GCC Technologies LaserPro SmartCut X380 Series User manual

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SmartCut X380 User Manual
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Dear Sir or Madam,
Thank you for choosing GCC and the LaserPro SmartCut X380 Series. You can
be assured that this machine meets all of the highest safety standards while
using technological innovations shared by no other laser cutter. The SmartCut
X380 is backed by GCC, a truly international company that is dedicated to
helping your business grow.
We at GCC are proud to introduce the LaserPro SmartCut X380, our most
economical laser cutter manufactured to date. This easy to operate machine has
been designed with quality, productivity, and safety in mind. With innovations
like the QSMTM, Drag-N-Engrave, SmartFILE file management, and reliable
motion system, the LaserPro SmartCut X380 is clearly on the cutting edge of all
laser systems.
GCC understands that a creative technical background is the key to successful
growth in the ever-changing information economy. We have a strong team of
R&D experts who propel our company to new heights. From product
development to manufacturing, our engineers are dedicated to innovation and
quality.
Guiding our solid technical base is a world-class management team. At GCC,
our leaders bring together marketing, technical support, research development
and distribution experts to create an international network able to meet your
demands. Over the years, this network has been able to span the globe. Our
technical support staff is committed to provide you with impeccable service, and
when your business is ready to grow, our team will also be there!
Sincerely,
Leonard Shih
President of G.C.C.
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SmartCut X380 User Manual
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Content
Chapter I - Safety............................................................................................. - 4 -
1.1 Principles of a CO2 Laser ................................................................ - 4 -
1.2 Safety Ratings................................................................................... - 4 -
1.3 The Safety Interlock System............................................................ - 4 -
1.4 Safety Labels..................................................................................... - 4 -
1.5 Safety Measures ............................................................................... - 7 -
1.6 Operating Environment.................................................................... - 8 -
Chapter II - Unpacking & Contents .................................................................. - 9 -
2.1 Unloading and Unpacking................................................................ - 9 -
2.2 Contents and Accessories Checklist............................................ - 14 -
Chapter III - Mechanical Overview................................................................. - 15 -
3.1 Front View ....................................................................................... - 15 -
3.2 Top View.......................................................................................... - 16 -
3.3 Right (Profile) View......................................................................... - 17 -
3.4 Left (Profile) View ........................................................................... - 18 -
3.5 Rear View......................................................................................... - 19 -
Chapter IV - Setup and Installation................................................................ - 20 -
4.1 Machine Setup ................................................................................ - 20 -
4.1.1 Before powering Up the Machine....................................................19
4.1.2 Powering Up the Machine ................................................................20
4.1.3 Connecting the Computer........................................................... - 22 -
4.2 Graphics Software Setup............................................................ - 22 -
4.2.1 Recommended Computer Configuration................................... - 23 -
4.2.2 Installation of the LaserPro USB Driver..................................... - 23 -
4.2.3 Installation of the LaserPro Print Driver.................................... - 24 -
Chapter V - Operating the LaserPro X380..................................................... - 25 -
5.1 Using the Hardware........................................................................ - 25 -
5.1.1 Adjusting the LCD Display Screen’s Contrast Setting............. - 25 -
5.1.2 Graphic Control Panel Overview (Description)......................... - 25 -
5.1.3 Graphic Control Panel Navigation Chart ................................... - 28 -
5.1.4 Graphic Control Panel Function Pages ..................................... - 29 -
5.2 The LaserPro X380 Print Driver.................................................. - 52 -
5.2.1 Page Setup and Orientation........................................................ - 52 -
5.2.2 Color Management....................................................................... - 54 -
5.2.3 Using the LaserPro X380 Print Driver........................................ - 55 -
5.2.3.1 LaserPro X380 Print Driver >> Option Page ........................... - 56 -
5.2.3.2 LaserPro X380 Print Driver >> Pen Page................................ - 58 -
5.2.3.3 LaserPro X380 Print Driver >> Advance Page........................ - 60 -
5.2.3.4 LaserPro X380 Print Driver >> Paper Page............................. - 63 -
5.2.3.5 LaserPro X380 Print Driver >> Language Page...................... - 64 -
Chapter VI – Vector Cutting Techniques........................................................ - 65 -
6.1 Vector Cutting......................................................................................75
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SmartCut X380 User Manual
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Chapter VII - Optional Items .......................................................................... - 66 -
7.1 Air Extraction System Option........................................................ - 66 -
7.2 Air Compressor Option.................................................................. - 67 -
7.3 SmartBOX Option ........................................................................... - 69 -
7.4 SmartGUARD Fire Alarm Option ......................... 錯誤! 尚未定義書籤。
Chapter VIII Basic Maintenance..................................................................... - 73 -
8.1 Suggested Cleaning and Maintenance Supplies ......................... - 73 -
8.2 Maintaining the Worktable and Motion System ........................... - 73 -
8.2.1 Accessing the Worktable and Motion System........................... - 73 -
8.2.2 Cleaning the Worktable and Motion System ............................. - 74 -
8.3.1 Removing the Mirrors.................................................................. - 74 -
8.3.2 Cleaning the Mirrors.................................................................... - 76 -
8.3.3 Removing and Cleaning the Focal Lens.................................... - 77 -
Chapter IX - Basic Troubleshooting............................................................... - 78 -
Chapter X - Appendix..................................................................................... - 79 -
10.1 Glossary ........................................................................................ - 79 -
10.2 LaserPro SmartCut X380 Specification Sheet.................................96
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Chapter I - Safety
1.1 Principles of a CO2 Laser
LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO2
laser works by electrically stimulating the molecules within a carbon dioxide gas mixture.
When focused through a lens, this highly-intense, invisible beam will vaporize many materials.
Depending on the speed and intensity of the projected beam, a CO2laser may be used to
engrave or cut through a wide variety of materials.
1.2 Safety Ratings
The LaserPro SmartCut X380 is equipped with a sealed carbon-dioxide laser that emits
intense and invisible laser radiation with a wavelength of 10.6 microns in the infrared spectrum.
The laser system is designated as a Class I laser device, meaning that the system is equipped
with key safety features and an enclosed laser head to completely contain the laser under
normal use. One of the key safety features found on the LaserPro SmartCut X380 is a Class
3R red dot safety guidance pointer (similar to a laser-pointer presentation pen) allowing the
operator to see the exact location where the laser beam will fire. Even though the LaserPro
SmartCut X380 is equipped with our most powerful laser to date, proper usage and hardware
safeguards make it an extremely safe machine.
1.3 The Safety Interlock System
The laser system is equipped with a safety interlock system utilizing magnetic sensors on the
top and side access doors, laser-activation and door LED lights on the control panel. The
magnetic sensors will deactivate the laser when either door is opened. At this time, the “door”
LED light found on the control panel will illuminate, indicating an open or improperly closed
door. When the laser is in operation, the “laser” LED will illuminate to inform the operator that
the laser is activated. If at any time, any of the access doors are open and the “laser” LED is
illuminated, IMMEDIATELY unplugs the laser system and contact GCC technical support for
service instructions.
WARNING
•DO NOT operate the laser system if any component of the safety system is
malfunctioning.
•DO NOT attempt to remove or modify any component of the safety interlock
system.
1.4 Safety Labels
According to CDRH standards, all fixed or removable covers that allow access to a laser beam
must have the appropriate laser warning labels attached to them. These warning labels must
be clearly visible to the operator prior to removing the cover. Additional labels must be applied
inside of the machine and be visible in the event the covers are removed. A label clearly
displaying the manufacturer’s name, date of manufacture, description of product, model
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number, serial number, and compliance statement must be attached to the outside of the
machine.
In compliance with CDRH standards, the required warning labels are affixed at the time of
manufacture to the LaserPro SmartCut X380 in the appropriate locations. These labels are not
to be modified in any way or removed for any reason. Please familiarize yourself with the
specific labels and their locations on the machine. Below is a list of all the safety labels and
their locations on the machine.
Product Label
This label is located at the right-back side of machine. All the product information such as
Serial Number, Model Numbers, Laser Power and Electric power can be found here. Before
requiring any tech support, always provide service person the information on this label.
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CDRH Label
This label indicates the class level of CDRH.
Warning Label
Warning Label is written all the necessary information to be aware of in every operation.
Laser Path Warning Label
LaserPro machines are very safe under normal function. However, in case of any accident,
Laser Path Warning Label will be stick on the possible laser path. When operators close to
these paths should be careful of the possible injury while machine working.
Laser Path Danger label
This label indicates the laser path. Normally you can find this label inside of machine. Please
be very careful of this area when you do the maintenance.
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1.5 Safety Measures
•LASER RADIATION WARNING: Exposure to laser radiation may result in physical burns
and severe eye damage. Proper use and regular maintenance of this machine is
important to the safety of all people in the immediate area.
•Prior to operation, carefully read and familiarize yourself with the warning labels located
on both your laser system and in this manual.
•Never leave the machine unattended during the laser cutting process. The laser may
ignite combustible materials. A well-maintained fire extinguisher and operational smoke
or fire detector should be kept in the vicinity of the machine.
NOTE
SmartGUARD™ is an optional fire detection alarm system developed by GCC. Contact
your local GCC authorized distributor for more details for having this safety option
installed onto your system.
•Always wear safety goggles when the laser system is in operation. Reflective materials
such as mirrors, enameled brass and anodized aluminum may partially-reflect some of
the invisible laser radiation. Severe eye damage may occur if appropriate safety goggles
are not worn.
NOTE
Each LaserPro laser machine is shipped with a single pair of safety goggles. If
additional safety goggles are required, please contact GCC directly or an authorized
GCC distributor. If you wish to purchase one on your own, please make sure the safety
goggles meet these requirements:
190 - 398 nm OD5+
10,600 nm OD5+
Visible Light Transmission: 92.9%
•Connect the machine to a properly grounded power outlet. Ensure the voltage of the
power source is identical to the voltage of the machine.
•Do not open the laser access panel when the machine is plugged in.
•Do not attempt to modify or disassemble the laser module.
•Do not attempt to remove or modify any component of the machine’s laser interlock
safety system.
•Ensure the immediate work area of the machine is well-ventilated. Odors, vapors, and
dust are byproducts generated during the laser cutting process. An exhaust system,
vacuum cutting box, and honeycomb table are recommended. Please contact GCC or
your local GCC distributor for more information.
•Do not laser heat-sensitive surfaces or materials that may generate toxic fumes, such as
PVC and Teflon.
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Regularly clean and maintain your machine according to our cleaning and maintenance
instructions. Doing so will ensure a machine that will operate effectively and safely over a
long period of time.
1.6 Operating Environment
Please follow the guidelines when considering a suitable location to set the LaserPro
SmartCut X380. Improper work environments may lead to operational malfunction and/or
unsafe working conditions. The LaserPro SmartCut X380 should be placed and operated in a
standard office-type environment.
•Avoid environments where the machine is exposed to high levels of dust,
temperature (temperatures exceeding 30°C or 85°F) or humidity (humidity
exceeding 70% or where the ambient temperature is near the dew point).
•Avoid small, enclosed areas with poor ventilation.
•Avoid areas with high levels of noise and electrical noise.
•Select a location that is large enough to accommodate the LaserPro SmartCut
X380, an exhaust system, a computer and a work or storage table.
•Select a location in which the ambient temperature remains between 15°C and
30°C (60°F to 85°F).
•Select a location in which there is a short, direct path to the fume exhaust system.
•Set the LaserPro SmartCut X380 on a floor surface that is completely even.
•Make sure your smoke or fire detection system in the immediate area is
functioning.
NOTE
SmartGUARD™ is an optional fire detection alarm system developed by GCC. Contact
your local GCC authorized distributor for more details for having this safety option
installed onto your system.
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Chapter II - Unpacking & Contents
2.1 Unloading and Unpacking
The LaserPro SmartCut X380 is shipped in one crate that contains the machine, the software,
and all of the necessary accessories. The following section contains detailed step-by-step
instructions for unpacking and assembly of the machine.
WARNING
To prevent personal injury or damage to the machine, please obtain assistance when
loading and unloading the shipping crate.
NOTE
Please save the original shipping crate. If the machine must be returned for product
servicing, it will need to be packed in its original shipping crate.
Unpack via the following steps:
1) Move the shipping crate near the designated work area.
2) Unscrew the screws fastening the top board and remove the top board.
3) Unscrew the screws fastening the sideboards for each side and remove each sideboard.
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4) Unfasten and remove the two safety harnesses via the safety belt buckles on the front
side.
Safety Harnesses
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5) Unscrew the screws holding the spacers (left and right side of the machine) and the step
board (front and rear of the machine). Remove the two spacers and the step board.
Spacer
Step Board
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6) With the removed left / right sideboard, place one against the left or right side of the
shipping crate to form an incline. Place the step board against the inclined sideboard to
form a complete ramp.
Step Board
Side Board
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7) Carefully roll the machine off the shipping crate and position it into your work area.
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SmartCut X380 User Manual
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2.2 Contents and Accessories Checklist
Please check to make sure that all of the following items are included within the shipping crate.
If any of the following items are missing, immediately contact your local GCC distributor.
ITEM QUANTITY
Cleaning Kit:
Cotton swab
Lens Cleaner Solution
Lens Tissue
1
1
1
Hex Screw Wrench 1
Manual Focus Gauge for 2.0” or 4.0” focal lens 1
AC Power Cord 6
Printer Port Cable 1
USB Port Cable 1
Installation CD
(LaserPro SmartCut X380 user manual, driver, and
firmware)
1
Safety Goggles 1
Cutting Sample and Material Starter Kit 1 pack
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Chapter III - Mechanical Overview
Please take some time to familiarize yourself with this section regarding the mechanical overview
of the LaserPro SmartCut X380. References will be made back to the different parts of the
LaserPro SmartCut X380 in later sections.
3.1 Front View
SmartEXT™
Pass-Through
Door (Front)
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3.2 Top View
Emergency
Sto
p
Button
Control Panel
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3.3 Right (Profile) View
Power
ON/OFF Switch
Error Indicators
USB Port
Water Inlet and
outlet
Power Cable
Inlet
Print Port
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3.4 Left (Profile) View
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3.5 Rear View
SmartEXT™
Pass-Through
Door (Rear)
Laser Compartment
Handles
Laser Compartment
Handles
Ventilation
Opening
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