GE Multilin g60 User manual

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GE Industrial Systems
830715A1.CDR
G60 Revision: 4.6x
Manual P/N: 1601-0110-K1 (GEK-113011)
Copyright © 2005 GE Multilin
G60 Generator Management Relay
UR Series Instruction Manual
GE Multilin
215 Anderson Avenue, Markham, Ontario
Canada L6E 1B3
Tel: [phone] Fax: [phone]
Internet: http://www.GEindustrial.com/multilin
Title Page
ISO9001:2000
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GE Multilin's Quality Management
System is registered to
ISO9001:2000
QMI # 005094
UL # A3775

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GE Industrial Systems
ADDENDUM
This Addendum contains information that relates to the G60 Generator Management Relay relay, version 4.6x. This
addendum lists a number of information items that appear in the instruction manual GEK-113011 (revision K1) but are
not included in the current G60 operations.
The following functions/items are not yet available with the current version of the G60 relay:
• Signal Sources SRC 5 and SRC 6
Version 4.0x and higher releases of the G60 relay includes new hardware (CPU and CT/VT modules).
• The new CPU modules are specified with the following order codes: 9E, 9G, and 9H.
• The new CT/VT modules are specified with the following order codes: 8F, 8G, 8H, 8J.
The following table maps the relationship between the old CPU and CT/VT modules to the newer versions:
The new CT/VT modules can only be used with the new CPUs (9E, 9G, 9H), and the old CT/VT modules can only be
used with the old CPU modules (9A, 9C, 9D). To prevent any hardware mismatches, the new CPU and CT/VT modules
have blue labels and a warning sticker stating “Attn.: Ensure CPU and DSP module label colors are the same!”. In
the event that there is a mismatch between the CPU and CT/VT module, the relay will not function and a DSP ERROR or
HARDWARE MISMATCH error will be displayed.
All other input/output modules are compatible with the new hardware.
With respect to the firmware, firmware versions 4.0x and higher are only compatible with the new CPU and CT/VT mod-
ules. Previous versions of the firmware (3.4x and earlier) are only compatible with the older CPU and CT/VT modules.
MODULE OLD NEW DESCRIPTION
CPU 9A 9E RS485 and RS485 (Modbus RTU, DNP)
9C 9G RS485 and 10Base-F (Ethernet, Modbus TCP/IP, DNP)
9D 9H RS485 and Redundant 10Base-F (Ethernet, Modbus TCP/IP, DNP)
CT/VT 8A 8F Standard 4CT/4VT
8B 8G Sensitive Ground 4CT/4VT
8C 8H Standard 8CT
8D 8J Sensitive Ground 8CT/8VT
Addendum

GE Multilin G60 Generator Management Relay v
TABLE OF CONTENTS
1. GETTING STARTED 1.1 IMPORTANT PROCEDURES
1.1.1 CAUTIONS AND WARNINGS ........................................................................... 1-1
1.1.2 INSPECTION CHECKLIST ................................................................................ 1-1
1.2 UR OVERVIEW
1.2.1 INTRODUCTION TO THE UR ........................................................................... 1-2
1.2.2 HARDWARE ARCHITECTURE ......................................................................... 1-3
1.2.3 SOFTWARE ARCHITECTURE.......................................................................... 1-4
1.2.4 IMPORTANT CONCEPTS ................................................................................. 1-4
1.3 ENERVISTA UR SETUP SOFTWARE
1.3.1 PC REQUIREMENTS ........................................................................................ 1-5
1.3.2 INSTALLATION.................................................................................................. 1-5
1.3.3 CONNECTING ENERVISTA UR SETUP WITH THE G60 ................................ 1-7
1.4 UR HARDWARE
1.4.1 MOUNTING AND WIRING............................................................................... 1-10
1.4.2 COMMUNICATIONS........................................................................................ 1-10
1.4.3 FACEPLATE DISPLAY .................................................................................... 1-10
1.5 USING THE RELAY
1.5.1 FACEPLATE KEYPAD..................................................................................... 1-11
1.5.2 MENU NAVIGATION ....................................................................................... 1-11
1.5.3 MENU HIERARCHY ........................................................................................ 1-11
1.5.4 RELAY ACTIVATION....................................................................................... 1-12
1.5.5 RELAY PASSWORDS ..................................................................................... 1-12
1.5.6 FLEXLOGIC™ CUSTOMIZATION................................................................... 1-12
1.5.7 COMMISSIONING ........................................................................................... 1-13
2. PRODUCT DESCRIPTION 2.1 INTRODUCTION
2.1.1 OVERVIEW........................................................................................................ 2-1
2.1.2 ORDERING........................................................................................................ 2-2
2.2 SPECIFICATIONS
2.2.1 PROTECTION ELEMENTS ............................................................................... 2-5
2.2.2 USER-PROGRAMMABLE ELEMENTS............................................................. 2-9
2.2.3 MONITORING.................................................................................................. 2-10
2.2.4 METERING ...................................................................................................... 2-10
2.2.5 INPUTS ............................................................................................................ 2-11
2.2.6 POWER SUPPLY ............................................................................................ 2-11
2.2.7 OUTPUTS ........................................................................................................ 2-12
2.2.8 COMMUNICATIONS........................................................................................ 2-13
2.2.9 INTER-RELAY COMMUNICATIONS ............................................................... 2-13
2.2.10 ENVIRONMENTAL .......................................................................................... 2-14
2.2.11 TYPE TESTS ................................................................................................... 2-14
2.2.12 PRODUCTION TESTS .................................................................................... 2-14
2.2.13 APPROVALS ................................................................................................... 2-14
2.2.14 MAINTENANCE ............................................................................................... 2-14
3. HARDWARE 3.1 DESCRIPTION
3.1.1 PANEL CUTOUT ............................................................................................... 3-1
3.1.2 MODULE WITHDRAWAL AND INSERTION ..................................................... 3-4
3.1.3 REAR TERMINAL LAYOUT............................................................................... 3-5
3.2 WIRING
3.2.1 TYPICAL WIRING.............................................................................................. 3-6
3.2.2 DIELECTRIC STRENGTH ................................................................................. 3-7
3.2.3 CONTROL POWER ........................................................................................... 3-7
3.2.4 CT/VT MODULES .............................................................................................. 3-8
3.2.5 CONTACT INPUTS/OUTPUTS ....................................................................... 3-10
3.2.6 TRANSDUCER INPUTS/OUTPUTS................................................................ 3-16
3.2.7 RS232 FACEPLATE PORT ............................................................................. 3-17
3.2.8 CPU COMMUNICATIONS PORTS.................................................................. 3-18
3.2.9 IRIG-B .............................................................................................................. 3-20
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vi G60 Generator Management Relay GE Multilin
TABLE OF CONTENTS
3.3 DIRECT I/O COMMUNICATIONS
3.3.1 DESCRIPTION .................................................................................................3-21
3.3.2 FIBER: LED AND ELED TRANSMITTERS ......................................................3-23
3.3.3 FIBER-LASER TRANSMITTERS .....................................................................3-23
3.3.4 G.703 INTERFACE...........................................................................................3-24
3.3.5 RS422 INTERFACE .........................................................................................3-26
3.3.6 RS422 AND FIBER INTERFACE .....................................................................3-29
3.3.7 G.703 AND FIBER INTERFACE ......................................................................3-29
3.3.8 IEEE C37.94 INTERFACE................................................................................3-30
4. HUMAN INTERFACES 4.1 ENERVISTA UR SETUP SOFTWARE INTERFACE
4.1.1 GRAPHICAL USER INTERFACE.......................................................................4-1
4.1.2 CREATING A SITE LIST ....................................................................................4-1
4.1.3 SOFTWARE OVERVIEW ...................................................................................4-1
4.1.4 ENERVISTA UR SETUP MAIN WINDOW..........................................................4-3
4.2 FACEPLATE INTERFACE
4.2.1 FACEPLATE .......................................................................................................4-4
4.2.2 LED INDICATORS..............................................................................................4-5
4.2.3 DISPLAY.............................................................................................................4-8
4.2.4 KEYPAD .............................................................................................................4-8
4.2.5 MENUS...............................................................................................................4-8
4.2.6 CHANGING SETTINGS .....................................................................................4-9
5. SETTINGS 5.1 OVERVIEW
5.1.1 SETTINGS MAIN MENU ....................................................................................5-1
5.1.2 INTRODUCTION TO ELEMENTS......................................................................5-3
5.1.3 INTRODUCTION TO AC SOURCES..................................................................5-5
5.2 PRODUCT SETUP
5.2.1 PASSWORD SECURITY....................................................................................5-7
5.2.2 DISPLAY PROPERTIES ....................................................................................5-8
5.2.3 CLEAR RELAY RECORDS ..............................................................................5-10
5.2.4 COMMUNICATIONS ........................................................................................5-11
5.2.5 MODBUS USER MAP ......................................................................................5-21
5.2.6 REAL TIME CLOCK .........................................................................................5-21
5.2.7 USER-PROGRAMMABLE FAULT REPORT....................................................5-22
5.2.8 OSCILLOGRAPHY ...........................................................................................5-23
5.2.9 DATA LOGGER................................................................................................5-24
5.2.10 USER-PROGRAMMABLE LEDS .....................................................................5-25
5.2.11 USER-PROGRAMMABLE SELF TESTS .........................................................5-28
5.2.12 CONTROL PUSHBUTTONS ............................................................................5-29
5.2.13 USER-PROGRAMMABLE PUSHBUTTONS....................................................5-30
5.2.14 FLEX STATE PARAMETERS ..........................................................................5-31
5.2.15 USER-DEFINABLE DISPLAYS ........................................................................5-32
5.2.16 DIRECT INPUTS/OUTPUTS ............................................................................5-34
5.2.17 INSTALLATION ................................................................................................5-39
5.3 SYSTEM SETUP
5.3.1 AC INPUTS.......................................................................................................5-40
5.3.2 POWER SYSTEM ............................................................................................5-41
5.3.3 SIGNAL SOURCES..........................................................................................5-42
5.3.4 FLEXCURVES..................................................................................................5-44
5.4 FLEXLOGIC™
5.4.1 INTRODUCTION TO FLEXLOGIC™................................................................5-51
5.4.2 FLEXLOGIC™ RULES .....................................................................................5-59
5.4.3 FLEXLOGIC™ EVALUATION ..........................................................................5-59
5.4.4 FLEXLOGIC™ EXAMPLE ................................................................................5-60
5.4.5 FLEXLOGIC™ EQUATION EDITOR................................................................5-64
5.4.6 FLEXLOGIC™ TIMERS ...................................................................................5-64
5.4.7 FLEXELEMENTS™ ..........................................................................................5-65
5.4.8 NON-VOLATILE LATCHES ..............................................................................5-69

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TABLE OF CONTENTS
5.5 GROUPED ELEMENTS
5.5.1 OVERVIEW...................................................................................................... 5-70
5.5.2 SETTING GROUP ........................................................................................... 5-70
5.5.3 DISTANCE ....................................................................................................... 5-71
5.5.4 POWER SWING DETECT ............................................................................... 5-78
5.5.5 STATOR DIFFERENTIAL ................................................................................ 5-86
5.5.6 PHASE CURRENT .......................................................................................... 5-89
5.5.7 NEUTRAL CURRENT...................................................................................... 5-99
5.5.8 GROUND CURRENT..................................................................................... 5-106
5.5.9 NEGATIVE SEQUENCE CURRENT ............................................................. 5-113
5.5.10 GENERATOR UNBALANCE ......................................................................... 5-116
5.5.11 SPLIT PHASE PROTECTION ....................................................................... 5-118
5.5.12 VOLTAGE ELEMENTS.................................................................................. 5-122
5.5.13 LOSS OF EXCITATION ................................................................................. 5-131
5.5.14 ACCIDENTAL ENERGIZATION .................................................................... 5-133
5.5.15 SENSITIVE DIRECTIONAL POWER............................................................. 5-135
5.5.16 STATOR GROUND........................................................................................ 5-138
5.6 CONTROL ELEMENTS
5.6.1 OVERVIEW.................................................................................................... 5-144
5.6.2 SETTING GROUPS ....................................................................................... 5-144
5.6.3 SELECTOR SWITCH..................................................................................... 5-145
5.6.4 UNDERFREQUENCY.................................................................................... 5-150
5.6.5 OVERFREQUENCY ...................................................................................... 5-151
5.6.6 FREQUENCY RATE OF CHANGE................................................................ 5-152
5.6.7 SYNCHROCHECK......................................................................................... 5-154
5.6.8 DIGITAL ELEMENTS..................................................................................... 5-158
5.6.9 DIGITAL COUNTERS .................................................................................... 5-161
5.6.10 MONITORING ELEMENTS ........................................................................... 5-163
5.7 INPUTS/OUTPUTS
5.7.1 CONTACT INPUTS........................................................................................ 5-164
5.7.2 VIRTUAL INPUTS.......................................................................................... 5-166
5.7.3 CONTACT OUTPUTS.................................................................................... 5-167
5.7.4 VIRTUAL OUTPUTS ...................................................................................... 5-169
5.7.5 REMOTE DEVICES ....................................................................................... 5-170
5.7.6 REMOTE INPUTS.......................................................................................... 5-171
5.7.7 REMOTE OUTPUTS...................................................................................... 5-172
5.7.8 RESETTING................................................................................................... 5-172
5.7.9 DIRECT INPUTS/OUTPUTS ......................................................................... 5-173
5.8 TRANSDUCER I/O
5.8.1 DCMA INPUTS .............................................................................................. 5-177
5.8.2 RTD INPUTS.................................................................................................. 5-178
5.8.3 DCMA OUTPUTS .......................................................................................... 5-178
5.9 TESTING
5.9.1 TEST MODE .................................................................................................. 5-182
5.9.2 FORCE CONTACT INPUTS .......................................................................... 5-182
5.9.3 FORCE CONTACT OUTPUTS ...................................................................... 5-183
6. ACTUAL VALUES 6.1 OVERVIEW
6.1.1 ACTUAL VALUES MAIN MENU ........................................................................ 6-1
6.2 STATUS
6.2.1 CONTACT INPUTS............................................................................................ 6-3
6.2.2 VIRTUAL INPUTS.............................................................................................. 6-3
6.2.3 REMOTE INPUTS.............................................................................................. 6-3
6.2.4 CONTACT OUTPUTS........................................................................................ 6-4
6.2.5 VIRTUAL OUTPUTS .......................................................................................... 6-4
6.2.6 REMOTE DEVICES ........................................................................................... 6-4
6.2.7 DIGITAL COUNTERS ........................................................................................ 6-5
6.2.8 SELECTOR SWITCHES.................................................................................... 6-5
6.2.9 FLEX STATES ................................................................................................... 6-5
6.2.10 ETHERNET........................................................................................................ 6-6
6.2.11 DIRECT INPUTS................................................................................................ 6-6
6.2.12 DIRECT DEVICES STATUS.............................................................................. 6-7

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TABLE OF CONTENTS
6.2.13 EGD PROTOCOL STATUS................................................................................6-7
6.3 METERING
6.3.1 METERING CONVENTIONS .............................................................................6-8
6.3.2 STATOR DIFFERENTIAL.................................................................................6-11
6.3.3 SOURCES ........................................................................................................6-11
6.3.4 SYNCHROCHECK ...........................................................................................6-14
6.3.5 TRACKING FREQUENCY................................................................................6-14
6.3.6 FREQUENCY RATE OF CHANGE ..................................................................6-14
6.3.7 FLEXELEMENTS™ ..........................................................................................6-15
6.3.8 SENSITIVE DIRECTIONAL POWER ...............................................................6-15
6.3.9 STATOR GROUND ..........................................................................................6-16
6.3.10 VOLTS PER HERTZ.........................................................................................6-16
6.3.11 RESTRICTED GROUND FAULT......................................................................6-16
6.3.12 TRANSDUCER I/O ...........................................................................................6-16
6.4 RECORDS
6.4.1 USER-PROGRAMMABLE FAULT REPORTS .................................................6-17
6.4.2 EVENT RECORDS...........................................................................................6-17
6.4.3 OSCILLOGRAPHY ...........................................................................................6-17
6.4.4 DATA LOGGER................................................................................................6-18
6.5 PRODUCT INFORMATION
6.5.1 MODEL INFORMATION...................................................................................6-19
6.5.2 FIRMWARE REVISIONS..................................................................................6-19
7. COMMANDS AND
TARGETS
7.1 COMMANDS
7.1.1 COMMANDS MENU...........................................................................................7-1
7.1.2 VIRTUAL INPUTS ..............................................................................................7-1
7.1.3 CLEAR RECORDS.............................................................................................7-2
7.1.4 SET DATE AND TIME ........................................................................................7-2
7.1.5 RELAY MAINTENANCE.....................................................................................7-2
7.2 TARGETS
7.2.1 TARGETS MENU ...............................................................................................7-3
7.2.2 TARGET MESSAGES ........................................................................................7-3
7.2.3 RELAY SELF-TESTS .........................................................................................7-3
8. THEORY OF OPERATION 8.1 PHASE DISTANCE THROUGH POWER TRANSFORMERS
8.1.1 DESCRIPTION ...................................................................................................8-1
8.1.2 EXAMPLE...........................................................................................................8-4
9. APPLICATION OF
SETTINGS
9.1 SETTING EXAMPLE
9.1.1 DESCRIPTION ...................................................................................................9-1
9.1.2 SYSTEM SETUP ................................................................................................9-1
9.1.3 POWER SYSTEM ..............................................................................................9-2
9.1.4 SIGNAL SOURCES............................................................................................9-2
9.1.5 STATOR DIFFERENTIAL...................................................................................9-3
9.1.6 GENERATOR UNBALANCE ..............................................................................9-3
9.1.7 LOSS OF EXCITATION......................................................................................9-4
9.1.8 REVERSE POWER ............................................................................................9-4
9.1.9 SYSTEM BACKUP OVERCURRENT.................................................................9-5
9.1.10 BACKUP DISTANCE ..........................................................................................9-6
9.1.11 STATOR GROUND FAULT................................................................................9-7
9.1.12 OVEREXCITATION ..........................................................................................9-10
9.1.13 FREQUENCY ...................................................................................................9-11
9.1.14 ACCIDENTAL ENERGIZATION .......................................................................9-11
9.1.15 INPUTS/OUTPUTS ..........................................................................................9-12
9.1.16 FLEXLOGIC™ ..................................................................................................9-13
9.2 PHASE DISTANCE THROUGH POWER TRANSFORMERS
9.2.1 OVERVIEW ......................................................................................................9-14

GE Multilin G60 Generator Management Relay ix
TABLE OF CONTENTS
9.2.2 EXAMPLE ........................................................................................................ 9-15
A. FLEXANALOG
PARAMETERS
A.1 PARAMETER LIST
B. MODBUS
COMMUNICATIONS
B.1 MODBUS RTU PROTOCOL
B.1.1 INTRODUCTION................................................................................................B-1
B.1.2 PHYSICAL LAYER.............................................................................................B-1
B.1.3 DATA LINK LAYER............................................................................................B-1
B.1.4 CRC-16 ALGORITHM........................................................................................B-2
B.2 MODBUS FUNCTION CODES
B.2.1 SUPPORTED FUNCTION CODES ................................................................... B-3
B.2.2 READ ACTUAL VALUES OR SETTINGS (FUNCTION CODE 03/04H) ........... B-3
B.2.3 EXECUTE OPERATION (FUNCTION CODE 05H) ...........................................B-4
B.2.4 STORE SINGLE SETTING (FUNCTION CODE 06H) .......................................B-4
B.2.5 STORE MULTIPLE SETTINGS (FUNCTION CODE 10H) ................................B-5
B.2.6 EXCEPTION RESPONSES ...............................................................................B-5
B.3 FILE TRANSFERS
B.3.1 OBTAINING RELAY FILES VIA MODBUS ........................................................B-6
B.3.2 MODBUS PASSWORD OPERATION ...............................................................B-7
B.4 MEMORY MAPPING
B.4.1 MODBUS MEMORY MAP .................................................................................B-8
B.4.2 DATA FORMATS .............................................................................................B-48
C. IEC 61850
COMMUNICATIONS
C.1 INTRODUCTION
C.1.1 OVERVIEW........................................................................................................C-1
C.1.2 COMMUNICATION PROFILES .........................................................................C-1
C.1.3 MMS PROTOCOL..............................................................................................C-1
C.1.4 PEER-TO-PEER COMMUNICATION ................................................................C-1
C.1.5 FILE SERVICES ................................................................................................C-1
C.1.6 COMMUNICATION SOFTWARE UTILITIES.....................................................C-2
C.1.7 NON-IEC 61850 DATA ......................................................................................C-2
C.1.8 TCP CONNECTION TIMING .............................................................................C-2
C.1.9 LOGICAL NODE MMXU DATA MAPPING ........................................................C-2
C.1.10 LOGICAL NODE GGIO DATA MAPPING..........................................................C-2
C.1.11 OTHER LOGICAL NODE MAPPING .................................................................C-2
C.2 ASCI CONFORMANCE
C.2.1 ASCI BASIC CONFORMANCE STATEMENT...................................................C-3
C.2.2 ASCI MODELS CONFORMANCE STATEMENT ..............................................C-3
C.2.3 ASCI SERVICES CONFORMANCE STATEMENT ...........................................C-4
C.3 LOGICAL NODES
C.3.1 LOGICAL NODES TABLE .................................................................................C-7
D. IEC 60870-5-104
COMMUNICATIONS
D.1 IEC 60870-5-104
D.1.1 INTEROPERABILITY DOCUMENT ...................................................................D-1
D.1.2 IEC 60870-5-104 POINT LIST .........................................................................D-10
E. DNP COMMUNICATIONS E.1 DNP PROTOCOL
E.1.1 DEVICE PROFILE DOCUMENT........................................................................E-1
E.1.2 DNP IMPLEMENTATION...................................................................................E-4

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TABLE OF CONTENTS
E.2 DNP POINT LISTS
E.2.1 BINARY INPUTS ............................................................................................... E-8
E.2.2 BINARY AND CONTROL RELAY OUTPUTS ................................................. E-14
E.2.3 COUNTERS..................................................................................................... E-15
E.2.4 ANALOG INPUTS............................................................................................ E-16
F. MISCELLANEOUS F.1 CHANGE NOTES
F.1.1 REVISION HISTORY......................................................................................... F-1
F.1.2 CHANGES TO THE G60 MANUAL ................................................................... F-1
F.2 ABBREVIATIONS
F.2.1 STANDARD ABBREVIATIONS ......................................................................... F-4
F.3 WARRANTY
F.3.1 GE MULTILIN WARRANTY............................................................................... F-6
INDEX