GE J2007003L064 User manual

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July 1
Tools required:
Wire cutters and strippers Torque wrench - 0-65 in-lb (0-10Nm)
Cable crimpers Sockets - 5/16”, 7/16, etc.
Screwdrivers - Philips #1 and #2, Flat small
Step 2 - Connect Chassis Ground
Lug Landings: #10 double-hole on 5/8-inch center (lugs not
provided)
Some applications may rely on frame mounting screws for shelf
ground omitting the chassis ground cable.
Minimum 10 AWG wire is recommended.
Torque 10-32 screws to 30 in-lb (3.4Nm) - 5/16” socket.
This converter shelf provides four +24V outputs. The shelf is powered by adjacent SPS Stackable rectifier shelves.
Install below initial SPS rectifier shelf J2007003L051C (with controller).
No vertical spacing is required. Provide 2 inch minimum clearance at back of shelf for converter airflow.
Refer to Slimline Power System Brochure for details and accessories.
Quick Start Guide
GE
Critical Power
SPS Stackable Slimline Converter Shelf
Models: J2007003L064
Step 1 - Mount Shelf
1. Reposition mounting ears as required - 4 screws each.
Torque to 25 in-lb (2.8Nm) - Phillips screwdriver.
2. Install Inter-Shelf brackets between adjacent shelves (optional).
Torque to 25 in-lb (2.8Nm) - Phillips screwdriver.
3. Attach shelf to the frame using a minimum of four screws
(two on each side) - 12-24 (provided).
Torque to 35 in-lb (4Nm) - 5/16” socket. Inter-Shelf Bracket
Mounting Ears
2 Adjacent
Shelves
1
Chassis Ground
Step 3 - Connect DC Input
Connections are under rear covers.
1. Install inter-shelf buses joining -48V and RETURN outputs of adjacent shelves.
Four 1/4-20 nuts per bus (provided)
Torque to 65 in-lb (7.3 Nm) - 7/16” socket
RETURN Connections
covers shown
-48V Connections
covers removed
Bus Connection
Inter-shelf bus
2 Adjacent Shelves
SPS Stackable System - example

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July
2
Distribution Shelf
Step 5 - Set Shelf ID Jumpers
L064 Shelf (ID=2)
(no controller)
L051C Shelf (ID=1)
(with controller)
Data
cable
Step 4 - Connect Shelf to Shelf Cables
1. Install Data cables between adjacent power shelves -
J3-4.
2. Install -24V Alarm Cable (provided) from 24V Alarm
Connector to J2 pin 3 (Aux Major) on the SPS shelf with
controller.
Distribution
cable
Shelf ID
A maximum of 4 Rectifier and Converter shelves can be interconnected. Each shelf must have a unique ID.
Top Shelf
set to 1 set to 2 set to 3 set to 4
2nd Shelf 3rd Shelf 4th Shelf
Step 6 - Connect Circuit Breaker Loads
1. Verify that breaker is OFF or not installed.
2. Remove detachable terminal block
3. Insert load and load return wires
Strip 0.4 in (10 mm) 8 AWG (6 mm2) max.
4. Torque to 6.5 in-lb (0.75 Nm).
5. Pull wires to verify.
6. Insert detachable terminal block fully.
Detachable
Terminal Block
ScrewLoad Return
+24V Load
Wire Entry
V+ V-
Step 7 - Install Breakers
Install breakers into positions as specified in Site Engineering Instructions.
Use only breakers specified in the Slimline Power System Brochure.
1. Remove Cover (thumb screw).
2. Verify that each Breaker is OFF.
3. Insert each Breaker fully into its position — oriented with ON position at top.
4. Remove cover knockouts for installed positions.
5. Replace Cover (thumb screw).
6. Turn each Breaker ON.
24V Alarm Cable

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July 1
Step 10 - Configure Controller per Galaxy Pulsar Edge Controller Quick Start Guide
1. Verify and edit controller basic configuration parameters per site engineering instructions.
2. Configure +24V Alarm Input per site engineering instructions - see Information: Controller - Configure Alarm Inputs and Outputs.
3. Configure Converter Alarm Outputs per site engineering instructions - see Information: Controller - Configure Alarm Inputs and Outputs.
Step 8 - Install Converters
Firmly push the converter into the converter slot.
Tighten the thumb screw until the converter is seated.
NOTE: When installing a converter in a powered system the RUN LED on the converter will
blink until communication with the controller is established.
Step 9 - Initial Start Up
Verify that all DC and Alarm connections are complete and secure.
If there are no alarms, make required adjustments to the default settings on the controller for this installation.
Information: Controller - Configure Alarm Inputs and Outputs
Converter Alarm Outputs:
1. Select the Settings tab > Power > Converters to set alarm thresholds, severity and relays on J1 connector.
2. Select the drop down arrow next to the LED field and select ALM to activate the ALM LED for that alarm
condition.
Factory defaults are shown in the web page to the right.
Converter Alarm Outputs:
Settings tab > Converters
3
+24V Breaker Alarm Input:
1. Select the Settings tab > Programming > Auxiliary Inputs Converters to configure the +24V Alarm
Input.
2. Select “Click to Edit Assoc. Alarm” select button to the right of J2.3.
3. Select the drop down arrow next to the LED field and select ALM to activate the ALM LED for that
alarm condition.
4. Select the drop down arrow next to the Relay field and select ALM to activate the ALM Relay for
that alarm condition.
5. Edit the Descriptions as instructed.
6. Select Submit to save.
Factory defaults are shown in the web page to the right.

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July
2
Specifications and Application
 Specifications and ordering information are in the Slimline Power System Brochure available at www.gecriticalpower.com
 Equipment and subassembly ports: 1. are suitable for connection to intra-building or unexposed wiring or cabling;
2. can be connected to shielded intra-building cabling grounded at both ends.
 Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated Ground Plane (Mesh-
Bonding Network or Common Bonding Network).
 Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.
 Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
Reference Documents
These documents are available at www.gecriticalpower.com.
Document Title
850035894 Galaxy Pulsar Edge Quick Start Guide
CC848815341 Pulsar Edge Controller Family Product Manual
Slimline Power System Brochure
4
Parameter Range
Default
Converter Internal Selective High
Output Voltage Shutdown 25.0 to 30.0V 29.0
High Output Voltage Major Alarm 25.0 to 30.0V 28.5
High Output Voltage Minor Alarm 24.0 to 30.0V 27.0
Output Voltage Set-Point 23.0 to 27.2V 26.0
Low Voltage Alarm 20.0 to 27.0V 23.0
Information: Controller Default Voltage Settings and Ranges
Input DC Output DC
Voltage Current3Voltage Current
+24V Orange
EP0300DC24TEZ 48Vdc 9A max 24Vdc 11A
Converter
Information: Converter Options

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July 1
Precautions
 Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary knowledge and
practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment.
 Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be connected in parallel
with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from the bus.
 Do not disconnect permanent bonding connections unless all power inputs are disconnected.
 Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be possible.
 Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages are present in
the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer modules, hazardous voltages will
be present on the ringer output connectors.
 Use the following precautions in addition to proper job training and safety procedures:
 Use only properly insulated tools.
 Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
 Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.
Disconnect all power input before servicing the equipment. Check for multiple power inputs.
 Wear safety glasses.
 Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
 Test circuits before touching.
 Be aware of potential hazards before servicing equipment.
 Identify exposed hazardous electrical potentials on connectors, wiring, etc.
 Avoid contacting circuits when removing or replacing covers;.
 Use a personal ESD strap when accessing or removing electronic components.
 Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including batteries and
cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease
with distance.
Safety Statements
 Do not install this equipment over combustible surfaces.
 Rules and Regulations - Follow all national and local rules and regulations when making field connections.
 Compression Connectors
 U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified field-wire conductors.
 All installations - apply the appropriate connector to the correct size conductor as specified by the connector manufacturer, using only
the connector manufacturer’s recommended or approved tooling for that connector.
 Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
 Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
 Circuit Breakers and Fuses
 Use only those specified in the equipment ordering guide.
 Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.
 GMT Style Fuses - Use only fuses provided with safety caps.
 Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
 Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
 Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker rating.
 AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
 Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
 Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet AC service ground
bus. In huts, vaults, and central offices connect to the system bonding network.
5

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July
2
Notes
6

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July 1
Notes
7

SPS J2007003 L064 - Quick Start Guide
Document 850047442 r01 2015 July
2
Notes
8 Document 850033855 r01 2013 August
GE ●601 Shiloh Rd. ●Plano, TX 75074 ●1- 877-546-3243 ●Outside U.S.A. 1-972-244-9288
www.gecriticalpower.com
© 2015 General Electric Company. All rights reserved.