G.B.C SUPERBOILER T5 User manual

SUPERBOILER T5
INSTRUCTION MANUAL
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Versione 04 . 2018

2
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Presentation of the company and introduction to the Instruction Manual 3
Warranty General Clauses 4
Intended Use Of The Machine 5
Technical Data 6
Machine Configuration Models 7
Machine Standard Equipment 8
Optional Equipment 9
Safety Prescriptions 10
Machine Stability 12
Workplace 12
Emergency Stop Installation Exemption 12
Machine Setup For Beveling 13
Elbow Shaft Kit Assembly 25
Pneumatic Locking Device Assembly 33
Converting The Machine Fron Pneumatic to Electric 44
Flange Kit Assembly Procedure 49
Flange Kit Instructions 56
Ordinary Maintenance 59
Troubleshooting And Acoustic Emissions 60

3
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
G.B.C. Industrial Tools S.p.A. is known worldwide for the quality of its machines and acces-
sories for pipe cutting and beveling procedures of any sort and plate beveling machines..
The Headquarters are located in Cazzago San Martino (BS) where are currently operanting the
General Management, the sales de-department, as well as the main workshop and the shipping
de-partment.
QUALITY STANDARD—All our machines are assembled acording to the highest quality
standard. Since 1996 G.B.C. In-dustrial Tool S.p.a. has implemented management procedures
in compliance with the quality system regulations UNI EN ISO 9001 (SGS ITALIA S.R.L. N°
IT 96.088 / 1996).
This Manual is supplied together with the machine it makes reference to. The customer may apply for fur-
ther copies to G.B.C. Industrial Tools S.p.a. Our company owns the copyright of this document and
any partial or complete copy or distribution to natural persons or to corporate bodies is strictly forbid-den
unless our prior approval to do so is obtained. G.B.C. Industrial Tools S.p.a.
informs its customers that any operation carried out on the machines which is not prescribed in this manual
entails the automatic invalidation of the warranty. G.B.C. Industrial Tools S.p.a.
recommends to contact the Maintenance Service in Cazzago San Martino– Italy prior to proceed with any
modi-fication on the machine.
You are invited to scrupulously adhere to the information written on the identification tag.
For any further information you are invited to contact us at these numbers:
Tel. +39 - 030 -7451154
Fax +39 - 030 – 7356629

4
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
G.B.C. Industrial Tools S.p.a. guarantees the reliability of the machine and its con-
formity to the specifications herewith reported. The warranty covers the machine in its whole
for a time period of one year from the shipment date (ref. Delivery Note) for any flaw not imput-
able to the user.
The parts subject to wear are excluded from the warranty at sole discretion of G.B.C. Indus-
trial Tools S.p.a.
In case of any operational malfunction arising during the warranty period, G.B.C. Industrial
Tools S.p.a.
And its Maintenance Service, hereinafter called MSS, will remedy this inconvenient free of char-
ge , both for handwork and for eventual replaced parts, except when the malfunction is di-rectly
or indirectly imputable to misuse or alteration. In any case the machine must not be disas-sembled
or altered before the shipment. The warranty is valid only when the warranty document is duly
signed by G.B.C. Industrial Tools S.p.a. and by a G.B.C. official distributor con-nected with
the MSS maintenance service.
The shipment of the defective material must be performed within 8 (eight) days from the notifica-
tion of the defect and/or the claim and/or the request of technical assistance. On the contrary the
warranty will be void. G.B.C. Industrial Tools S.p.A. and MSS obligations will cover the defect
resolution, the general maintenance and the inspection of the parts subject of the claim only. The
component replacement is at G.B.C. Industrial Tools S.p.A. discretion only. The shipmen to
costs from and to the MSS as well as the direct and indirect costs rising from repair of the prod-
uct are at user’s charge. Any warranty repair or extraordinary repair must be executed by G.B.C.
Industrial Tools S.p.A. and MSS, otherwise the warranty will be void.
Any ordinary maintenance performed by the customer/user or by any service centre non recog-
nized or approved by G.B.C. Industrial Tools S.p.A. will not be refunded and will make the
warranty void. The warranty is not valid for cases not listed in this certificate or for damage cau-
sed by a misuse of materials, power supply, negligence, unauthorized modifications, atmos-pheric
events, acts of vandalism, incautious handling and/or transport, use of non original G.B.C. Indu-
strial Tools S.p.A. parts and damage for causes not specified by G.B.C. Industrial Tools S.p.A.
and for which G.B.C. Industrial Tools S.p.A. declines any responsibility. G.B.C. Indus-trial
Tools S.p.A. reserves the right to modify and to improve its products without any obligation to
modify equipment and components already supplied. Nobody is authorized to modify the con-
ditions herewith contained or to issue any on behalf of G.B.C. Industrial Tools S.p.A. The claim
terms for defects and/or damages in the material or of the ordered quantities, are those pre-scribed
by the Civil Code; the goods acceptance entails the buyer to automatically accept the above men-
tioned warranty clauses.

5
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
THE MACHINE SHOULD BE OPERATED ONLY BY SPECIALIZED OPERATORS WHO HAVE
BEEN DULY TRAINED ON THE UNIT.
FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY
PREDICTALBE MISUSE OF THE UNIT
The machine shown in the
drawing is intended to be
used for prepping pipes for
the welding.
It works while inserted and
locked into the ID of the
pipe
It works while inserted and
locked into the ID of the
pipe.
The bevel is obtained by
bevelling tools of various
shape and materials, de-
pending by the nature of
the material to be bevelled.

6
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
TECHNICAL DATA
PNEUMATIC ELECTRIC HYDRULIC
Locking Range mm 49-207 49-207 49-207
Idle Speed RPM 44 32 26
Chuck Maximum Torque Nm
70 (6 bar)
210 (8 bar)
467 395
Stroke mm 40 40 40
Pneumatic Motor Power Hp (W) 1.74(1300)
Air Consumption Nl/min 1300
Air Pressure Bar (psi) 6 ÷ 8 (87 ÷ 116)
Air Hose Connection Inches 3/4”
Electric Motor Power Hp (W) 2.58 (1900)
Tension Volt 110/230
Frequency Hz 50/60
Hydraulic Motor Power Hp (W) 1.36 (1000)
Hydrsulic Power Pack Max Pressure Bar 80
Oil Flow l/min 30
Max Acoustic Emission Db 75 75 75
Machine Weight Kg 24 25 25
MACHINE DIMENSIONS
PNEUMATIC ELECTRIC PN.+LOCK HYDRAULIC
Amm 650 645 670 513
Bmm 502 502 660 502
Ø C mm 220 220 220 220

7
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
SUPERBOILER T5
SUPER BOILER T5“ E”
SUPERBOILER T5 “ Auto-Lock”
SUPERBOILER T5 F

8
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
The machine is supplied with :
• Locking jaws complete kit from 49 to 207 mm one measure of which is already mounted on the
unit;
• 5mm Allen Key
• 24mm Double Ended Hexagon Tubular Socket Wrench
• Case
• Instruction Manual And Exploded Drawings.
Pipe Beveling Machine
Service Tools
Case
Instruction Manual And Exploded
Drawings

9
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
INTERCHANGEABLE ELBOW SHAFT KIT FROM 98mm TO 207mm ID.
FLANGE KIT 60-400mm

10
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
G.B.C. Industrial Tools S.p.A. designs and assembles its machines in strict compliance with
the safety regulations provided by the applicable EC directives and by the Italian laws regulat-
ing this matter.
G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and
their use when in contrast with the regulation listed hereinafter and with the use and mainte-
nance instructions hereto.
• Carefully read ALL the following regulations and the instructions herewith attached
before starting any operation.
• Carefully ensure that the operator and the foreman using the machine are fully aware of
all the regulations and all the instructions and that they are qualified to operate the unit.
• Strictly attain to the indications given by the international symbols applies on the ma-
chine and/or on its case.
• Do not perform any maintenance operation when the machine is plugged to the power
supply.
• Before every use, ensure the power supply connections to be conform to the specs given
by our manual.
• The authorized operator in any case will not have to disregard the basic safety rules
such as:
• Using gloves and goggles (safety gear supplied by the company responsible for the
site or for the building)
• To properly illuminate the working area
• Ensure you are operating in an area which grants free movements (at least 1,5 metres
around the operator)
• Do not replace the control system and do not replace parts with non original spare
parts, and do not project violent water squirts on the machine
• Keep the hands away from hot and sharpened parts.
•
• G.B.C. Industrial Tools S.p.A. remarks that for any non specified circumstances it is
necessary to obtain the authorization of the manufacturer.

11
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Weight of the Machine kg 24
Shipping Dimensions mm 830x830x54
Shipping Weight kg 65
Under 25 Kgs no lifting machines are required.
1. Always wear gloves and goggles during every operation
2. Any adjustment or inspection of the machine shall be done
with the unit unplugged from the power source.
3. During the operations the hands shall be kept on the security
valve and on the hand wheel.
4. The Use and Maintenance Manual as well as the drawings
will always supply quick and adequate explanations.
Using properly the safety gear entails the only risks to be generated by the user’s
system and not by inborn defects of our machines.

12
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Considering the mass of the machine no particular problem has been detected in regard to
the operator safety.
By always using both hands for operating the machine, the operator is unable to reach the
bevelling tools as the unit would suddenly stop – motor brake –
As provided for the paragraph 1.2.4.3. of the attachment 1 of the Machinery Directi-
ve, portable machines are exempt to have this feature.

13
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
A
Ø range 50 ÷ 103 mm
Plug Extension Jaw
Screw M4 x 8
Locking Jaw
Select the option A, B or C, according to the pipe ID
Plug Extension Jaw B
Ø range 102 ÷ 155 mm
Screw M4 x 8 Locking Jaw
Plug Extension Jaw
C
Ø range 154 ÷ 207 mm
Plug Extension Jaw
Screw M4 x 8
Locking Jaw

14
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
OPTION “A” Ø 50mm ÷ 103mm
Remove the 3 screws fixed on the expansion unit of the machine.
Insert the 3 locking jaws you have selected in function of the ID of the pipe you need to prep and fix them
with their screws.

15
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
OPTION “B” Ø 102mm ÷ 155mm
Remove the 3 screws fixed on the expansion unit of the machine.
Insert the plug extension jaw and subsequently insert the le 3 locking jaws you have selected in function of the
ID of the pipe you need to prep and fix them with their screws.

16
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Remove the vane abutment nut and the vane abutment bush with a counter-clockwise movement.
OPTION “C” Ø 154mm ÷ 203mm
Take out the 3 extension jaws one by one as shown in the picture.

17
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Get the widest extension jaws from the case and insert them one by one in the slots where from you have pre-
viously removed the smaller extension jaws.
Assemble back on the vane abutment nut and the vane abutment ring with a clockwise rotation.

18
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Now insert the locking jaws you have selected in function of the ID of the pipe you have to prep, and fix them
with their screws
WARNING: In order to achieve the perfect positioning and locking, the jaws will have to be
inserted in the ID for at least 15 ÷ 20 mm as shown in the picture.

19
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Keep the machine aligned with the axis of the pipe and fasten tightly the vane expansion nut with a wrench
turning it clockwise.

20
SUPERBOILER T5
Original Instructions—rev.2011— In compliance with the step 1.7.4 of the Machinery Direc-
tive 2006/42/CE
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629
Now select the beveling tool according to the operation you need to do, insert it in the appropriate seat in the
chuck and lock it tight with the grub screws using the Allen key supplied with the machine.