GEDA Battery Ladder Lift User guide

Original instruction manual
Assembly and instruction manual
Inclined Elevator
For the transport of loads

General information
BL164 GB Edition 07/2017 3 / 124 Assembly and instruction manual

General information
Assembly and instruction manual 4 / 124 BL164 GB Edition 07/2017
Conformity Notice - Charger
L2530 Charger LI–Ion 220-240 V
This charger has been manufactured and marketed in conformity with
the following directives:
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
2011/65/EU Directive on the restriction of the use of certain
hazardous substances in electrical and electronic
equipment
The complete EC Declaration of Conformity is available at GEDA-
Dechentreiter GmbH & Co. KG.
GEDA-Dechentreiter GmbH & Co. KG
Mertinger Str. 60
DE-86663 Asbach-Bäumenheim

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Table of Contents:
Chapter Page
1General information .................................................................................................................................. 7
1.1 Information about the instruction manual ........................................................................................... 7
1.2 Abbreviations...................................................................................................................................... 8
1.3 Details about the device ..................................................................................................................... 9
1.4 Name and address of the manufacturer............................................................................................. 9
1.5 Notes about the author and industrial property rights ...................................................................... 10
1.6 Instructions for the operating company ............................................................................................ 11
1.7 Intended use..................................................................................................................................... 12
1.7.1 Requirements on the assembly, operating and maintenance personnel..................................... 13
1.7.2 Improper use................................................................................................................................ 13
2General safety information ..................................................................................................................... 14
2.1 Residual risks ................................................................................................................................... 14
2.2 Safety instructions for operating personnel ...................................................................................... 15
2.3 Safety instructions for transport........................................................................................................ 16
2.4 Safety instructions for operation....................................................................................................... 17
2.5 Safety instructions for servicing, maintenance and troubleshooting ................................................ 18
2.6 Safety whilst working on the electrics............................................................................................... 20
2.7 Safety notes for the Li-Ion battery .................................................................................................... 21
2.8 Safety notes for the charger ............................................................................................................. 22
3Technical data.......................................................................................................................................... 23
3.1 Operating and environmental conditions.......................................................................................... 23
3.1 Emissions ......................................................................................................................................... 24
3.2 BatteryLadderLIFT ........................................................................................................................... 25
3.2.1 Speed........................................................................................................................................... 25
3.2.2 Heights......................................................................................................................................... 25
3.3 Lean-to angle of the ladder track / load table ................................................................................... 25
3.4 Base unit GEDA BatteryLadderLIFT ................................................................................................ 26
3.4.1 Webbing with triangle................................................................................................................... 26
3.4.2 Battery.......................................................................................................................................... 27
3.4.3 Charger ........................................................................................................................................ 28
3.5 Platforms .......................................................................................................................................... 29
3.5.1 Platform “Basic” ........................................................................................................................... 29
3.5.2 Platform “Standard”...................................................................................................................... 29
3.5.3 Platform “Premium”...................................................................................................................... 30
3.6 Ladders ............................................................................................................................................ 31
3.6.1 LIFTLadder 4500 -ladder ............................................................................................................. 31
3.6.1 LIFTLadder 2400 ......................................................................................................................... 31
3.6.1 Ladder connectors (set) ............................................................................................................... 32
4Storage ..................................................................................................................................................... 33
4.1 BatteryLadderLIFT ........................................................................................................................... 33
4.2 Batteries ........................................................................................................................................... 33
4.3 Charger ............................................................................................................................................ 33
5Transport.................................................................................................................................................. 34
5.1 Inspection on receiving the device ................................................................................................... 34
5.2 Transporting the BatteryLadderLIFT ................................................................................................ 34
5.3 Transporting the battery ................................................................................................................... 34
6Assembly.................................................................................................................................................. 35
6.1 Safety during assembly .................................................................................................................... 35
6.2Assembly procedure......................................................................................................................... 36
6.3 Assembly of the inclined lift .............................................................................................................. 37
6.3.1 Assembly of the ladder ................................................................................................................ 37
6.3.2 Erect the ladder............................................................................................................................ 45
6.3.3 Assembly of the base unit............................................................................................................ 47
6.3.3.1 Lifting the base unit with control to the ladder track............................................................ 47
6.3.3.2 Assembly of base unit with “Premium” platform ................................................................. 48
6.3.3.3 Mounting the base unit on the ladder ................................................................................. 50
6.3.4 Assembly of the platform ............................................................................................................. 51
6.4 Check after assembly and before each operation............................................................................ 54

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Chapter Page
7Operation .................................................................................................................................................. 55
7.1 Safety during operation..................................................................................................................... 55
7.1.1 Barriers on the ground.................................................................................................................. 56
7.2 Commissioning ................................................................................................................................. 57
7.2.1 Checks before starting work.........................................................................................................58
7.3 Operation /Function .......................................................................................................................... 59
7.3.1 Control with the wireless hand-held transmitter ...........................................................................62
7.3.2 Control with Android application (optional)................................................................................... 64
7.3.2.1 Establishing a connection ................................................................................................... 64
7.3.2.2 Using the “GEDA Control” App ........................................................................................... 69
7.3.2.3 Change password ............................................................................................................... 72
7.3.2.4 Reset password on the BatteryLadderLIFT ........................................................................73
7.4 Interrupting work – end of work ........................................................................................................ 74
7.5 Charging the battery ......................................................................................................................... 75
7.5.1Charging time ............................................................................................................................... 77
7.6 Equipment.........................................................................................................................................78
7.6.1 Base unit GEDA BatteryLadderLIFT ............................................................................................ 78
7.6.2 Platform “Basic”............................................................................................................................ 79
7.6.3 Platform “Standard” ...................................................................................................................... 80
7.6.4 Platform “Premium” ...................................................................................................................... 81
8Dismantling (disassembly) ..................................................................................................................... 84
8.1 Disassembly of the platform ............................................................................................................. 84
8.2 Disassembly of the base unit............................................................................................................85
8.3 Disassembly of base unit with “Premium” platform...........................................................................86
8.4 Disassembly of the ladder ................................................................................................................ 87
8.5 Winding up the webbing ................................................................................................................... 88
8.6 Unplug the battery ............................................................................................................................ 88
9Maintenance – Checking – Cleaning......................................................................................................89
9.1 Inspections........................................................................................................................................89
9.1.1 Documenting the results............................................................................................................... 90
9.1.2 Checks before initial operation.....................................................................................................90
9.1.3 Checks after assembly / daily before starting operation............................................................... 90
9.1.4 Recurring checks.......................................................................................................................... 90
9.2 Maintenance schedule...................................................................................................................... 91
9.3 Function- and wear checks............................................................................................................... 92
9.3.1 Slack rope switch in the base unit................................................................................................ 92
9.3.2 Load carrying devices on the base unit........................................................................................ 92
9.3.3 Ladder sections / ladder connectors ............................................................................................ 93
9.3.4 Track rollers / guide rollers...........................................................................................................94
9.3.5 Motor / Motor brake ...................................................................................................................... 96
9.3.6 Webbing .......................................................................................................................................97
10 Malfunctions – Diagnosis – Repair ......................................................................................................100
10.1 Malfunction table............................................................................................................................. 100
10.1 Malfunction rectification .................................................................................................................. 105
10.1.1 Replace fuse in switch box .................................................................................................... 105
10.1.2 Slack rope switch has been triggered.................................................................................... 105
10.1.3 Release switch bar in case of EMERGENCY STOP ............................................................. 106
10.1.4 Replace battery...................................................................................................................... 107
10.1.5 Coding the wireless hand-held transmitter ............................................................................108
10.1.6 Battery replacement on the wireless hand-held transmitter................................................... 109
10.2 Repair .............................................................................................................................................110
11 Disposal of the device ........................................................................................................................... 111
12 Summary of instruction plates .............................................................................................................112
13 Documenting the checks ...................................................................................................................... 113

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1 General information
1.1 Information about the instruction manual
This instruction manual is an essential aid to operating the device
successfully and hazard-free.
The instruction manual contains important instructions on how to
operate the device safely, correctly and efficiently. Compliance helps
to avoid hazards and increases the reliability and service life of the
device.
The instruction manual must be available at the device at all times
and must be read and applied by every person commissioned to work
on/with the device, e.g.:
•operation, fault rectification during work, disposal of operating
materials and auxiliary supplies,
•assembly, maintenance (servicing, general maintenance, repairs)
and/or transport
You will come across a series of illustrations and symbols while reading
this manual intended to help you navigate through and understand this
manual. The different meanings are explained below.
Text display
Meaning
Bold type
Emphasises particularly important
words/passages
- Enumeration 1
Denotes enumerations
•Enumeration 2
Denotes enumerations
(brackets)
Item numbers

Handling instruction
Handling instruction to personnel.
Always given in chronological order
Images
The illustrations used refer to a specific type of device. For other types
of device they may possible only serve as schematic. The fundamental
function and operation is not affected by this.

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The structural elements in this instruction manual appear as follows
and have the following meaning:
Health and safety symbol
This symbol is found next to all safety instructions where there is a risk
of injury or fatality. Observe these instructions and be very cautious!
Warning level
Consequence
Probability
DANGER Death/serious injury is imminent
WARNING Serious injury possible
CAUTION Minor injury possible
CAUTION Property damage possible

Attention information
found at points where special information or instructions and restrictions
regarding damage prevention are given in order to prevent damage to
the equipment.

Note
found at points where information is given about using the device
economically or instructions are given regarding the correct working
procedure.
1.2 Abbreviations
The following abbreviations may be used in the manual.
max. maximum
min. minimum
Min. minutes
etc. and so on
poss. possible/possibly
e.g. for example
ml millilitres
mm millimetres
°C degrees Celsius
°F degrees Fahrenheit
ft. feet
ft/m feet per minute
m/min metres per minute
in. inches
etc. et cetera
lbs. pounds
lbf.-ft pounds per feet
kg kilogram
llitre
gal. gallons
kip. kilopound
Nm Newton metre
km/h kilometres per hour
mph miles per hour
incl. including
if nec. if necessary
i.e. id est (that is)
reg. regarding
RH relative humidity
approx. approximately
Ødiameter
®registered trademark
©copyright
TM trademark (trade name)
%per cent
‰per thousand
dB (A) sound pressure level
LWA sound power level
>greater than
<less than
±plus or minus

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1.3 Details about the device
Device type
Serial number: 65000 ________________
Year of construction: Refer to identification plate
Documentation version: 07/2017
1.4 Name and address of the manufacturer
GEDA- Dechentreiter GmbH & Co. KG
Mertinger Strasse 60
86663 Asbach-Bäumenheim
Tel.: +49 (0)9 06 / 98 09-0
Fax: +49 (0)9 06 / 98 09-50
Email: [email protected]
Web: www.geda.de
Representatives of the manufacturer
Bergkamen Subsidiary
Gera Subsidiary
GEDA Dechentreiter GmbH & Co. KG
North-West
Marie-Curie-Strasse 11
59192 Bergkamen-Rünthe
Tel. [phone]
Fax. [phone]
GEDA Dechentreiter GmbH & Co. KG
East
Ernst-M.-Jahr Strasse 5
07552 Gera
Tel. [phone]
Fax. [phone]
U.S. Subsidiary
Russia Subsidiary
GEDA USA, LLC
1151 Butler Road
USA 77573 League City, Texas
Tel. [phone]
Fax. [phone]
Web: www.gedausa.com
GEDA RUS, LLC
Yaroslavskoe shosse 42
129337 Moscow
Russian Federation
Tel. [phone]
Fax. [phone]
Web: www.geda-ru.com
Turkey Subsidiary
Korea Subsidiary
GEDA MAJOR
IS VE INSAAT MAKINALARI SAN.
TIC. LTD. STI.
Semsettin Günaltay Cad. No:224 A
Blok K:2 D:5
Tüccarbasi/Erenköy
TR-34734 Istanbul/Turkey
Tel.: [phone]
Fax: [phone]
Web: www.geda.com.tr
GEDA KOREA
1708, (MetroDioVill Bldg.,
Singongdeok-dong) 199, Baekbeom-
ro, Mapo-gu,
Seoul 04195
Korea
Tel.: [phone]
Fax: [phone]
Website: www.geda-korea.com

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1.5 Notes about the author and industrial property rights
All documents are protected in terms of copyright law. Dissemination
and reproduction of documents (even parts thereof), as well as
recycling or communication of their contents are prohibited unless
expressly permitted in writing.
Violations are an offence and incur an obligation to pay compensation.
All rights to exercise industrial property rights are reserved by GEDA.