your responsibility
1. Minimize Cable Abrasion. Use the supplied protective
sheath when the cable comes in contact with trees, rocks
or other sharp abrasive objects. This sheath is designed
to stay in position while the cable slips through it during use.
2. Keep the Cable Clean. Keep you cable clean as dirt, sand and debris will cause abrasion. Use the
protective sheath to cover the cable on the spool once cable is in the stowed position.
3. Avoid Sharp Bends. If cable is angled at sharp degrees it will decrease the strength of the cable
under load and can cause cable damage or failure.
4. Correct Spool winding. When re-spooling cable without load it is always better to have someone
apply load to the line while you reel it in evenly. Respool the cable evenly and tightly on the drum.
If cable is wound loosely it may cause the cable to work it way down to the drum and wedge itself
under other layers.
5. DO NOT Grease or Oil the cable.
Synthetic Cable
(A)
(B)
(C)
(D)
(E)
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