FVC SP0301B User manual

PRODUCT
IMAGE
SP0301B
Sprinter Bed System DIY
Installation Guide
FLATLINE VAN CO • [e-mail] • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your
vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily
injury or death to you or to others involved. You are responsible for assembling and securing Flatline
Van Co products to your vehicle, checking the mounting points and attachments prior to use, and
regularly inspecting the products for wear and or damage. We always recommend you use a
professional to install any aftermarket accessories to your vehicle. If you have no mechanical
experience and are not thoroughly familiar with the installation procedures, you must have the
product installed by a professional installer or other qualified persons. The responsibility is yours
and must be taken seriously for everyone's safety.
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FLATLINE VAN CO • [e-mail] • 888-667-5576
thanks.

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FLATLINE VAN CO • [e-mail] • 888-667-5576
THANK YOU!
ARE YOU EXCITED ABOUT YOUR NEW SPRINTER BED SYSTEM? HERE ARE A FEW
THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS--
• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO
DAMAGE INCURRED DURING SHIPPING.
• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK
INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS
AND HARDWARE.
• GATHER ALL TOOLS REQUIRED FOR INSTALL.
-7/32 HEX KEY ALLEN WRENCH
DIY INSTALL-
-POWER DRILL
-1/8” DRILL BIT
ADWAG INSTALL-
-9/16” SOCKET OR WRENCH
• IT’S RECOMMENDED TO HAVE A SECOND SET OF HANDS
WHEN INSTALLING THE BED RAILS TO HELP LEVEL THEM.
• YOU CAN INSTALL THIS BED USING SELF TAPPING SCREWS,
OR BY USING RIVNUTS (REQUIRE SEPARATE TOOL)
TOOLS
7/32 ALLEN KEY

PACKAGE CONTENTS
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FLATLINE VAN CO • [e-mail] • 888-667-5576
PASSENGER SIDE BED RAIL
QTY - 1
DRIVER SIDE BED RAIL
QTY - 1
BED PANEL
QTY - 2
REAR BED PANEL
QTY - 1

HARDWARE PACK
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FLATLINE VAN CO • [e-mail] • 888-667-5576
3/8 SCREW FLAT WASHER
QTY - 6
3/8-16 X 1 SOCKET HEAD
HEX DRIVE SCREW
QTY - 6
L-TRACK STUD
QTY - 8
3/8 SCREW CUSHION
WASHER
QTY - 6

FLATLINE VAN CO • [e-mail] • 888-667-5576
LET’S GET STARTED!
1. FIRST STEP IS TO GET THE BED RAILS UP. HAVING A SECOND SET OF HANDS
MAKES THIS MUCH EASIER. POSITION THEM WHERE YOU WANT THEM, AND
DRILL A FEW PILOT HOLES TO PUT SCREWS INTO.
NOTE- WITH A STOCK VAN AND NO WALLS YOUR MINIMUM
MOUNTING HEIGHT IS ROUGHLY 37" OFF THE FLOOR. THIS IS BASED
ON A MOUNTING WIDTH RANGE (DISTANCE BETWEEN THE WALLS)
OF 64" - 69.5" AT THE WIDEST POINT.
2. PUT A COUPLE SCREWS IN (OR RIVNUT AND BOLT) TO HOLD THE RAIL UP
WHILE YOU SELECT AND DRILL OPTIMAL LOCATIONS FOR YOUR
ADDITIONAL MOUNTING HOLES.
NOTE- OPTIMAL MOUNTING LOCATIONS WILL VARY DEPENDING
HOW HIGH YOU MOUNT THE RAILS AS THE SUBSTRUCTURE OF THE
VAN CHANGES.
NOTE- THE FLAME LOGO IS THE BACK OF THE BED RAIL AND FACES THE REAR OF
THE VAN.
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DIY MOUNT HOLES
MEASURE TO THIS EDGE
ADWAG MOUNT SLOTS
1. WITH THE ADWAG INSTALLATION YOU WANT TO HOLD THE BED RAIL UP AT
THE DESIRED HEIGHT, NOTING THE CORRESPONDING KEY WAYS ON THE
L-TRACK. YOU CAN MARK THESE WITH PAINTERS TAPE OR A MARKER IF YOU
PREFER. THE NEXT PAGE SHOWS ADDITIONAL DETAIL ON THIS STEP.
NOTE- THE SPRINTER BED SYSTEM HAS A MOUNTING WIDTH RANGE
(THE DISTANCE BETWEEN YOUR WALL PANELS) OF ROUGHLY 64” -
69.5” THIS MEASUREMENT WILL DETERMINE YOUR MAXIMUM HEIGHT
WITH THE ADWAG INTERIOR KIT.
2. PULL THE RAIL BACK DOWN AND PLACE YOUR L-TRACK STUDS IN THE
DETERMINED KEY WAYS. THEN PUT THE BED RAIL BACK UP SLIDING ONTO
THE L-TRACK STUDS AND TIGHTEN DOWN THE NUTS.
NOTE- DO NOT OVER TIGHTEN THE L-TRACK STUD NUTS.
DIY INSTALLATION ADWAG INSTALLATION
FRONT REAR

FLATLINE VAN CO • [e-mail] • 888-667-5576
3. THE L-TRACK STUDS SEAT STRADDLING TWO OF THE CIRCULAR CUTOUTS
AND ANCHOR IN THE KEY WAY AS SHOWN BELOW.
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L-TRACK STUD
WILL LINE UP WITH
THIS KEY WAY

FLATLINE VAN CO • [e-mail] • 888-667-5576
3. ONCE YOU HAVE YOUR BED RAILS UP AND FULLY MOUNTED, YOU CAN SIMPLY
PLACE THE BED PANELS ON AND FASTEN THEM USING THE 3/8-16 BUTTON
HEAD SCREWS, 3/8 FLAT WASHER, AND 3/8 CUSHIONING WASHER, IN THAT
ORDER (SEE FIGURE 1)
NOTE- THERE ARE TWO (2) CONFIGURATIONS FOR YOUR DIY BED!
THERE ARE TWO SERIES OF MOUNTING SLOTS ON THE RAILS. YOU
HAVE THE OPTION FOR A 72” LONG BED OR A 75” LONG BED
FOR YOU TALLER FOLKS! SEE NEXT PAGE FOR DETAILS.
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FIGURE 1
• 3/8 CUSHION WASHER
• 3/8 FLAT WASHER
• 3/8-16 BUTTON HEAD SCREW
PERIODICALLY INSPECT THE FASTENERS
TO ENSURE THEY REMAIN TIGHT. THE RUBBER
WASHER IS PRESENT TO REDUCE VIBRATION
RELATED LOOSENING, BUT IT IS NOT UNCOMMON
FOR THE FASTENERS TO LOOSEN UP OVER TIME

FLATLINE VAN CO • [e-mail] • 888-667-5576
4. THE TWO BED SIZE OPTIONS ARE SHOWN TO THE RIGHT (FIGURE 2) AND
BELOW. THE 75” OPTION WILL LEAVE A SMALL GAP BETWEEN PANELS, BUT
YOU WON’T FEEL IT UNDERNEATH YOUR MATTRESS. ONCE YOU PLACE
YOUR PANELS, YOU’RE READY TO CRASH!
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72”
75”
FIGURE 2
72” 75”

FLATLINE VAN CO • [e-mail] • 888-667-5576
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