GCC Technologies Expert II User manual

Expert II & Expert II LX Maintenance Manaul V2.0
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Expert II & Expert II LX
Maintenance Manual

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Table of Contents
Chapter 1 Overview ...................................................................................................... 3
1.1 Introduction ........................................................................................................ 3
Chapter 2：Mechanical System ................................................................................ 4
2.1 Main Unit Assembly .......................................................................................... 4
2.2. Left Side Assembly ......................................................................................... 7
2.3 Right Side Assembly ........................................................................................ 9
2.4 Carriage Assembly (Expert 24) .................................................................... 11
2.5 Carriage Assembly (Expert 24LX) ............................................................... 13
2.6 Pinch Roller Set .............................................................................................. 15
2.7 Auxiliary Pinch roller Assembly .................................................................... 16
2.8 Grid roller housing Assembly ........................................................................ 17
Chapter 3 : Circuit System........................................................................................ 18
3.1 System Diagram ............................................................................................. 18
3.2 Electrical Component Connections ............................................................. 19
Chapter 4 : Maintenance ........................................................................................... 21
4.1 How to replace Control Panel ....................................................................... 21
4.2 Replace Pinch Roller ..................................................................................... 25
4.3 Replace Main board ....................................................................................... 26
4.4 Replace Power Board .................................................................................... 28
4.5 Replace X Motor ............................................................................................. 29
4.6 Replace Y Motor ............................................................................................. 32
4.7 Limit Switch Disassembly .............................................................................. 33
4.8 How to replace Carriage ................................................................................ 34
4.9 Belt Tension Adjustments .............................................................................. 36
Chapter 5 : Trouble Shootings ................................................................................ 37
5.1 LED Indications and Error Message ............................................................ 37
5.2 Main board parameter reset ........................................................................... 39

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Chapter 1 Overview
1.1 Introduction
This manual is prepared for distributors to maintain or repair Jaguar V. Briefly,
 Chapter 1
System overview
 Chapter 2
We have diagrams to show the part number for every part in different
sections.
 Chapter 3
Circuit System, there is detailed information for the connection circuits.
 Chapter 4
Introduction to show you how to replace parts.
 Chapter 5
Trouble shooting
Manual contents may be subject to change without notice. Please contact GCC
Customer Service by calling at 886-2-2694-6687 or e-mailing to
[email protected] for services.

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1
2
5
4
3
Chapter 2：Mechanical System
2.1 Main Unit Assembly
Item Part No. Description Qty
1 24403590G Top cover 1
2 24100542G Left Cover 1
3 24100543G Right Cover 1
4 290067810 Front Platen 1
5 290067670G Rear Platen 1

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Parts List :
No. Part No. Description Qty
S1 20901682G ON/OFF SW TO P/B Cable K/3C 1
S2 20901664G Fuse&ON/OFF SW Cable (black) (K/3C) 1
S3 20901668G EMI Filter to ON/OFF cable white. K/3C 1
S4 20901669G EMI Filter to Fuse cable black. K/3C 1
S5 20901667G Ground wire of Line filter K/3C 2
S6 20901655G P/B to M/B Cable 1
S7 20900165G Cable of M/B to control panel 14Pin/35cm 1
S8 20900456G Lever SW to M/B Cable 330mm 1
S9 29003401G Flat Cable Assembly 1
S10 23100039G X axis step motor 17HD403-22 1
S11 23100039G Y Axis step motor 17HD403-22 1
1 24100542G Left Cover 1
2 290067810 Front Platen 1
3 24401471G Unit Base Box 1
4 24100543G Right Cover 1
5 22800705G Top rail 1
6 20600100G Y-axis belt (S2M-W9-L1548) 1
7 24403590G Top cover 1
8 290067670G Rear Platen 1
9 24100323G Control panel base 1
10 29000871G Control panel PCB Assembly 1
11 26500342G Plastic Foot GL-20H-B. 4
12 25200010G Truss head machine screw(M3*6L) 18
13 23500005G Nut(M4xt3.2xS7) 2
14 26000026G External toothed lock washer (M4-Ni) 2
15 25200198G Truss head machine screw(M4*8L) 2
16 24500068G 65W/2 output switching power supply 1
17 29006024G Main Board with AAS II function Assembly 1
18 25700075G ON/OFF Power Switch (K/3C) 1
19 22300021G Fuse Holder Type3A/250V(K/3C) 1
20 21800034G AC PLUG (including EMI Filter ) (K/3C) 1
21 25200198G Truss head machine screw(M4*8L) 4
22 25200185G Truss head screw including external teeth washer 4
23 26000010G Nylon washer U-7 2
24 25200003G pan head machine screw(white) M3*8 2
25 26000001G Plastic washer.WS-1M 4
26 25200130G Truss head machine screw(M3*8L) 4
27 25200013G 90° dish flat head machine screw M3*8 4

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2.2. Left Side Assembly

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Parts List :
Item Part No. Description Qty Assembly set P/N
1 20600101G X-axis belt (S2M-W10-L260) 1
2 20700038G Bearing 684ZZ. 2 29001548G
3 20700039G Bearing L-1910ZZ. 1
4 22801465G White pulley Washer 1 29001548G
5 22801489G Bearing Support 1
6 22801620G bearing stopper 1
7 23100039G step motor 17HD403-22 1 29003804G
8 23500004G Nut(M3xt2.4xS5.5) 1 29001548G
9 24100175G Idle pulley Lynx. 1 29001548G
10 24100412G X axis actively belt gear (Sable) 1 29003804G
11 24100416G X axis actively belt gear-Sable 1
12 24401427G X-motor bracket Ultra - Sable 1
13 24402028G Side Support Left(Black) 1
14 24402912G Plate sensing Carriage 1
15 24700034G Rubber Packing - Sable 1 29003804G
16 24900006G
E-shape retaining ring.(D7*d3*t
0.6) 4 29001548G G
17 25200014G
Truss head screw including
spring & flat washer(M3*8) white
2
18 25200090G
Socket headiness set
screw.(M3*3L) 3
19 25200106G Pan head machine screw(M3*6L) 4
20 25200117G
HexagonalSocketHead including
spring&flat washer. 2 29001548G
21 25200149G Socket head set screw.(M3*12L) 4
22 25200157G
HexagonalSocketHead including
spring&flat washer. 1 29001548G
23 25200182G
Truss head screw including
external teeth washer. 4 29001548G
24 25200208G
Truss head screw including
spring & flat washer(M4*10) 4
25 25200245G
Truss head machine screw
including spring washer. 1
26 25200345G M3*14 Pan Screw Spring 1 29001548G
29001548G Y-Axis Idle Pulley Assembly 1
29003804G X Motor Assembly 1

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Fig 1
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4
2.3 Right Side Assembly

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Parts List :
Item Part No. Description Qty Assembly set
P/N
1 20700038G Bearing 684ZZ. 2 29003794G
2 20700039G Bearing L-1910ZZ. 1
3 22800288G Active pulley s shaft 1 29003794G
4 22801465G White pulley Washer 1 29003794G
5 22801489G Bearing Support 1
6 22801620G bearing stopper 1
7 23100039G step motor 17HD403-22 1 29003796G
8 24100411G Y axis actively Gear - Sable 1 29003796G
9 24100415G Active Gear 1 29003794G
10 24400066G Cable basket. 1
11 24400264G Active pulley s bracket 1
12 24401426G Y-motor bracket Ultra&Sable 1
13 24401624G Sensor Bracket - Sable 1
14 24402029G Side Support Right(Black) 1
15 24402912G Plate sensing Carriage 1
16 24700034G Rubber Packing - Sable 1 29003796G
17 24900006G
E-
shape retaining ring.(D7*d3*t
0.6) 3 29003794G
18 25200011G
Truss head machine screw
(M3*6L) White + Spring & flat
washer
2
19 25200014G
Truss head machine screw
(M3*8) White + Spring & flat
washer
2
20 25200064G
Pan head machine
screw.(M2*6L while) 1
21 25200090G
Socket headiness set
screw.(M3*3L) 3
22 25200106G
Pan head machine
screw(M3*6L) 4
23 25200108G
Pan head screw including
spring&flat washer. 2
24 25200149G
Socket head set
screw.(M3*12L) 4
25 25200181G
Truss head machine
screw(M4*6L). 2
26 25600029G
Limit switch
(TLF1X14/TLF1X9) 1
29003794G Y-Axis Pulley Assembly 1
29003796G Y Motor Assembly 1

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2.4 Carriage Assembly (Expert 24)

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No. Part No. Description Qty Assembly set P/N
1 20200065G VCM coil. 1 29002796G
2 20700029G Bearing L-840ZZ/MR84ZZ 4 29002796G
3 20700038G Bearing 684ZZ. 1 29002796G
4 20700040G Flange Bearing MF74ZZ. 4 29002796G
5 20700050G
Slide bush SM-6GP 級 1
29002796G
6 22200004G VCM magnet. 2 29002796G
7 22800048G Spacer for carrier guide roller (A Type). 2 29002796G
8 22800049G Carrier guide roller (A type) shaft. 2 29002796G
9 22800291G VCM heat-isolation pad 2 29002796G
10 22800295G Slide shaft in tool carriage 1 29002796G
11 22800556G VCM Base. 1 29002796G
12 22800557G VCM Magnet air gap. 1 29002796G
13 22800708G DU Roller shaft 2 29002796G
14 22800709G Slide shaft in tool carriage 1 29002796G
15 22800710G Carrier guide roller flute-DU Type. 4 29002796G
16 22800714G Wheel - Sable 1 29002796G
17 22801030G tool carriage s shaft 1 29002796G
18 22801464G White spring bracket for carrier guide roller 4 29002796G
19 22801680G Carrier Guide Roller Flute-A Type(White) 2 29002796G
20 22803089G Carriage Sleeve 1 29002796G
21 23500014G Nut(M2.6xt2xS5) 2 29002796G
22 24100180G Tool carriage cover 1 29002796G
23 24100181G tool carriage s holder 1 29002796G
24 24100370G tool carriage slider 1 29002796G
25 24100371G Carriage Base 1 29002796G
26 24400031G VCM magnet spacer. 1 29002796G
27 24400266G Electrode (Cu) 1 29002796G
28 24700014G oil seal 1 29002796G
29 25200037G Pan head tap screw (white)M1.7*4 1 29002796G
30 25200049G Pan head screw copper M3x6. 2 29002796G
31 25200050G Pan head screw M3*12 2 29002796G
32 25200071G Pan head machine screw.(M2*10L) 1 29002796G
33 25200086G 90° dish flat head machine screw M2.6*8 2
34 25500025G Tool carriage spring 1 29002796G
35 25500041G Spring for carrier guide roller. 2 29002796G
36 26000009G Spring washer.(d3xD5.3x0.7 Ni) 4 29002796G
37 26000033G Flat Washer 2 29002796G
38 26000071G External toothed lock washer (d2.2*D4.8*t0.3) 1 29002796G
39 29001549G Carriage PCB Assembly 1
S12 20900445G VCM to Carpcb Cable 1.5-2Pin (B216) 1 29002796G
29002796G Carriage Assembly without PCB 1

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2.5 Carriage Assembly (Expert 24LX)
Parts List :
No.
Part No. Description Qty Assembly set P/N
1 20200065G VCM coil. 1 29006172G
2 20700029G Bearing L-840ZZ/MR84ZZ 4 29006172G
3 20700038G Bearing 684ZZ. 1 29006172G
4 20700040G Flange Bearing MF74ZZ. 4 29006172G
5 20700050G Slide bush SM-6GP 1 29006172G
6 22200004G VCM magnet. 2 29006172G
7 22800048G Spacer for carrier guide roller(A type) 2 29006172G
8 22800049G Carrier guide roller(A type)shaft. 2 29006172G
9 22800291G VCM heat-isolation pad 2 29006172G
10 22800295G Slide shaft in tool carriage 1 29006172G
11 22800556G VCM Base. 1 29006172G
12 22800557G VCM Magnet air gap. 1 29006172G

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No.
Part No. Description Qty Assembly set P/N
13 22800708G DU Roller shaft 2 29006172G
14 22800709G Slide shaft in tool carriage 1 29006172G
15 22800710G Carrier guide roller flute-DU type 4 29006172G
16 22800714G Wheel 1 29006172G
17 22801030G tool carriage s shaft - Sable 1 29006172G
18 22801464G White spring bracket for carrier guide roller 4 29006172G
19 22801680G Carrier Guide Roller Flute-A Type 2 29006172G
20 22803089G Carriage Sleeve 1 29006172G
21 23500014G Nut(M2.6xt2xS5) 2 29006172G
22 24100180G Tool carriage cover 1 29006172G
23 24100181G tool carriage s holder 1 29006172G
24 24100370G tool carriage slider 1 29006172G
25 24100371G Carriage Base 1 29006172G
26 24100503G SPACE 1 29006172G
27 24100504G lens 1 29006172G
28 24400031G VCM magnet spacer. 1 29006172G
29 24400266G Electrode (Cu) 1 29006172G
30 24403728G Bracket Sensor 1 29006172G
31 24404022G Plate 1 29006172G
32 24700014G oil seal 1 29006172G
33 25200011G Truss head machine screw (M3*6L) 1 29006172G
34 25200037G Pan head tap screw (White) M1.7*4 1 29006172G
35 25200049G Pan head screw copper M3x6. 2 29006172G
36 25200050G panhead screw M3*12 2 29006172G
37 25200067G Pan head machine screw(M2*8L while) 2 29006172G
38 25200071G Pan head machine screw.(M2*10L) 1 29006172G
39 25200086G 90° dish flat head machine screw M2.6*8 2
40 25200103G 90° dish flat head machine screw 3*6 1 29006172G
41 25500025G Tool carriage spring 1 29006172G
42 25500041G Spring for carrier guide roller. 2 29006172G
43 26000009G Spring washer.(d3xD5.3x0.7 Ni) 4 29006172G
44 26000033G Flat Washer 2 29006172G
45 26000071G External toothed lock (d2.2*D4.8*t0.3) 1 29006172G
46 29004514G AASII carriage board assembly 1
47 29005052G AAS II sensor board assembly 1 29006172G
29006172G Carriage Assembly without PCB (EXPERT
24 LX) 1
S12 20900445G VCM to Carpcb Cable 1.5-2Pin 1 29006172G
S13 20901523G AAS II Sensor PCB to carriage PCB 1 29006172G

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Fig 1
-
7
2.6 Pinch Roller Set
Parts List :
No. Part No. Description Qty
Assembly set
P/N
1 20200003G Pinch roller wheel 1 29003832G
2 22800029G Pinch roller shaft. 1 29003832G
3 22800294G Pinch roller active arm shaft 1 29003832G
4 24100285G Pinch roller base 1 29003832G
5 24100286G Pinch roller arm 1 29003832G
6 24100410G Handle of CAM roller 1 29003832G
7 24900006G E-shape retaining ring.(D7*d3*t 0.6) 4 29003832G
8 25500040G Pinch Roller Spring 2 29003832G

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2.7 Auxiliary Pinch roller Assembly
Parts List :
No. Part No. Description Qty
Assembly set
P/N
1 22800029G Pinch roller shaft. 1 29004306G
2 22800294G Pinch roller active arm shaft 1 29004306G
3 22801897G Auxiliary Wheel 1 29004306G
4 24100285G Pinch roller base 1 29004306G
5 24100286G Pinch roller arm 1 29004306G
6 24100410G Handle of CAM roller 1 29004306G
7 24900006G E-shape retaining ring.(D7*d3*t 0.6) 4 29004306G
8 25500040G Pinch Roller Spring 2 29004306G

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2.8 Grid roller housing Assembly
Parts List :
No. Part No. Description Qty
1 20700020G Bearing 692ZZ 2
2 22801418G main beam Sable 1
3 23300440G Support seat 1
4 23301012G Drum self-made - Sable & Bengal 1
5 23500003G Nut(2xt1.6xS4) 2
6 25200067G Pan head machine screw(M2*8L while) 2

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Chapter 3 : Circuit System
3.1 System Diagram

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3.2 Electrical Component Connections
 Machine Base and Components

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