Fusion 782-2234 User manual

POWER INVERTER
OWNER’S MANUAL
80W
(Model #: 782-2234)
1,000W
(Model #: 782-1729)
1,500W
(Model #: 782-1728)
2,000W
(Model #: 782-2235)
3,000W
(Model #: 782-1730)
400W
(Model #: 782-2232)
750W
(Model #: 782-2233)
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Thank you for purchasing this FUSION POWERTM product.
All FUSION POWERTM products are produced to the highest
quality. To reduce the risk of injury, please read this
instruction manual and retain for future reference.
Should you have any questions or need any support,
please contact us at www.powerbyfusion.com
INTRODUCTION
This FUSION POWERTM inverter is a high performance solution for
using household power while on the road.When connected
to a 12V volt outlet, the inverter efficiently and reliably supplies
115V/60Hz AC power for a wide variety of loads, such as TV
sets, gaming systems, cell phones and portable entertainment
devices. Fusion PowerTM inverters are designed to meet and
exceed your quality expectations. With proper care and
appropriate usage, this inverter will give you years of dependable
service in your car, truck, RV and boat.
CONTENTS
1. Introduction 2
2. Safety Information 3
3. Features 8
4. Connecting/Operating The Inverter 14
5. Grounding the Inverter 20
6. Frequently Asked Questions 22
7. Troubleshooting 31
8. Specifications 35
9. Error Code Meaning 37
10. Remote Capabilities 38
11. Warranty 39
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IMPORTANT SAFETY INFORMATION
For safe and optimum performance, the inverter must be
installed and used properly. Carefully read and follow the
guidelines below:
Safety Definitions:
•DANGER: Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
•WARNING: Indicates an imminently hazardous situation which,
if not avoided, could result in death or serious injury.
•CAUTION: Indicates an imminently hazardous situation which,
if not avoided, may result in minor or moderate injury.
•CAUTION: Indicates a potentially hazardous situation, if not
avoided, may result in property damage.
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•WARNING: READ AND FOLLOW ALL INSTRUCTIONS
Read all instructions before operating product. Failure to follow all
instructions listed below may result in electric shock, fire and/or
serious injury.
• AVOID WET CONDITIONS Do not use in damp environments or
expose the unit to rain, water or any other liquids.
• PROPER CONNECTION Do not connect the unit to any utility power
distribution systems or branch circuits.
•PROPER TEMPERATURE Do not use the inverter in temperatures
over 104ºF (40°C) or under 32F (0°C).
•PROPER STORAGE Store inverter indoors and out of the reach
of children when not in use.
•DO NOT USE the inverter beyond the capacity it is rated for.
•ONLY USE this appliance for the job it was intended for.
•PROPER COOLING is essential when operating the inverter.
DO NOT place the unit near the vehicle's heat vent or in direct
sunlight. DO NOT restrict air flow around the inverter.
• ONLY USE accessories or attachments that are intended for use
with this product.
•ALWAYS CHECK for damaged parts. Ensure all cables, insulation
and connectors are in good working condition.
• USE OF ACCESSORIES Only use accessories or attachments that
are intended for use with this product.
• EXTENSION CORDS When using an extension cord only use cords
that are rated to carry the current the connected appliance draws.
Check to make sure the cord is in good working condition. Refer to
the appliance owners manual for wattage information.
• CONNECTING APPLIANCES When connecting and using outdoor
appliances with the inverter, make sure that the extension cord
used is rated for outdoor use.
• DO NOT OPERATE inverter and appliances near flammable liquids
or in gaseous or explosive atmospheres.
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•WARNING: TO REDUCE THE RISK OF FIRE:
•DO NOT operate near flammable materials, fumes or gases.
•DO NOT expose to extreme heat or flames.
•CAUTION:
TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• REMOVE appliance plug from outlet before working on the
appliance.
• DO NOT attempt to connect or set up the unit or its components
while operating your vehicle. Not paying attention to the road may
result in a serious accident.
• ALWAYS use the inverter where there is adequate ventilation.
Do not block ventilation slots.
• ALWAYS turn the inverter OFF by disconnecting it from the power
source when not in use.
• MAKE SURE the nominal powering voltage is 12 volts DC.
• WHEN USING this unit in a vehicle,check the vehicle owner’s
manual for maximum power rating and recommended output.
Do not permanently install in engine compartment. Instead
install in a well ventilated area.
• DO NOT use with positive ground electrical systems*. Reverse
polarity connection will result in a blown fuse and may cause
permanent damage to the inverter and will void warranty.
See grounding instructions on page 20.
* The majority of modern automobiles, RV's and trucks are negative ground. Refer
to your vehicle owner's manual or seek professional assistance if you are unsure of
which type of system you are accessing.*
• KEEP IN MIND that this inverter may not operate very high
wattage appliances or equipment that produces heat.
Refer to “Inverter Usage” chart in this manual.
• DO NOT open the inverter there are no user-serviceable parts inside.
• DO NOT use this inverter with medical devices. It is not qualified
for medical applications.
• KEEP AWAY from children. This is not a toy!
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• INSTALL AND OPERATE unit only as described in this Instruction
Manual.
•California Proposition 65 Warning: This product or its power
cord contains lead,a chemical known to the State of California
to cause cancer and birth defect or other reproductive harm.
Wash hands after handling.
•WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK:
•DO NOT connect to AC distribution wiring.
•DO NOT make any electrical connections or disconnections
in areas designated as IGNITION PROTECTED. This unit is NOT
approved for ignition protected areas.
•NEVER immerse the unit in water or any other liquid or use
when wet.
•DO NOT insert foreign objects into the AC outlet or the USB
outlet (if provided).
•CAUTION: Do not use the unit on the following items:
•Smallnickel-cadmiumbattery-operatedappliancessuchas
flashlights, razors and night lights.
•Batterychargersforbatterypacksusedinhandpowertoolthat
have a warning label indicating dangerous voltages are
present at the battery terminals.
•CAUTION: 400W, 750W, 1000W, 1500W, 2000W AND 3000W
IMPORTANT CABLE INFORMATION: Substantial power loss and
reduced battery operation time results from inverters installed with
cables that are not able to supply full power. Symptoms of low
battery power can result from cables that are either excessively
long or insufficient gauge. The installer/operator should be
especially aware of the requirements to maintain secure, tight,
electrical connections and provide strain relief for DC cables and
appliance wiring. Cable insulation must be appropriate type for
the environment.
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•CAUTION: RECHARGEABLE DEVICES
• Certainrechargeabledevicesthataredesignedtobecharged
by plugging them directly into an AC receptacle may damage
the inverter or the charging circuit.
• Whenusingarechargeabledevicebesuretomonitorit's
temperature for the first ten minutes.
• Ifexcessiveheatisproducedthedeviceshouldnotbeused
with the inverter.
FAILURE TO FOLLOWTHESE SAFETY GUIDELINES MAY RESULT IN PERSONAL
INJURY AND/OR THE DAMAGE TO THE UNIT. IT MAY ALSO VOID THE WARRANTY.
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FEATURES
LED INDICATOR MODELS - 80W, 400W, 750W
DC INPUT PLUG 80W
1a. 12V DC Plug - Plugs into vehicle 12V DC port
1b. Green LED - Indicates the inverter is receiving 12V power
DC INPUT PANEL 400W,750W
1. Black Terminal - Negative DC power flow
2. Cooling Fan and Ventilation Openings - Protects the inverter
from over-heating.
3. Red Terminal - Positive DC power flow
1a
1b
12 3
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INDICATORS 400W, 750W
4. Green LED Indicator - Indicates the inverter is receiving 12V
power.
5. Red LED Indicator— Warns that the inverter has shut down due
to low/high input voltage. TO RESET: Unplug the appliance from
the inverter. When thermal shutdown problem occurs, the inverter
will reset and turn back on automatically after it cools.
6. Power Button — Press to activate the unit.
AC OUTLET PANEL 80W, 400W, 750W
7.AC Outlets - Receptacles for 115V AC products with a total
continuous power equal to the wattage (W) of your inverter.
8. USB Port - 5V power for USB equipment.
9.Ventilation Openings - Never cover the ventilation openings.
6
45
7
8
9
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WIRING 400W, 750W
10. DC Cable with Clips— (Included with 400W and 750W
models). Connect the red clip to the positive terminal of the
battery and the black to the negative.
10
1
9 10
8 7
32 4
6 511
12
Digital Display Models - 1000W,1500W,2000W and 3000W
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Digital Display Models - 1000W,1500W,2000W
and 3000W
1.AC Outlets — Receptacles for 115V AC products with a total
continuous power equal to the wattage (W) of your inverter.
2.Digital Readout — It indicates the power and DC voltages. The
allowed power tolerance is 15% (with loads of over 200W), and the
allowed voltage tolerance is +/-0.2V (no load).
3.Power Button — Connect the inverter to the DC power and press
down the button power switch to activate the inverter.
4.Port for Remote Starter Switch — Connect optional remote starter
switch and press power button to activate inverter.
5.USB Port — 5V/DC (500ma) power to USB equipment.
6.Red LED Indicator — When the inverter has shut down because of
low or high input voltage, the red LED indicator lights.
TO RESET: Unplug the appliance from the inverter. When thermal
shutdown problem occurs,the inverter will reset and turn back on
automatically after it cools.
7.Yellow LED Indicator (1,000W Unit Only) — When the power exceeds
1000W, the yellow LED indicator lights. When AC output power
exceeds 1200W+/-100W,over-current protection function will act.
8.Green LED Indicator — When there is DC power input,the green
LED indicator lights
9.Positive DC Terminal — Connect the red end of the DC power cord
to it. (Cord Sold Separately)
10.Negative DC Terminal — Connect the black end of the DC power
cord to it. (Cord Sold Separately)
11.Cooling Fan and Ventilation Openings — The high speed cooling
fan protects the inverter from over-heating. IMPORTANT:VENTILATION
OPENINGS MUST REMAIN CLEAR WITH NO OBSTRUCTIONS.
12.Ground Terminal —
For grounding the power inverter chassis.
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13.Additional Protective Features
a) Over Input Voltage Shut Off- When the 12 volt DC power
supply voltage exceeds 15.5±0.5 volts,the inverter will
automatically shut down.
b) Low Input Voltage Shut Off - When the 12 volt DC power
supply voltage drops below 10.5±0.3volts, the inverter will
automatically shut down,
c) Low Input Voltage Alarm - When the 12 volt DC power supply
voltage drops below 1±0.3volts, an audible alarm will sound.
d) Over Heating Self-lock - When the internal temperature
exceeds the regulated temperature due to the increase
of surrounding air temperature, the inverter will automatically
shut down.When the internal temperature drops below the
surrounding air temperature, the inverter will automatically
return to normal operation.
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Output Waveform
a) The AC output waveform of the inverter is known as
"modified sine wave." The waveform is similar to the sine
wave shape of utility power. This type of waveform is suitable
for most AC loads, including linear and switching power
supplies used in electronic equipment, transformers,
and motors.
b) The modified sine wave produced by the inverter has an RMS
(root mean square) voltage of 115 volts, which is the same as
standard household power. Most AC voltmeters (both digital
and analog) are sensitive to the average value of the
waveform rather than the RMS value. They are calibrated for
RMS voltage under the assumption that the waveform
measured will be a pure sine wave. These meters will not
read the RMS voltage of a modified sine wave correctly. They
will read about 20 to 30 volts low when measuring the output
of the inverter. For accurate measurement of the output
voltage of this unit, use a true RMS reading voltmeter such as
a Fluke 179, Fluke 79 III series, Beckman 4410 or Triplett 4200.
Modified Sine Wave and Sine Wave Comparison
SINE WAVE
MODIFIED
SINE WAVE
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CONNECTING/OPERATING THE INVERTER
When connecting the unit, please be sure to follow the guidelines,
cautions and warnings mentioned in this manual. The inverter
should only be connected to a battery with an output of 12V with
the DC clamp cables. No devices should be plugged into the
inverter until the inverter is properly connected and the inverter’s
power indicator is active.
Please Follow The Following To Connect Your Inverter:
1) Check to be sure the inverter's ON/OFF Power Switch is in the
OFF position and that no flammable fumes are present.
2) Attach the ring type connector marked with red to the red (+)
DC terminal and the ring connector marked with black to the
black (-) DC terminal on the inverter.
•CAUTION:
Reversing the polarity will damage the inverter and void
the warranty.
3) Tighten the nut on each DC terminal by hand until it is snug.
Do not over-tighten.
4) Attach the black (-) clip to the black (-) battery terminal.
5) Attach the red (+) clip to the red (+) battery terminal. Make
sure both clips are securely connected to the battery
terminals, as a loose connection will cause the voltage to
drop and may cause the cables to overheat, resulting in
equipment damage or fire.
6) For models with Ground Terminals, attach ground wire to
vehicle chassis (for in-vehicle installations), minimum 16AWG
wire. For out-of-vehicle applications, attach to battery
negative terminal. CAUTION: NEVER attach ground wire
directly to inverter Negative Terminal! This will not provide
proper ground.
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7) Ensure that all electrical connections have been tightened
and turn on the inverter.
8) Plug the AC product(s) you wish to operate into the AC
outlet(s) and switch them on one at a time.
(See caution before turning on the AC products).
•CAUTION:
As the battery is used, its voltage begins to fall. When the inverter
senses that the voltage at its DC input has dropped to the range
of 10.7-11,3V DC, an audible alarm sounds. This allows time for
computers or other sensitive devices to be shut down. If the
audible alarm is ignored, the inverter will automatically shut
down when the voltage drops to the range of 10.2-10.8V DC,
preventing the battery from being over-discharged. Turn off any
devices that the inverter is powering. When input voltage rises to
11.7V-12.3V DC, inverter restores back to normal. Although the
inverter incorporates protection against over-voltage, it may still be
damaged if the input voltage exceeds 16 volts.
•CAUTION:
Most vehicle batteries are designed to provide short period of very
high current for starting the engine. They are not designed for a
constant “deep discharge.” Constantly operating the unit from a
vehicle battery until the low voltage shut off will affect the life of
the battery. If you are operating electrical products for extended
periods of time, you should consider connecting the unit to a
separate deep discharge battery.
•CAUTION:
The cable sizes given are a general recommendation. Before
beginning each specific installation, you should always consult
your National Electrical Code. Check for loose connectors. Check
to make sure you have not reversed the polarity.
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Permanent Installation (1000,1500,2000 and 3000W Models)
The permanent installation of the inverter and the required wiring
and safety devices to the 12 Volt DC power source must be
performed by a professional installer.
Further Requirements Are:
• Theinverterissuppliedwith(4)crimpconnectorsfor
connecting the power source wiring to the inverter's DC input
terminals. They are designed to be crimped onto #2AWG
copper conductor cables (not supplied).
• The #2AWG power source cables must not exceed 6ft. in
length.
• Aminimumof#16AWG insulated wire should be connected
between the grounding terminal on the inverter and the vehicle
chassis.
•CAUTION:
Do not connect this wire to the inverter's negative (Black, -) DC
input terminals.
•CAUTION:
Violation of these requirements may result in unsafe operation
and/or equipment failure. Damage to the inverter as a result of
improper installation voids the warranty. The DC power source
must be a well-regulated DC power supply as typically found in
vehicle and deep-cycle marine batteries. The DC power source
may also be two 12 volt batteries connected in parallel. On
larger applications the power source may be several batteries
connected in parallel as shown in the following "Permanent
Battery Configuration" diagram on page 28.
!
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•CAUTION: Connection To Load
The inverters are equipped with dual standard North American
three-prong type outlets. Plug the cord from the equipment
you wish to operate into the AC receptacle(s). Check that the
combined load requirement of your equipment does not exceed
maximum continuous power of the inverter. Do not connect
the inverter to household's or RV's AC distribution wiring. Do not
connect the inverter to any AC load circuit in which the neutral
conductor is connected to ground or to the negative of the DC
(battery) source.
•WARNING: Do not connect to any AC distribution wiring!
Connecting To The USB Charging Port
1) Connect the inverter to a 12 Volt DC power source describe in
the instruction manual. Check if there is adequate space for
proper ventilation of the inverter.
2) Press the power button to turn the unit ON.
3) The green power LED Indicator will light,indicating a
proper connection. If either the red LED indicator lights or
the alarm sounds, an error condition exists. Refer to the
"Troubleshooting" section of this instruction manual.
4) If the inverter does not work make sure the ignition/accessory
switch is actually powering the accessory outlet. Some
vehicles require the ignition switch to be turned on.
5) Plug the USB-powered device into the inverter's USB charging
port and operate normally. Remember to disconnect the
inverter from any power source when not in use.
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Operating Tips and Storage
•Idealstoragetemperaturerangefortheinverteris0-40°C
(32-104°F).
•Storeanduseinacool/dryplacewithadequateventilationfor
ideal ventilation.
•Avoidlocationsexposedtoheatingunits,radiators,direct
sunlight, or excessive humidity or dampness.
•Storeandusetheinverterinaclearwellcirculatedarea.
•DO NOT place items on or over the inverter during operation.
(Especially liquids)
•DO NOT allow any liquids to come into contact with the inverter.
•Keepinverterawayfromdirectexposuretosunlight
when possible.
• DO NOT locate inverters in an area, room or compartment
where explosives or flammable fumes might be present, such
as engine rooms, engine compartments, and boats or small,
unventilated battery compartments.
• Atleastthreeinchesofclearancefromotherobjectsshouldbe
maintained for cooling airflow.
• TheunitshouldbeasclosetotheDCpowersourceaspossible.
NEVER connect the chassis ground wire from the inverter to the
DC negative input.
• CHECK to ensure that the combined loads of the appliances
being powered by the inverter. DO NOT continuously exceed
the inverter's wattage rating.
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APPLICATIONS WATTS*
DIGITAL CAMERAS 10
CD/MP3 PLAYERS 10
CELL PHONE 10
CAMCORDER BATTERY 10
VIDEO GAME CONSOLE 20-60
PORTABLE WORK LIGHT 25-50
7" LCD TV 50
DVD PLAYERS 50
PORTABLE BOOM BOX 50
LAPTOP COMPUTER 60-100
13" TV/VCR COMBO 100
27" TV 200
20" TV/VCR COMBO 300
VARIABLE SPEED
JIG SAW 330
10-SPEED BLENDER 350
BELT SANDER 380
3/8" REVERSIBLE DRILL 385 +
HOUSEHOLD
FOOD PROCESSOR 400
APPLICATIONS WATTS*
SMALL APPLIANCES 400 +
COMPUTER AND MONITOR 400 +
FLOOD LIGHT 500
PORTABLE VACUUM 500-525
8-CUP COFFEE MAKER 600 +
RECIPROCATING SAW 660
ELECTRIC GARDEN TOOL 700
VACUUM CLEANER 800 +
1-1/8" ROTARY HAMMER 800 +
1/6 HP SUBMERSIBLE
SUMP PUMP 900 +
COMPACT
MICROWAVE OVEN 900 +
2-SLICE TOASTER 1000
HEAVY-DUTY
WORK LIGHT 1000
14" CHAIN SAW 1100
42" FAN 1200
10" BENCH SAW 1500
AIR HEATER 2000
INVERTER USAGE - APPROXIMATE WATTAGE NEEDS
*Wattage shown are approximate values.*
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GROUNDING THE INVERTER FOR MODEL #:
782-1729 (1,000W),782-1728 (1,500W),
782-2235 (2,000W),782-1730 (3,000W)
Grounding is required for all inverter models equipped with a
ground terminal.
In-Vehicle Mounting:
Connect inverter ground terminal located on back panel to
vehicle chassis using copper wire, minimum #16AWG (gauge).
Out-of-Vehicle:
Connect inverter ground terminal to battery black/negative
terminal using copper wire, minimum #16AWG (gauge).
Grounding wire is sold separately and is available at your local
auto parts or hardware retailer.
INVERTER
GROUND
TERMINAL
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