Gamko FLEXBAR X/VS20 User manual

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 1 van 13
13
2
Remove packaging
To prevent scratches: do not use a knife or sharp
object
Sort segments by order (from left to right)
Mount legs:
Beware of overlapping legs!
- 4 legs on segments next to X/MU or X/VS20
- 4 legs on open storage segments (X/OS)
- 3 legs on all other segments
pull tape
to open box
4 - 9 10 - 21 22 - 27 28 - 33
X/MU X/1HB X/VS20 X/VS00 Settings +
troubleshooting
X/ACLED1
(Coloured
Equal LED)
006030694 013060019
Changing
direction
door
Postmix column
on X/1HB
1 - 3
34 - 39
X/TB (trafobox)
41
48
Connecting
heating wire
to prevent
condensation on frame
Connecting ergonomic
light
(X/ACLED4)
40
42 43 - 45
49 - 52
Placing X/TP
(thin
endpanel)
46 - 47
PlacingX/EP02
(thin endpanel)
53
Example:
X/EP04 (set)
X/2LG41
X/ACLED2
X/2RG41
X/ACLED2
X/MU
X/ACCELS1
X/ACLED1-B
X/3DHBA41
X/ACCELS3
CELS
54 - 58
no leg
close with
EPP plug
General
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 2 van 13
4
8
X/MU
9
X/MU
7
CELS
24V
X/MU X/MU
X/MU41
A
DETAIL A
12
3
4
I
II
5X/MU 6X/MU
(DMX)
LED
When equipped with electrical accessoires
(such as LED, CELS or heating wire)
Open machinefront and lead wires through cable duct and
down behind machinefront
1 Place trafobox bracket over condensor
2 Place trafobox
Neatly tue up excess cables
Check if all accessoires are working properly
Lead cables through hole
Connect trafobox
Plug in connectors for LED (and DMX) in
the trafobox.
Plug in connectors for CELS and 24V, in
the junctionbox behind the machinefront
Recommended order: First segment
left of X/MU and endpanels
1th 2nd
2nd
1th
Couple segments
Turn hexagon key (6mm) on all 4 hooks, clockwise on
outside, counter-clockwise from inside segment
2-way action: I hook (make sure they "hook" properly)
II pull (max. 4 "clicks")
place sealing tape
between X/EP and segment
1th
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 3 van 13
10 11 12
X/1HB X/1HB X/1HB
15 X/1HB
13 14
X/1HB X/1HB
X/1HB
1
2
3
4
A
DETAIL A
1
2
2
4
3
5
6
III
When equipped with electrical accessoires
(such as LED, CELS or heating wire)
remove (1) horizontal bottle drawer, (2) drawer-slides,
(3) machinefront and (4) cross beam
5 Remove screws from evaporator cover
6 Pull out unit approximately halfway
Mount trafobox behind electrobox Connect trafobox
Slide unit back in place
X
X
Recommended order:
First endpanels.
Do NOT couple segment left of X/1 yet.
2nd
1th 2nd
1th
place sealing tape
between X/EP and segment
Couple segments
Turn hexagon key (6mm) on all 4 hooks, clockwise on
outside, counter-clockwise from inside segment
2-way action: I hook (make sure they "hook" properly)
II pull (max. 4 "clicks")
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 4 van 13
19 21
X/1HB
X/1HB X/1HB X/1HB
SS
20
16
24V
CELS LED
DMX
X/1HB
18
3
2
11230392A
006040402
X/1HB
X/1HB
17
Cut out insulation
Place grommet in slider-profile
Remove cap(s)
1 lead cables through the tubes into the segment
2 then out through slider-profile
3 and back in through the previous made hole
Mount cable duct profile
Couple segments left of X/1HB
Seal all holes connecting cold and warm areas
(holes marked with "S")
Plug in connectors for LED (and DMX) in
the trafobox
Plug in connectors for CELS and 24V in the
junctionbox behind the machinefront
Neatly tie up excess cables and reassemble X/1HB
crossbeam, machinefront, sliders, bottledrawer (see pos 11)
Check if all accessoires are working properly
GB
Cut out insulation
Remove cap(s)

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 5 van 13
22 X/VS20
27
X/VS20
X/VS20
X/VS20
12
3
4
A
DETAIL A
I
II
24 X/VS20
006040403
230460A
4
2
3a
3b
25 X/VS20 26 X/VS20
(DMX)
24V
LED
CELS
23
1
when equipped with electrical accessoires
(such as LED, CELS or heating wire)
Lead wires through cable duct and down behind the
machinefront
1 Cut insulation and place grommet
2 For LED: place bracket (provided with trafobox)
3 Place trafobox and lead cables through grommet
4 Seal hole
Connect trafobox
Click conenctors in bracket Plug in connectors for LED in the bracket
(Plug in connector for DMX in trafobox)
Plug in connectors for CELS and 24V in the
junctionbox behind the machinefront
Recommended order: First segment
left of X/VS and endpanels
1th 2nd
1th 2nd
1th
Lead cables through hole
place sealing tape
between X/EP and segment
Neatly tie up all excess cables
Check if all accessoires are working properly
GB
Couple segments
Turn hexagon key (6mm) on all 4 hooks, clockwise on
outside, counter-clockwise from inside segment
2-way action: I hook (make sure they "hook" properly)
II pull (max. 4 "clicks")

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 6 van 13
28
31
X/VS00
33
X/VS00
30
X/VS00
X/VS00
X/VS00
1
2
4
3
A
DETAIL A
I
II
B
DETAIL B
29
0
1
32 X/VS00
LED
CELS
(DMX)
230V AC
4 determine to which side the thermostat needs to be
accessible and, if necessary, mount in opposite direction
5 position X/VS00 to back and top of segment and fix with
self-drilling screws (3,5x9,5mm)
Couple other segments
Make a hole in the endpanel to exit copper, drain tubes and
electrics. Make sure that the drain runs downward and no
drawers are blocked when closed
1 When equippedwith electrical accessories
(such as LED, CELS or heating wire)
Lead wires through cable duct and out the cornerpiece
2 Place external trafobox
Recommended order:
First both segments in between
X/VS00 is to be placed
1th
1 determine to which side the copper and electrics will
leave the bar; bend and soler the copper
2 remove shelf support rails from X/VS00 when next to
drawer segment
3 remove drawers and slides in drawer segments
bend out
flap
place sealing tape
between X/EP and segment
Couple segments
Turn hexagon key (6mm) on all 4 hooks, clockwise on
outside, counter-clockwise from inside segment
2-way action: I hook (make sure they "hook" properly)
II pull (max. 4 "clicks")
Plug in connectors for LED (and DMX) in
the external trafobox.
Plug in connectorsfor CELS and 24V in the
junctionbox inside the trafobox
Neatly tie up excess cables
Check if all accessories are working properly
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 7 van 13
36
37 38 39
35
C
DETAIL C
1
218750BE
006040138
006040117
D
DETAIL D max. 20mm
2
3
6
5
34
4
7
8
GB
1 Remove paper on the backside of the rubber strip
2 Place rubber strip between frames 3 Place cable duct covers (horizontaly, according to illustration above)
4 Connect line cord in socket
(tie up cord to prevent loss during placement)
5 Slide bar in place
6 Adjust feet to level out bar and/or jack up bar against top
Attention: cable duct covers must remain accessible!
7 Place caps to cover all coupling holes inside segments
8 Place caps to cover all feet adjuster holes Place shelf support clips and shelves
Slots in shelf must fall over rear clips
Neatly clamp up beer- or postmix-tubes, copper, drains,
electrics etc. when run through the segments
Seal all holes in insulated panels (when made)!
Check if all doors and drawers close properly!

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 8 van 13
Trafobox
40
X/MU
X/1HB
X/VS20
X/MU-1 X/TBMU-1 X/TBMU-2 X/TBMU-3 X/TBMU-4 X/TBMU-5
X/1HB-1 X/TB1-1 X/TB1-2 X/TB1-3 X/TB1-4 X/TB1-5
X/VS20-1 X/TBVS-1 X/TBVS-2 X/TBVS-3 X/TBVS-4 X/TBVS-5
X/VS00 X/TBEX-1 X/TBEX-2 X/TBEX-3 X/TBEX-4 X/TBEX-5
48
+ Heating wire see: GB
+ CELS + LED white + LED RGB + CELS
+ LED RGB
+ CELS
+ LED white
Machine / evaporator
segments
- Flexbar without CELS: use new powersupply
- Flexbar with CELS: use CELS powersupply
- Do NOT use RGB LED powersupply!
no X/TB included
Machine / evaporator
segments for CELS
no X/TB included
no X/TB included

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 9 van 13
Driver Bar 1
(master) Driver Bar 2
(slave) Driver Bar 3
(slave)
Mode = 0
Mode = 0
1
0
0
Mode = 1
Mode = 0
1
0
0
1
0
0
6
1
0
1
0
0
1
0
0
Driver Bar 1
(slave 0)
LED output 1
(DMX R=001, G=002, B=003)
LED output 2
(DMX R=004, G=005, B=006)
LED output 3
(DMX R=007, G=008, B=009)
LED output 4
(DMX R=010, G=011, B=012)
LED output 5
(DMX R=013, G=014, B=015)
LED output 6
(DMX R=016, G=017, B=018)
LED output 7
(DMX R=019, G=020, B=021)
LED output 8
(DMX R=022, G=023, B=024)
LED output 9
(DMX R=025, G=026, B=027)
LED output 10
(DMX R=028, G=029, B=030)
LED output 11
(DMX R=001, G=002, B=003)
LED output 12
(DMX R=001, G=002, B=003)
LED output 13
(DMX R=001, G=002, B=003)
LED output 14
(DMX R=001, G=002, B=003)
LED output 15
(DMX R=001, G=002, B=003)
LED output 1 LED output 2 LED output 3 LED output 4 LED output 5
LED output 1 LED output 2 LED output 3 LED output 4 LED output 5 LED output 1 LED output 2 LED output 3 LED output 4 LED output 5
Mode = 0
24V DC
41
24V DC
24V DC 24V DC
24V DC 24V DC
DMX in
DMX out
DMX address 0-0-1 DMX address 0-0-1
DMX address 0-0-1
DMX address 0-1-6 DMX address 0-0-1 DMX address 0-0-1
Controller
Gamko
example:
Driver Bar 2
(slave 0)
example:
Driver Bar 3
(slave 1)
External
DMX-
device
(master)
DMX in
DMX out
DMX in
DMX out
DMX in
DMX out
DMX in
DMX out
DMX in
DMX out
RJ45-RJ45 Ethernet patch cable (Cat5e)
XLR-RJ45 connection cable (008110192)
Mode switch
(see list)
Default = 5
Gamko controller mode
X/ACLED1-A = mode 4 - manual colour lapse (master)
controller controls colour and brightness
X/ACLED1-B = mode 5 - automatic colour lapse (master)
controller controls cycle speed and brightness
Demo mode
X/ACLED1-C = mode 6 - different colour (static) per segment (master)
switch dmx address to 0-0-1 to select output nr1
use controller to set colour
switch dmx address to 0-0-2 to select output nr2
use controller to set colour
controller controls brightness
X/ACLED1-D = mode 7 - chasing light RGB (master)
dmx address 0-0-1 fast cycle speed
dmx address 9-9-9 slow cycle speed, etc.
controller controls brightness
X/ACLED1-F = mode 8 - chasing light rainbow (master)
dmx address 0-1-0 slow colourchange
dmx address 9-9-0 fast colourchange, etc.
controller regelt intensiteit
Slave mode
X/ACLED1-E = mode 0 - DMX15 (each segment individual) (slave)
to synchronise colours of 2nd, 3rd, etc bars
with first bar (master)
or to manipulate colours with lighting computer
no controller
X/ACLED1-E = mode 1 - DMX3 (all segments equal) (slave)
to synchronise colours of 2nd, 3rd, etc bars
with first bar (master)
or to manipulate colours with lighting computer
no controller
Connecting and settings
RGB driver(s)
GB
RGB settings

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 10 van 13
41 Colour within one segment "differs", "runs late", or "fails intermediately"
- one (or more) colours within the LED is broken
a RGB colour LED is made of the 3 primary colours; Red Green an Blue
and can produce any colour by blending these primary colours. For instance:
100%R = red, 100%G = green, 100%B = blue,
75%R+25%G = orange, 75%G+25%B = iceblue, 50%B+50%R = purple,
50%R+50%G = yellow, 50%G+50%B = cyan, 75%B+25%R = pink, etc.
If one of the primary colours fails, and therefore doesn't blend, it "appears" as if the clour "sticks", or "runs late"
(because all LED's within a segment are connected in series, they will all show the same deviation,
although this doesn't mean they are all broken)
> interchange drawers (or LED's) to determine which LED's are malfunctioning and replace if necessary
- bad connection connector
> check connections behind machinefront, inside trafobox, behind sidepost and on the LED
(Connectors may have come loose during transport)
- defect driver output
> plug connector of "malfunctioning segment" in different driver ports
- cablecut
> when all of the above hasn't solved the problem: replace (part of) cable harness
Colour within one segment "differs"
- one (or more) colour within the LED is broken (but still closes the power circuit)
> interchange drawers (or LED's) to determine which LED's are malfunctioning and replace if necessary
- short circuit in a cable harness (possible cut by screw)
> replace cable harness
drill hole O12
for alternative cable transit
seal hole after cable transit
Cable transit possibility for service
In production, the powercables for the LED's are integrated in the plastic frame and completely build in.
When the cable needs to be replaced, the frame needs to be removed.
If this is too much trouble, there is an alternative ready-to-use cable transit (see section view)
Drill a 12mm hole (big enough for RJ12 "telephone"-connector) between the hinge screw holes and
through the pre-punched hole behind the sidepost.
Seal hole after cable transit
original cable transit
partnumbers:
008110160 - LED white right / drawer
008110161 - LED white left
008110169 - LED RGB right / drawer
008110170 - LED RGB left
008110180 - LED cable
008110172 - cable harness for 2-drawer segment
008110173 - cable harness for 3-drawer segment
008110174 - cable harness for door segment
008110179 - drawer cable (incl connector)
008110163 - trafo LED white
008110181 - 24V trafo RGB / CELS / heating wire
008110168 - driver RGB
008090360 - controller RGB
218751BE - cableduct drawer
Troubleshooting LED
Troubleshooting LED
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 11 van 13
42
47
44
Service
43
E
DETAIL E
2
1
3
4
1
2
2
4
3
5
7
6
45
355mm
knock-out
8
Ø85mm
46
9
10
A
DETAIL A
I
II
1 remove cable duct cover, hinges and door
2 remove magnetic gasket to reveal screws, remove screws
3 turn ornamental strip 180°, move handgrip
4 switch hinges crosswise and re-install door and cover
To mount a postmix column on a X/1HB
Remove (1) horizontal bottle drawer, (2) drawer-slides,
(3) machinefront (Switch off main power)
and (4) cross beam
5 Remove screws from evaporator cover
6 Place unit bracket to remove unit
7 Disconnect main powersupply connector and pull out unit
8 Drill a hole Ø85mm in center of X/1HB at 355mm from front
9 Break out knock-out pattern left or right and cut away
insulation to make space for post-mix tube
10 clamp up tube and reassemble X/1HB
On installation place X/TP00 or X/TP02
between segments using double sided tape
before coupling
Changing
direction door
push through to reveal
hidden screw hole
Reposition shelf support rails
to X/TP02 when used next
to doorsegment
Unit bracket
X/1HB-X/MU
230459A
Unit bracket
X/1HB-X/MU
230458A
Placing X/TP
clamp up tube
Couple segments
Turn hexagon key (6mm) on all 4 hooks, clockwise on
outside, conter-clockwise from inside of segment
2-way action: I hook (make sure they "hook" properly)
II pull (max. 4 "clicks")
Postmix column
on X/1HB Postmix column on X/1HB
Placing X/TP
Postmix kolom
on X/1HB
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 12 van 13
Service
49
48
F
DETAIL F
50
006130053
*
*
Reed switch
008110167
*
51 52
Reed switches
1
2
3
Jumper
4
53
012100509
24V LED
24V CELS+
heating wire
24VDC CELS
24VDC heating wire
24VDC RGB LED
230VAC
Connect heatingwire parallel to 24V powersupply
- Flexbar without CELS: use new powersupply
- Flexbar with CELS: use CELS powersupply
- Do NOT use RGB LED powersupply!
1 Place magnet in hole opposite of hinge
top of magnet must be flush with door 2 oppervlak ontvetten 3 plak read switch mbv VHB tape in oversteek
4 reed switch uitlijnen met scharniergat (zie illustratie)
(zorg ervoor dat de magneet uitlijnt met de )
1 Connect reed switches in series
2 Make sure the gap between the reed switches and the
magnet is not too big
if necessary place extra washers between hinge and door
3Connect reed switches in the electrobox
on pin14 (digital output) and together with
the temperature sensor on pin12
4 Remove jumper on back of display
Ergonomic light - production
(white light behind solid doors with doorswitch)
Place X/EP02 to segment, align top and front and fix using
4x40mm (012100509) screws in the 4 pre-punched holes
Make sure the screw heads end up flush with side
Connecting heating wire (to
prevent condensation) Ergonomic light - production (white light behind solid doors with doorswitch)
align with hinge hole
align
Ergonomic light - installation
(white light behind solid doors with doorswitch)
Temperature
sensor
Placing X/EP02
good
too big
Ergonomic light - installation
(white light behind solid doors with doorswitch)
GB

Flexbar
21-1-2009
edda
Algemene installatie instructie
modifications
destination
Gamko Holding BV
Mon Plaisir 75
4879 AL Etten-Leur
Tel.[phone]
The Netherlands
name
drawing nr.
draftsman date
196169
1 02/09 DMX + CELS 5611 1 02/09 DMX + CELS 5611
Blad 13 van 13
54 56
57 58
CELS
55
Keyswitch
013050129
Cuff round
013050129
Retaining nut
013050129
Relais block
013050130 (2x)
(improved) assembly order keyswitch lock relais blocks wiring diagram relais blocks CELS keyswitch
ATTENTION!
Red-black twincable connected differently on drawer segment
Make sure cable transit hole is sealed
CELS
Assembly keyswitch CELS
Connecting keyswitch
CELS
connecting storagesegments
to 24V to junctionbox
seal hole
after cable transit
Key
013050138
Cuff square
013050142
GB