FVC TR0202B User manual

PRODUCTIMAGE
TR0202B
Transit Side Ladder MR
Installation Guide
FLATLINE VAN CO • [e-mail] • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your
vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily
injury or death to you or to others involved. You are responsible for assembling and securing Flatline
Van Co products to your vehicle, checking the mounting points and attachments prior to use, and
regularly inspecting the products for wear and or damage. We always recommend you use a
professional to install any aftermarket accessories to your vehicle. If you have no mechanical
experience and are not thoroughly familiar with the installation procedures, you must have the
product installed by a professional installer or other qualified persons. The responsibility is yours
and must be taken seriously for everyone's safety.
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FLATLINE VAN CO • [e-mail] • 888-667-5576
thanks.

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FLATLINE VAN CO • [e-mail] • 888-667-5576
THANK YOU!
ARE YOU EXCITED ABOUT YOUR NEW SIDE LADDER? HERE ARE A FEW THINGS TO DO
BEFORE BEGINNING THE INSTALLATION PROCESS--
• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO
DAMAGE INCURRED DURING SHIPPING.
• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK
INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS
AND HARDWARE.
• GATHER ALL TOOLS REQUIRED FOR INSTALL.
-9/16 BOX WRENCH OR SOCKET
-7/32 HEX KEY ALLEN WRENCH
-POWER DRILL
-1/8” DRILL BIT
ESTIMATED INSTALL TIME- 1 HR
ADDITIONAL HELP IS SUGGESTED FOR A FEW OF THE INSTALL STEPS.
WE RECOMMEND BLUE LOCTITE FOR SOME OF THE INSTALL STEPS.
TOOLS
7/32 ALLEN KEY
9/16 WRENCH
5/32 ALLEN KEY

PACKAGE CONTENTS
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FLATLINE VAN CO • [e-mail] • 888-667-5576
LADDER BOTTOM
QTY-1
LADDER TOP
QTY-1
MOUNT PLATE
QTY-1
COUPLER
QTY-2

HARDWARE PACK
4
FLATLINE VAN CO • [e-mail] • 888-667-5576
1/4-20 BUTTON HEAD SCREW
QTY-8
3/8-16 X 1” BUTTON HEAD
SCREW
QTY-5
3/8 FLAT WASHER
QTY-10
1/4 SELF DRILLING
SCREW
QTY-9
3/8-16 NYLOCK
QTY-5

FLATLINE VAN CO • [e-mail] • 888-667-5576
LET’S GET STARTED!
1. PLACE THE LADDER HALVES FRONT SIDE DOWN, INSERT THE COUPLERS
INTO ONE HALF (SEE FIGURE 1), AND TIGHTEN DOWN USING THE 1/4-20
SCREWS.
2. SLIDE THE OTHER LADDER HALF ONTO THE COUPLERS AND TIGHTEN DOWN.
NOTE- WE RECOMMEND YOU USE BLUE LOCTITE ON THE SCREWS.
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FIGURE 1
FIGURE 2

FLATLINE VAN CO • [e-mail] • 888-667-5576
3. NEXT, LOOSELY BOLT THE LADDER TO THE LADDER MOUNT SLOTS ON THE
SIDE OF YOUR LOW PRO ROOF RACK USING TWO (2) EACH OF THE 3/8-16
BUTTON HEAD SCREWS, 3/8 FLAT WASHERS, AND 3/8 NYLOCK NUTS. YOU
MAY NEED TO REMOVE TWO SETS OF FASTENERS ON THE JOINING PLATE OF
YOUR ROOF RACK IF YOU HAVE AN OLDER VERSION OF OUR LOW PRO AS
THEY SIT BEHIND THE LADDER PLATE ON OLDER VERSIONS.
NOTE- HAVING AN EXTRA SET OF HANDS HERE IS VERY HELPFUL.
3B. IF YOU’VE GOT A SAFARI RACK, THIS STEP IS THE SAME, BUT YOU’LL BE
MOUNTING TO THE LADDER MOUNT BRACKET UNDERNEATH THE SAFARI
RACK.
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MOUNT TO ROOF RACK

FLATLINE VAN CO • [e-mail] • 888-667-5576 7
MOUNT PLATE
4. TAKE THE MOUNT PLATE (SEE RIGHT) AND LOOSELY ATTACH IT TO THE
BOTTOM OF THE LADDER USING TWO 3/8-16 X 1” BUTTON HEAD SCREWS, 3/8
FLAT WASHERS, AND 3/8-16 NYLOCK NUTS.
5. NEXT, TAKE THE REMAINING 3/8 HARDWARE AND ATTACH IT THROUGH THE
WING OF THE MOUNT PLATE AND THE LOWER BODY SUPPORT OF YOUR
VAN. YOU WANT TO PUSH THE MOUNT UP AS SHOWN BELOW IN FIGURE 3
AND TIGHTEN DOWN THE BOLTS. ONCE THE BOLTS ARE TIGHT, DRIVE IN THE
1/4 SELF DRILLING SCREWS INTO THE PRE-CUT HOLES ON THE MOUNT PLATE.
NOTE- SOME VANS MAY NOT HAVE THE LOWER HOLES NEED TO
MOUNT OUR BRACKET AS SHOWN. IF SO, USE OUR MOUNT BRACKET
AS A TEMPLATE, AND DRILL A 1/2” HOLE IN THE BODY
SUPPORT.
IF YOU’RE HAVING TROUBLE DRIVING THE 1/4 SELF DRILLING SCREWS
IN, SOMETIMES AN 1/8’ PILOT HOLE IS NECESSARY.
6. NOW CLIMB BACK UP TOP, ENSURE THE LADDER IS STRAIGHT UP AND DOWN,
AND TIGHTEN DOWN THE UPPER MOUNTING BOLTS TO THE ROOF RACK.
FIGURE 3

FLATLINE VAN CO • [e-mail] • 888-667-5576
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