GEDA Battery Ladder Lift User guide

Original instruction manual
Assembly and instruction manual
Inclined Elevator
For the transport of loads

General information
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Conformity Notice - Charger
L2530 Charger LI–Ion 220-240 V
This charger has been manufactured and marketed in conformity with
the following directives:
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
2011/65/EU Directive on the restriction of the use of certain
hazardous substances in electrical and electronic
equipment
The complete EC Declaration of Conformity is available at GEDA-
Dechentreiter GmbH & Co. KG.
GEDA-Dechentreiter GmbH & Co. KG
Mertinger Str. 60
DE-86663 Asbach-Bäumenheim

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Table of Contents:
Chapter Page
1General information .................................................................................................................................. 7
1.1 Information about the instruction manual ........................................................................................... 7
1.2 Abbreviations...................................................................................................................................... 8
1.3 Details about the device ..................................................................................................................... 9
1.4 Name and address of the manufacturer............................................................................................. 9
1.5 Notes about the author and industrial property rights ...................................................................... 10
1.6 Instructions for the operating company ............................................................................................ 11
1.7 Intended use..................................................................................................................................... 12
1.7.1 Requirements on the assembly, operating and maintenance personnel..................................... 13
1.7.2 Improper use................................................................................................................................ 13
2General safety information ..................................................................................................................... 14
2.1 Residual risks ................................................................................................................................... 14
2.2 Safety instructions for operating personnel ...................................................................................... 15
2.3 Safety instructions for transport........................................................................................................ 16
2.4 Safety instructions for operation....................................................................................................... 17
2.5 Safety instructions for servicing, maintenance and troubleshooting ................................................ 18
2.6 Safety whilst working on the electrics............................................................................................... 20
2.7 Safety notes for the Li-Ion battery .................................................................................................... 21
2.8 Safety notes for the charger ............................................................................................................. 22
3Technical data.......................................................................................................................................... 23
3.1 Operating and environmental conditions.......................................................................................... 23
3.1 Emissions ......................................................................................................................................... 24
3.2 BatteryLadderLIFT ........................................................................................................................... 25
3.2.1 Speed........................................................................................................................................... 25
3.2.2 Heights......................................................................................................................................... 25
3.3 Lean-to angle of the ladder track / load table ................................................................................... 25
3.4 Base unit GEDA BatteryLadderLIFT ................................................................................................ 26
3.4.1 Webbing with triangle................................................................................................................... 26
3.4.2 Battery.......................................................................................................................................... 27
3.4.3 Charger ........................................................................................................................................ 28
3.5 Platforms .......................................................................................................................................... 29
3.5.1 Platform “Basic” ........................................................................................................................... 29
3.5.2 Platform “Standard”...................................................................................................................... 29
3.5.3 Platform “Premium”...................................................................................................................... 30
3.6 Ladders ............................................................................................................................................ 31
3.6.1 LIFTLadder 4500 -ladder ............................................................................................................. 31
3.6.1 LIFTLadder 2400 ......................................................................................................................... 31
3.6.1 Ladder connectors (set) ............................................................................................................... 32
4Storage ..................................................................................................................................................... 33
4.1 BatteryLadderLIFT ........................................................................................................................... 33
4.2 Batteries ........................................................................................................................................... 33
4.3 Charger ............................................................................................................................................ 33
5Transport.................................................................................................................................................. 34
5.1 Inspection on receiving the device ................................................................................................... 34
5.2 Transporting the BatteryLadderLIFT ................................................................................................ 34
5.3 Transporting the battery ................................................................................................................... 34
6Assembly.................................................................................................................................................. 35
6.1 Safety during assembly .................................................................................................................... 35
6.2Assembly procedure......................................................................................................................... 36
6.3 Assembly of the inclined lift .............................................................................................................. 37
6.3.1 Assembly of the ladder ................................................................................................................ 37
6.3.2 Erect the ladder............................................................................................................................ 45
6.3.3 Assembly of the base unit............................................................................................................ 47
6.3.3.1 Lifting the base unit with control to the ladder track............................................................ 47
6.3.3.2 Assembly of base unit with “Premium” platform ................................................................. 48
6.3.3.3 Mounting the base unit on the ladder ................................................................................. 50
6.3.4 Assembly of the platform ............................................................................................................. 51
6.4 Check after assembly and before each operation............................................................................ 54

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Chapter Page
7Operation .................................................................................................................................................. 55
7.1 Safety during operation..................................................................................................................... 55
7.1.1 Barriers on the ground.................................................................................................................. 56
7.2 Commissioning ................................................................................................................................. 57
7.2.1 Checks before starting work.........................................................................................................58
7.3 Operation /Function .......................................................................................................................... 59
7.3.1 Control with the wireless hand-held transmitter ...........................................................................62
7.3.2 Control with Android application (optional)................................................................................... 64
7.3.2.1 Establishing a connection ................................................................................................... 64
7.3.2.2 Using the “GEDA Control” App ........................................................................................... 69
7.3.2.3 Change password ............................................................................................................... 72
7.3.2.4 Reset password on the BatteryLadderLIFT ........................................................................73
7.4 Interrupting work – end of work ........................................................................................................ 74
7.5 Charging the battery ......................................................................................................................... 75
7.5.1Charging time ............................................................................................................................... 77
7.6 Equipment.........................................................................................................................................78
7.6.1 Base unit GEDA BatteryLadderLIFT ............................................................................................ 78
7.6.2 Platform “Basic”............................................................................................................................ 79
7.6.3 Platform “Standard” ...................................................................................................................... 80
7.6.4 Platform “Premium” ...................................................................................................................... 81
8Dismantling (disassembly) ..................................................................................................................... 84
8.1 Disassembly of the platform ............................................................................................................. 84
8.2 Disassembly of the base unit............................................................................................................85
8.3 Disassembly of base unit with “Premium” platform...........................................................................86
8.4 Disassembly of the ladder ................................................................................................................ 87
8.5 Winding up the webbing ................................................................................................................... 88
8.6 Unplug the battery ............................................................................................................................ 88
9Maintenance – Checking – Cleaning......................................................................................................89
9.1 Inspections........................................................................................................................................89
9.1.1 Documenting the results............................................................................................................... 90
9.1.2 Checks before initial operation.....................................................................................................90
9.1.3 Checks after assembly / daily before starting operation............................................................... 90
9.1.4 Recurring checks.......................................................................................................................... 90
9.2 Maintenance schedule...................................................................................................................... 91
9.3 Function- and wear checks............................................................................................................... 92
9.3.1 Slack rope switch in the base unit................................................................................................ 92
9.3.2 Load carrying devices on the base unit........................................................................................ 92
9.3.3 Ladder sections / ladder connectors ............................................................................................ 93
9.3.4 Track rollers / guide rollers...........................................................................................................94
9.3.5 Motor / Motor brake ...................................................................................................................... 96
9.3.6 Webbing .......................................................................................................................................97
10 Malfunctions – Diagnosis – Repair ......................................................................................................100
10.1 Malfunction table............................................................................................................................. 100
10.1 Malfunction rectification .................................................................................................................. 105
10.1.1 Replace fuse in switch box .................................................................................................... 105
10.1.2 Slack rope switch has been triggered.................................................................................... 105
10.1.3 Release switch bar in case of EMERGENCY STOP ............................................................. 106
10.1.4 Replace battery...................................................................................................................... 107
10.1.5 Coding the wireless hand-held transmitter ............................................................................108
10.1.6 Battery replacement on the wireless hand-held transmitter................................................... 109
10.2 Repair .............................................................................................................................................110
11 Disposal of the device ........................................................................................................................... 111
12 Summary of instruction plates .............................................................................................................112
13 Documenting the checks ...................................................................................................................... 113

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1 General information
1.1 Information about the instruction manual
This instruction manual is an essential aid to operating the device
successfully and hazard-free.
The instruction manual contains important instructions on how to
operate the device safely, correctly and efficiently. Compliance helps
to avoid hazards and increases the reliability and service life of the
device.
The instruction manual must be available at the device at all times
and must be read and applied by every person commissioned to work
on/with the device, e.g.:
•operation, fault rectification during work, disposal of operating
materials and auxiliary supplies,
•assembly, maintenance (servicing, general maintenance, repairs)
and/or transport
You will come across a series of illustrations and symbols while reading
this manual intended to help you navigate through and understand this
manual. The different meanings are explained below.
Text display
Meaning
Bold type
Emphasises particularly important
words/passages
- Enumeration 1
Denotes enumerations
•Enumeration 2
Denotes enumerations
(brackets)
Item numbers

Handling instruction
Handling instruction to personnel.
Always given in chronological order
Images
The illustrations used refer to a specific type of device. For other types
of device they may possible only serve as schematic. The fundamental
function and operation is not affected by this.

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The structural elements in this instruction manual appear as follows
and have the following meaning:
Health and safety symbol
This symbol is found next to all safety instructions where there is a risk
of injury or fatality. Observe these instructions and be very cautious!
Warning level
Consequence
Probability
DANGER Death/serious injury is imminent
WARNING Serious injury possible
CAUTION Minor injury possible
CAUTION Property damage possible

Attention information
found at points where special information or instructions and restrictions
regarding damage prevention are given in order to prevent damage to
the equipment.

Note
found at points where information is given about using the device
economically or instructions are given regarding the correct working
procedure.
1.2 Abbreviations
The following abbreviations may be used in the manual.
max. maximum
min. minimum
Min. minutes
etc. and so on
poss. possible/possibly
e.g. for example
ml millilitres
mm millimetres
°C degrees Celsius
°F degrees Fahrenheit
ft. feet
ft/m feet per minute
m/min metres per minute
in. inches
etc. et cetera
lbs. pounds
lbf.-ft pounds per feet
kg kilogram
llitre
gal. gallons
kip. kilopound
Nm Newton metre
km/h kilometres per hour
mph miles per hour
incl. including
if nec. if necessary
i.e. id est (that is)
reg. regarding
RH relative humidity
approx. approximately
Ødiameter
®registered trademark
©copyright
TM trademark (trade name)
%per cent
‰per thousand
dB (A) sound pressure level
LWA sound power level
>greater than
<less than
±plus or minus

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1.3 Details about the device
Device type
Serial number: 65000 ________________
Year of construction: Refer to identification plate
Documentation version: 07/2017
1.4 Name and address of the manufacturer
GEDA- Dechentreiter GmbH & Co. KG
Mertinger Strasse 60
86663 Asbach-Bäumenheim
Tel.: +49 (0)9 06 / 98 09-0
Fax: +49 (0)9 06 / 98 09-50
Email: [email protected]
Web: www.geda.de
Representatives of the manufacturer
Bergkamen Subsidiary
Gera Subsidiary
GEDA Dechentreiter GmbH & Co. KG
North-West
Marie-Curie-Strasse 11
59192 Bergkamen-Rünthe
Tel. [phone]
Fax. [phone]
GEDA Dechentreiter GmbH & Co. KG
East
Ernst-M.-Jahr Strasse 5
07552 Gera
Tel. [phone]
Fax. [phone]
U.S. Subsidiary
Russia Subsidiary
GEDA USA, LLC
1151 Butler Road
USA 77573 League City, Texas
Tel. [phone]
Fax. [phone]
Web: www.gedausa.com
GEDA RUS, LLC
Yaroslavskoe shosse 42
129337 Moscow
Russian Federation
Tel. [phone]
Fax. [phone]
Web: www.geda-ru.com
Turkey Subsidiary
Korea Subsidiary
GEDA MAJOR
IS VE INSAAT MAKINALARI SAN.
TIC. LTD. STI.
Semsettin Günaltay Cad. No:224 A
Blok K:2 D:5
Tüccarbasi/Erenköy
TR-34734 Istanbul/Turkey
Tel.: [phone]
Fax: [phone]
Web: www.geda.com.tr
GEDA KOREA
1708, (MetroDioVill Bldg.,
Singongdeok-dong) 199, Baekbeom-
ro, Mapo-gu,
Seoul 04195
Korea
Tel.: [phone]
Fax: [phone]
Website: www.geda-korea.com

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1.5 Notes about the author and industrial property rights
All documents are protected in terms of copyright law. Dissemination
and reproduction of documents (even parts thereof), as well as
recycling or communication of their contents are prohibited unless
expressly permitted in writing.
Violations are an offence and incur an obligation to pay compensation.
All rights to exercise industrial property rights are reserved by GEDA.

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1.6 Instructions for the operating company
This instruction manual is an essential component of the device.
The operating company must ensure that operating personnel are
informed about these guidelines.
The operating company must supplement the instruction manual with
operating instructions based on existing national regulations for
accident prevention and for the protection of the environment,
including information regarding supervisory and reporting duties that
take account of company-related specifics, e.g. with reference to work
organisation, work procedures and the personnel employed.
In addition to the obligatory regulations for accident prevention and
industrial safety that apply both in the country of use and at the place
of use, accepted professional rules for working safely and competently
must also be observed.
First aid facilities (first aid kit, etc.) must be kept within reach!
The user operating the device must not make any changes,
additions or modifications to the device that could impair safety
without permission from the manufacturer! This also applies to installing
and adjusting safety equipment, as well as welding on load-bearing
components.
Any replacement and wearing parts that are used must correspond to
the technical requirements stipulated by GEDA. This is ensured with
original replacement parts.
Only employ qualified and/or trained personnel for the tasks
described in this manual.
The operating company is obliged to train all persons authorised to
using the device in the correct handling of the device before using it for
the first time, according to the respective area of activity and
responsibility, by means of practical exercises.
This training must be documented and repeated at regular intervals.
The legally permissible minimum age must be observed!

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1.7 Intended use
The GEDA BatteryLadderLIFT is an inclined lift with a platform not for
walking access and designed exclusively for transporting material.
It is used temporarily at construction sites and for relocation operations
and is always operated via dead man’s control by instructed operators.
The winch is directly integrated in the device, which runs on the special
ladder. The load suspension system/ element consists of webbing.
The device is controlled by remote wireless control or smartphone
application via Wi-Fi connection.
The GEDA BatteryLadderLIFT moves on a ladder specifically provided
for this purpose. This ladder can also be used as step-ladder.
In addition, the GEDA BatteryLadderLIFT can be used as straight load
winch when suspended.
The base unit GEDA BatteryLadderLIFT may only be operated with
the battery type “GEDA GL247”.
The battery may be charged only with the charger type “L2530 Charger
Li-Ion”.
Observe and comply with the instructions in Chapter 3 “Technical Data”.
Any other use or any use (e.g. transportation of persons) going beyond
this is not considered intended use.
The operating company/user of the device is solely liable for any
damage resulting from such action. This applies equally to any
unauthorised changes to the device.
Intended use includes
•compliance with the assembly, operation and maintenance
provisions (assembly and instruction manual) provided by the
manufacturer.
•consideration of foreseeable misconduct of other persons.
•observation of the corresponding national regulations.

The GEDA BatteryLadderLIFT is suitable for temporary use.
Any other locations or intended uses require written approval from
the manufacturer.

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1.7.1 Requirements on the assembly, operating and maintenance
personnel
The device shall only be assembled, operated and maintained by
instructed persons who can be guaranteed to act properly on the basis
of their knowledge and practical experience, and who have been alerted
to the existing hazards.
These persons must:
•have been appropriately instructed and informed about the risks.
•be familiar with the assembly and instruction manual.
•observe national regulations.
1.7.2 Improper use
The GEDA BatteryLadderLIFT
•is not designed for permanent installation.
•must not be set up without anchors.
•must not be operated by persons who have not been trained on the
device, who are not familiar with the instruction manual or by
children.
Consequences of improper use of equipment
•Danger to life and limb of the user or a third party.
•Damage to the device and other property.

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2 General safety information
The device has been designed and built according to the latest
standards of technology and recognised safety-related rules.
Nevertheless, hazards for personnel or third parties and/or damage to
the device and other property may occur during use, e.g. if the device:
•is operated by untrained or uninstructed personnel,
•is used improperly,
•is assembled, operated and serviced inappropriately.
Attached notices and warning signs must be observed!
Consequences of not complying with safety instructions
Non-compliance with safety instructions can result in danger both for
personnel as well as for the environment and the device. Non-
compliance can lead to the forfeiture of any damage compensation
claims.
2.1 Residual risks
There are still residual risks remaining from handling the device even
when all safety conditions are complied with.
Everyone who works on and with the device must be aware of these
hazards and follow instructions that prevent these residual risks leading
to accidents or damage.
Caution
•Hazards from improperly secured device.
•Hazards from improperly secured load.
•Hazards from damage to the platform.
•Hazards when loading and unloading the platform.
•Hazards from improper use of the ladder if the BatteryLadderLIFT
is mounted on the ladder.
•Do not remove safety stickers; replace any safety instructions that
have become illegible.
•Hazards from malfunction in the control system.
•Injuries due to uncoordinated work methods.
•Hazards due to high wind speeds > 45 km/h.

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2.2 Safety instructions for operating personnel
The instruction manual must be within reach at all times at the location
of the device’s use.
The device may only be used in a technically fault-free condition, as
well as in accordance with the intended use, in a safety-conscious
manner aware of the hazards, and while observing the instruction
manual! In particular, faults that could impair safety must be eliminated
immediately!
In addition, the device may only be operated if all safety features are
present and functioning!
Check the device at least once each working day for externally
identifiable damage and defects! Immediately report any changes
(including changes to the operating behaviour) to the office/person in
charge. If necessary, shut down and secure the device immediately!
The responsibilities for different jobs within the context of operation,
servicing and maintenance of the device must be clearly stipulated and
adhered to. This is the only way to avoid mistakes especially in
hazardous situations.
The pertinent rules for prevention of accidents as well as the other,
generally recognised, safety-related and industrial-health-related rules
must be adhered to.
WARNING
Risk of injury
The operator is obliged to wear personal protective equipment as
appropriate to the local conditions.
Switch-on and shut-down procedures, including emergency shut-
down, must be observed in accordance with the instruction manual for
all work that affects operation, and for conversions and adjustments to
the device and its safety features.

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2.3 Safety instructions for transport
Immediately report transport damage and/or missing parts to the
supplier.
During transport work, wear a safety helmet, safety shoes and
safety gloves!
Never step under suspended loads!
When selecting lifting equipment, always take into account the
maximum suspended loads!
Please refer to the dimensions and weights in the Chapter “Technical
Data” (3).
Load and transport only equipment that has been carefully
disassembled, packaged and lashed.
Always ensure that the device is transported without being knocked
or jolted.
Observe the pictograms on the packaging.
Only sling to the designated slinging points.
Always secure transported loads against falling or tipping over!

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2.4 Safety instructions for operation
Operate the device only under consideration of the instruction manual,
when it is fully serviceable and in a safety and hazard-conscious
manner.
During work breaks (including changing accessory parts), switch off
the device and pull out the rechargeable battery.
The ON / OFF switch must function!
Generally secure the hand-held transmitter against unauthorised
access!
Log off/close the smartphone application.
In situations that present a risk to the operating personnel or the
device, the BatteryLadderLIFT can be stopped by pressing the
EMERGENCY STOP button.
Shut down and lower the device at wind speeds >45 km/h.
(wind force 5- 6)
No one is allowed in the danger area of the inclined lift. Ensure that the
danger zone is suitably cordoned off at the construction site and
identified.

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2.5 Safety instructions for servicing, maintenance and
troubleshooting
Operating personnel must be informed about how to carry out special
work and maintenance work before they start.
Deadlines that are stipulated or stated in the instruction manual for
recurring tests/inspections must be adhered to.
The maintenance area must be cordoned off as extensively as
required!
Before any maintenance work, the device must generally be shut off
•unload,
•with the ON/OFF switch,
•pulling the battery out of the base unit.
All servicing and maintenance work is only permitted when the
battery has been removed. Manual intervention whilst the device is
operating can result in serious accidents and is therefore forbidden. If it
is necessary to turn on the device during such work, then this must
only be done while complying with special safety measures.

For further instructions about maintenance / maintenance intervals /
servicing, refer to the Chapter Maintenance.
Any faults that could impair safety must be rectified immediately.
Workshop equipment that is suitable for the specific work is
imperative for carrying out servicing and maintenance tasks.
When carrying out maintenance tasks at greater heights, a fall-
protection system must be worn! Keep all handles, railings and the work
environment free from dirt and soiling.
Before starting with the servicing/repair tasks clean the device, in
particular connections and threaded joints, from oil, operating fluids,
soiling and maintenance products. Abrasive cleaning agents must not
be used. Loosened screw connections during servicing and
maintenance tasks must always be tightened using the necessary
torques!

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Do not change, remove, bypass or bridge safety devices.
If it is necessary to remove safety devices during servicing and
repairs, the safety devices must be installed and checked immediately
after completion of servicing and repair tasks!
Do not carry out any changes, mount parts on or make conversions to
the device. This also applies to the installation and adjustment of safety
devices such as limit switches.
Immediately replace damaged or detached notices and warning signs,
as well as safety labels.
Ensure that auxiliary supplies, as well as replaced parts, are disposed
of safely and in an eco-friendly manner (also refer to Chapter 11)

The aforementioned safety measures apply equally for work in the
context of eliminating faults.

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2.6 Safety whilst working on the electrics
Switch off the device immediately in case of faults on electrical parts!
Work on electrical components of the device must only be carried out
by qualified electricians in accordance with electrical engineering
rules! Only qualified electricians may access the device’s electrics and
work on it. Always keep the switch box closed whenever it is left
unattended.
Never work on live parts! Device parts on which inspection,
maintenance or repair work is to be carried out must be
disconnected from the mains (unplug battery!). Lock away the battery
and thus secure it against being plugged in. The isolated electrical
components must first be checked for the absence of electrical current.
If work must be carried out on live components (only in exceptional
circumstances) an additional person must be present to operate the
ON/OFF switch of the device in the event of an emergency. Use only
insulated tools!
During repairs, make sure that design features are not modified so
that they have a negative influence on safety. (e.g. creeping distances,
clearances and distances must not be made smaller by insulation).