Gea Fit r-300 Specification sheet

Fit R-300

Cable alley scraper

Operation Manual / Installation Instructions

(Original operating instructions)

2005-9015-009

01. August 2018

gea.com

2005-9015-009

01. August 2018

2 / 168

Contents

1 Preface 6.................................................................

1.1 About this manual 6.........................................................................

1.2 Manufacturer's address 7....................................................................

1.3 Customer service 7.........................................................................

1.4 GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty 8..........

1.4.1 Limited warranty 8..........................................................................

1.4.2 Condition of the limited warranty 8............................................................

1.4.3 Extent of limited warranty 9..................................................................

1.4.4 Warranty limitations and exclusion 10...........................................................

1.4.5 General statements 10.......................................................................

1.5 Specific Limited Warranty for Fit R-300 Cable Alley Scraper 11.....................................

1.5.1 Extent of Specific Limited Warranty 11..........................................................

2 Safety 12...................................................................

2.1 Owner's obligation of care 12..................................................................

2.2 Explanation of safety symbols 13..............................................................

2.3 Basic safety instructions 14...................................................................

2.4 Personnel qualifications 15....................................................................

2.5 Protective devices 16........................................................................

2.6 Safety labels 16.............................................................................

3 Description 17..............................................................

3.1 Intended use 17.............................................................................

3.2 Product changes 18..........................................................................

3.3 Functional description 18.....................................................................

4 Technical data 19...........................................................

4.1 Acoustic emission 19.........................................................................

4.2 Operating temperature 19.....................................................................

4.3 Bolt torque chart 19..........................................................................

4.4 Lubricant specifications 19....................................................................

4.5 Motor specifications 20.......................................................................

4.6 Technical specifications 21....................................................................

4.6.1 2 Alleys with drop at one end - 2 scrapers (1 per alley) 21.........................................

4.6.2 2 Alleys with drop at one end - 3 scrapers (shuttle stroke in one alley) 22............................

4.6.3 3 Alleys with drop at one end - 3 scrapers (1 per alley) 23.........................................

4.6.4 3 Alleys with drop at one end - 4 Scrapers (shuttle stroke in one alley) 24............................

4.6.5 4 Alleys with drop at one end - 4 scrapers (1 per alley) 25.........................................

5 Geometric data 26..........................................................

5.1 Drive unit - 90° configuration - A 26............................................................

5.2 Drive unit - 90° configuration - B 28............................................................

5.3 Drive unit - 180° configuration 30..............................................................

5.4 Drive unit - 360° configuration 32..............................................................

5.5 16” (406 mm) corner wheel 34.................................................................

5.6 21” (533 mm) corner wheel 35.................................................................

5.7 Straight scraper 36...........................................................................

5.8 16° scraper 38..............................................................................

5.9 V-shape scraper 42..........................................................................

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6 Handling and installation 48.................................................

6.1 Special personnel qualification required for handling and installation 48..............................

6.2 Safety instructions for handling and installation 48................................................

6.3 Environment requirements 49.................................................................

6.4 Installation requirements 50...................................................................

6.4.1 Visual inspection 50..........................................................................

6.4.2 Necessary documents 50.....................................................................

6.4.3 Special tools 51.............................................................................

6.5 Packing material disposal 51..................................................................

6.6 Anchor bolt installation procedure 52...........................................................

6.7 Drive unit handling 53........................................................................

6.8 Drive unit frame anchoring 54.................................................................

6.9 Installation of air vents on gearboxes 57........................................................

6.10 Drive unit wheels installation 58................................................................

6.11 Corner wheels installation 60..................................................................

6.12 Proximity switches installation 64..............................................................

6.13 The cross gutter supports installation 65........................................................

6.14 Scraper handling 67..........................................................................

6.15 16° adjustable scraper with urethane blades assembly 68.........................................

6.16 16° adjustable scraper with steel blades assembly 70.............................................

6.17 16° scraper with urethane blades assembly 72...................................................

6.18 16° scraper with steel blades assembly 74......................................................

6.19 Straight scraper with urethane blades assembly 76...............................................

6.20 Straight scraper with steel blades assembly 78...................................................

6.21 V-shape scraper with urethane blades assembly 80..............................................

6.22 V-shape scraper with steel blades assembly 82..................................................

6.23 Urethane scraper blade adjustment 84..........................................................

6.24 Control panel installation 85...................................................................

6.25 Electric connections 86.......................................................................

6.25.1 Connecting the proximity switches 86...........................................................

6.25.2 Connecting electric motors 86.................................................................

6.26 Cable installation 87.........................................................................

6.26.1 Step 1: Positioning the scrapers 87.............................................................

6.26.2 Step 2: Linking the scrapers with cable 91.......................................................

6.26.3 Step 3: Link the scrapers to the drive unit with the combi-rope 93...................................

6.26.4 Step 4: Tensioning the cables 95..............................................................

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7 Programming 96............................................................

7.1 Special personnel qualification required for programming 96.......................................

7.2 Safety instructions for programming 96.........................................................

7.3 General settings 96..........................................................................

7.3.1 Programmable module 96.....................................................................

7.3.2 Language 98................................................................................

7.3.3 Clock / Date 98..............................................................................

7.3.4 Password 99................................................................................

7.3.5 Alarm buzzer 100.............................................................................

7.4 Motor initial settings 101.......................................................................

7.4.1 Overload relay setting 101.....................................................................

7.4.2 Volts 101....................................................................................

7.4.3 Amps 102...................................................................................

7.4.4 Nema nominal efficiency (%) 103...............................................................

7.4.5 Power factor (%) 104..........................................................................

7.4.6 Number of phases 105........................................................................

7.4.7 Motor capacity (HP) 106.......................................................................

7.4.8 Minimum load (HP) 107........................................................................

7.5 Motor capacity (HP) fine tuning 108..............................................................

7.6 Minimum load (HP) fine tuning 109..............................................................

7.7 Detection parameters 110......................................................................

7.7.1 Maximum load fluctuation (HP) 111..............................................................

7.7.2 Detection time 113............................................................................

7.7.3 Number of restarts 115........................................................................

7.8 Automatic cleaning mode using starting hours 116.................................................

7.9 Automatic cleaning mode using delay between cleanings 118.......................................

7.10 Scraper parking function 120...................................................................

7.11 Scraper withdrawal function 120................................................................

7.12 Gradual discharge mode 121...................................................................

7.13 Manure apron mode 121.......................................................................

7.14 External start signal mode 121..................................................................

7.15 Cold weather function 121.....................................................................

7.16 Manual parking function 122....................................................................

7.17 Instant start function 123.......................................................................

7.17.1 Number of strokes (Start Button) 123............................................................

7.18 Backup and recovery files 124..................................................................

7.19 Diagnosis 125................................................................................

7.20 Real time reading 126.........................................................................

7.21 Farm-access 127.............................................................................

7.21.1 Requirements 127............................................................................

7.21.2 Electric connection 127........................................................................

7.21.3 Wiring 128...................................................................................

7.21.4 Configuration 130.............................................................................

7.21.5 Mobile phone application 130...................................................................

7.21.6 Mobile phone notifications 130..................................................................

8 Starting for the first time 131.................................................

8.1 Special personnel qualification required for initial commissioning 131.................................

8.2 Safety instructions for initial commissioning 131...................................................

8.3 Initial commissioning checklist 132..............................................................

8.4 Checks after initial commissioning 134...........................................................

8.5 Handing over to the owner 134.................................................................

9 Operating 135...............................................................

9.1 Special qualification required for operating 135....................................................

9.2 Safety instructions for operation 135.............................................................

9.3 Requirements while operating 136..............................................................

9.3.1 Maintenance work in the free stall alleys 136......................................................

9.3.2 Control panel alarms 136......................................................................

9.3.3 Environment changes 136.....................................................................

9.4 Automatic mode operation 137.................................................................

9.5 Manual mode operation 137....................................................................

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10 Operating faults 138.........................................................

10.1 Special qualification required for troubleshooting 138...............................................

10.2 Safety instructions for troubleshooting 138........................................................

10.3 Troubleshooting possible faults 139.............................................................

10.4 FIO452 indicator lights 143.....................................................................

11 Maintenance 145............................................................

11.1 Special qualification required for maintenance work 145............................................

11.2 Safety instructions for maintenance 145..........................................................

11.3 Scheduled maintenance responsibilities 146......................................................

11.4 Check the tension of the rope / cable 147........................................................

11.5 Adjust the tension of the rope / cable 148.........................................................

11.6 Visual inspection 154..........................................................................

11.7 Check the bolts and anchor bolts torque 154......................................................

11.8 Grease the drive unit bearings 155..............................................................

11.9 Grease the drive unit wheels and the corner wheels 156............................................

11.10 Check and adjust the scraper blades 156........................................................

11.10.1 Steel blade 157...............................................................................

11.10.2 Urethane blade 157...........................................................................

11.11 Grease the scraper hinges 158.................................................................

11.12 Lubricate the threaded rod 159.................................................................

11.13 General cleaning 160..........................................................................

12 Decommissioning 161.......................................................

12.1 Safety instructions for decommissioning 161......................................................

12.2 Decommissioning/disposal 161.................................................................

13 Appendix 162...............................................................

13.1 IVR PRO / IVR PRO Max@ccess wiring diagram 162..............................................

13.2 Electric motor wiring diagram 163...............................................................

13.3 Safety labels and lubrication labels position 165...................................................

13.3.1 Drive unit 165................................................................................

13.3.2 Control panel 166.............................................................................

13.4 Abbreviations 167............................................................................

Preface

About this manual

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1 Preface

1.1 About this manual

The manufacturer reserves the right to make changes due to technical

developments in the data and illustrations in this manual.

Reproductions, translations and copies of any kind, including extracts, require

written authorization from the manufacturer.

This manual is supplied with the product.

● They should be kept close at hand and remain with the equipment even if

the equipment is sold.

● This manual is not subject to an amendment service. The most recent

version at any time can be obtained through the technical dealer or directly

from the manufacturer.

Pictograms used

This pictogram indicates information that will help towards better

understanding of a procedure or operation.

This pictogram indicates a special tool required for installation.

!A correction bar in the margin indicates changes to the previous

edition. The character string ”!!” in the search field of the PDF

document locates the correction bar.

This pictogram refers to another document or another section of this

manual.

If a manual number is given, the middle 4 figures indicate the language, as

follows:

Language Language Language

-9000- German -9013- Dutch -9032- Serbian

-9001- English (United

Kingdom)

-9015- English (North

American)

-9034- Slovak

-9002- French (France) -9016- Polish -9035- Chinese

-9003- Italian -9018- Japanese -9036- Lithuanian

-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)

-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)

-9007- Swedish -9023- Czech -9040- Latvian

-9008- Norwegian -9024- Finnish -9041- Estonian

-9009- Russian -9025- Croatian -9043- Spanish (Central

America)

-9010- Greek -9027- Bulgarian

-9012- Turkish -9029- Slovene

All of the above languages may not be available.

Preface

Customer service

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1.2 Manufacturer's address

GEA Farm Technologies Canada Inc. / Division GEA Houle

4591 boul. St-Joseph

Drummondville, Qc, J2A 0C6

+1 819 477 - 7444

+1 819 477 - 5565

[email protected]

www.gea.com

1.3 Customer service

Authorized Technical Dealer

If necessary, please contact your nearest dealer.

There is a comprehensive dealer Internet search function on our website at the

following address:

www.gea.com

European Contact Information:

GEA Farm Technologies GmbH

Siemensstraße 25-27

D-59199 Bönen

+49 (0) 2383 / 93-70

+49 (0) 2383 / 93-80

[email protected]

www.gea.com

US Contact Information:

GEA Farm Technologies, Inc.

1880 Country Farm Dr.

Naperville, IL 60563

+1 630 369 - 8100

+1 630 369 - 9875

[email protected]

www.gea.com

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty

2005-9015-009

01. August 2018

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1.4 GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment

warranty

Important notice!

THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD

UNDER THE HOULE TRADEMARK.

1.4.1 Limited warranty

GEA Farm Technologies Canada Inc. / Division GEA Houle (hereinafter

referred to as ”the Company”) warrants to the original buyer and end user

(hereinafter referred to as the ”Purchaser”) that the parts of all equipment sold

under the Company trademark are free from defects in material or workmanship

for a period of twelve (12) months from the date of delivery of the equipment to

the Purchaser. This written warranty takes precedence over any other written

warranty included in previous versions of the Company's manuals. Any

equipment used for commercial usage, commercial lease on one or more farms

is warranted for a reduced period of thirty (30) days only.

Components from third-party manufacturers that are not built by the Company,

and which are accessory to the equipment sold under the Company trademark

(including, without limitation, the motors and tires), are subject to such

third-party manufacturers' specific warranty coverage.

THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT

APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE

TRANSFERRED.

1.4.2 Condition of the limited warranty

The Company, through its GEA authorized dealers only (hereinafter referred to

as ”Dealer”, reserves the right to either repair or replace all parts deemed

defective under the following conditions:

1. That the equipment is installed, operated and maintained in accordance with

the Company directives;

2. That the Purchaser uses the equipment in accordance with specific

instructions, under normal conditions, for the sole purpose for which the

equipment was designed;

3. That the Purchaser notifies in writing his Authorized Dealer or the Company

(whichever the case may be) of any defect of the equipment. In either case

the notification must be made within the twelve (12) months following the

date of the delivery to the Purchaser;

4. The Purchaser or the Authorized Dealer must keep the defective parts or

equipment for inspection by the Company and return such defective parts

or equipment prepaid to the Company, if requested;

5. That the Purchaser does not modify the equipment, nor attempts to repair

any equipment or parts without proper authorization from the Company;

6. Depending on the nature of the equipment involved and whether it is fixed

or transportable, the Company will repair or replace the defective parts of the

equipment free of charge where installed, or at the business place of the

Authorized Dealer or the Company, at its sole discretion.

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty

2005-9015-009

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1.4.3 Extent of limited warranty

This limited warranty DOES NOT cover:

● Defects caused by negligence of the Purchaser in the maintenance of the

equipment, improper use resulting from failure to adhere strictly to the

Company's manuals or non-compliance with prescribed maintenance

instructions provided by the Company (including, without limitation, lack of

lubrication of the equipment), as well as damages arising from

non-conforming installation of the equipment, or ambient temperature or

conditions of storage of the equipment that do not comply with the

Company's recommendations (including, without limitation, any damages

resulting from storage or operation of the equipment at a temperature equal

or below (5°C/41°F));

● Damages to equipment due to normal wear and tear or to external causes,

including issues of power or inadequate electrical conditions (including,

without limitation, inadequate tension (neutral/ground), abnormal

mechanical or environmental conditions (including, without limitation,

damages caused by fire, lightning, flood or other natural disaster), damages

caused by the use of sand litter or other abrasive or inadequate material

(including, without limitation, damages caused by solids in the manure, such

as stone, wood, iron, concrete, and strings), as well as damages caused by

ice or frozen manure blocking the evacuation line of the equipment or the

introduction of such solids in the equipment;

● Freight and shipping associated with repair or replacement of equipment

under this limited warranty, as well as all costs relating to removal or

replacement of any equipment that is welded or affixed permanently to the

ground or a building (including, without limitation, labor costs, and costs

related to concrete or excavation);

● Claims arising from repairs or replacements made by the Purchaser without

the prior written consent of the Company. The Purchaser shall not remove

or alter any safety device, guard, or warning sign.

If the Purchaser fails to comply with any of its obligations referred to in this

paragraph, the Purchaser agrees to save the Company and the Authorized

Dealer harmless in respect of any liability or obligation incurred by the Company

or the Authorized Dealer resulting from such failure of the Purchaser.

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty

2005-9015-009

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1.4.4 Warranty limitations and exclusion

NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER

THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE

EQUIPMENT SOLD.

Some states (or jurisdictions) do not allow the exclusion of implied warranties

so it is possible that this limitation may not apply.

THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE

WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF

PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY

COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY

JURISDICTION.

THE LIABILITY OF THE COMPANY AND ITS AUTHORIZED DEALERS

UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF

DEFECTIVE PARTS UP TO THE CONTRACT VALUE FOR THE

PURCHASED EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE

LIABLE FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL,

PUNITIVE OR EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER,

INCLUDING INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF

REVENUES OR PROFITS, AND OTHER DISBURSEMENTS WHICH MAY

OCCUR.

Some states (or jurisdictions) do not allow the exclusion or limitation of

incidental or consequential damages and so it is possible that these limitations

or exclusions may not apply.

1.4.5 General statements

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY

ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.

THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL

REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM

THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,

DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER

OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS

AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED

REPRESENTATIVES OF THE COMPANY.

IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE

VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED

WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE

VERSION) THE ENGLISH VERSION SHALL PREVAIL.

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