Gehl RS5-34 User manual

RS5-34
RS6-34
Telescopic
Handler
SERVICE MANUAL
Form No.
913241
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INTRODUCTION
With correct maintenance and proper use, this Gehl RS Telescopic Handler will give years of dependable
service. This service manual is intended to be a guide in the assembly and disassembly, installation and
removal, adjustment and testing, troubleshooting and replacement of components that together make up
the Gehl RS5-34 Telescopic Handler.
The Table of Contents can be used to make the procedure you need to find an easier process. Many pho-
tographs, schematics and line art drawings are used to help perform the necessary repairs, tests, or adjust-
ments that this RS Series Telescopic Handler needs to keep it in good running condition.
If you have any additional questions, please contact your authorized Gehl dealer or call the Gehl Service
Department for assistance.
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PRINTED IN U.S.A. 1913241
Table of Contents
GENERAL SECTION
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
General Information and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
ENGINE
Engine Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
ELECTRICAL
Electrical Schematic, Troubleshooting, Testing and Adjustment Procedures . . . . . . . . .301
Battery Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302
STEERING
Steering Control Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .401
POWER TRAIN
Transmission Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
Rear Axle Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .502
Front Axle Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .503
HYDRAULIC SYSTEM
Hydraulic Schematic, Troubleshooting, Testing and Adjustment Procedures . . . . . . . . .601
Hydraulic Pump Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
Frame Leveling Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .603
Tilt Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .604
Hydraulic Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .605
Slave Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .606
Lift Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .607
Boom Extend Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .608
TELESCOPING BOOM
Boom Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .701
Single and Double Leaf Chain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .702
Inner Boom Section Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .703
Telescoping Boom Double Chain and Roller Bearing Replacement . . . . . . . . . . . . . . .704
Telescoping Boom Single Chain and Roller Bearing Replacement . . . . . . . . . . . . . . . .705
Intermediate Boom Section Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . .706
CHASSIS
Hood and Cover Removal and Installation . . . . . . . . . . . . . . . . . . .See Section 201 or 501
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Section
100
PRINTED IN U.S.A. 913241
PERSONAL SAFETY INFORMATION AND DECAL
LOCATIONS
RS5-34 Telescopic Handler
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SECTION TABLE OF CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MANDATORY SAFETY SHUTDOWN PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY RULES AND REMINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODIFICATIONS, NAMEPLATES, MARKINGS AND LOAD CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ROLL-OVER PROTECTIVE STRUCTURE (ROPS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PROTECT THE ENVIRONMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DECAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
NEW DECAL APPLICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DECAL LOCATIONS - FRAME AND BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DECAL LOCATIONS - OPERATOR STATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DECAL LOCATIONS - PWP EQUIPPED UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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RS5-34 Telescopic Handler PERSONAL SAFETY
SAFETY
The above Safety Alert Symbol means ATTENTION! ALWAYS BE ALERT! YOUR SAFETY IS INVOLVED! When
you see this symbol, carefully read the message that follows and be alert to the possibility of injury or death.
Gehl Company always takes safety into consideration when designing its products, and designs guards for
exposed moving parts whenever it is possible and practical to do so. However, even with todays state-of-the-art
technology, it must be recognized that in order to assure machine functionality for specific purposes not all machine
hazards can be guarded or shielded.
Decals are placed on the machine to warn of additional hazards and must be read and strictly followed.
Gehl Company cannot anticipate every situation that may constitute a hazard. Therefore, the following safety rules
and reminders are not all-inclusive and do not replace federal, state or local regulations, insurance needs or other
safety code requirements.
MANDATORY SAFETY SHUTDOWN PROCEDURE
Before cleaning, lubricating or servicing this equipment:
1. Bring the machine to a full stop on level surface. (If parking on a slope or hillside cannot be avoided, park
across the slope and block the tires.)
2. Fully retract the boom and lower the attachment to the ground.
3. Place controls in NEUTRAL and set the park brake.
4. Idle the engine for gradual cooling.
5. Turn the key switch to OFF position and remove key (take key with you for security reasons).
ONLY when you have taken these precautions can you be sure its safe to proceed. Failure to follow the
above procedure could lead to serious personal injury or death.
!
!
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RS5-34 Telescopic Handler PERSONAL SAFETY
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SAFETY RULES AND REMINDERS
●DO NOT start or operate the machine until you have read and understood the Operator’s Manual. You must
become familiar with all operating controls, instruments and procedures before attempting operation or repair.
●If a service problem requires troubleshooting the machine under actual job site working conditions, unless you
are totally familiar with the machine controls and operating procedures, have an experienced operator assist
you.
●Always perform the Mandatory Safety Shutdown Procedure and relieve hydraulic circuit pressure before
loosening or removing any hydraulic fittings or lines.
●If hydraulic cylinder repair is required, NEVER use pneumatic or hydraulic pressure to aid in cylinder
disassembly.
●Always disconnect the battery before working on the electrical system.
●DO NOT start the machine from any position other than seated in the operator’s seat.
●If replacement parts are required, DO NOT use unauthorized parts or substitute materials. Use only Gehl
Company approved parts.
●Consult Gehl Company on changes, additions or modifications that may be required for this machine to comply
with various regulations and safety requirements. Unauthorized modifications can cause serious injury or
death. Anyone making such unauthorized modifications is solely responsible for the consequences.
●NEVER bypass (wire around) any safety switch or other safety device. Be sure all safety switches and devices
are in proper working order before releasing the machine for operation.
WARNING
U.S. OSHA regulations require employers in
general industry and the construction,
shipyard and cargo-handling industries
(excepting agricultural operations) to ensure
that forklift operators are competent, as
demonstrated by successful completion of a
training course.
The training course must consist of
acombination of formal instruction and
practical training, including both forklift-
related and workplace-related topics, and
evaluation of the operator’s performance in
the workplace.
All operator training and evaluation is to be
conducted by persons who have the
knowledge, training and experience to train
and evaluate operators.
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RS5-34 Telescopic Handler PERSONAL SAFETY
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●Always use good judgement, care and common sense. Be sure the work method, procedure and equipment
you choose are safe for you and other persons.
●Be sure all doors, guards or shields removed to perform service are correctly installed before operating or
releasing the machine for use.
●Never use fuel, gasoline, naptha or other volatile fluids for cleaning purposes. Use only approved cleaning
solvents for cleaning.
●Never run the engine in a closed building. Proper ventilation is required under all circumstances.
●Keep shop floors clean. Wipe up fluid spills immediately to prevent falls and possible injury.
●Periodically inspect all lifting fixtures, chains and slings for damage. Never exceed the load rating of lifting
fixtures, chains and slings.
●DO NOT use the machine stabilizers to lift and support the machine to perform service of any kind. Use only
adequate jacks for lifting, and blocking or jack stands for support. NEVER rely on jacks alone to support the
machine.
●Always wear appropriate personal safety gear as required by working conditions and regulations. DO NOT
wear loose or baggy clothing while performing maintenance or service on the machine.
●Protect your eyes! Always wear safety glasses with side shields or a full face shield when searching for
hydraulic leaks, grinding, striking metal against metal or when working near batteries.
●NEVER use your hands to search for hydraulic fluid leaks. Use a piece of paper or cardboard. Escaping fluid
under pressure can be invisible and can penetrate the skin causing serious injury. If any fluid is injected into
your skin, seek medical attention at once. Injected fluid must be surgically removed by a doctor familiar with this
type of injury or gangrene may result.
●If any safety decals are missing, damaged or painted over, replace the decal. If parts are replaced that have
safety decals, be sure to install a new decal.
●To prevent unexpected movement, securely block working elements when repairing or changing working tool
parts such as cutting edges.
●Use extreme caution when removing radiator caps, drain plugs, grease fitting or pressure taps. Park the
machine and let it cool down before opening a pressurized compartment.
●When inflating tires, use a self-attaching inflation chuck with remote shutoff and stand clear of the tire.
●When necessary to tow the machine, do not exceed the recommended towing speed. Be sure the towing
machine has sufficient braking capacity to stop the towed load. If the towed machine cannot be braked, a tow
bar must be used or two towing machines must be used - one in front pulling and one in the rear to retard.
Avoid towing over long distances.
●Whenever servicing or replacing hardened pins, etc. use a brass drift or other suitable material between the
hammer and pin.
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RS5-34 Telescopic Handler PERSONAL SAFETY
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MODIFICATIONS, NAMEPLATES, MARKINGS AND LOAD CAPACITIES
Modifications and additions, that affect load capacity or safe operation shall NOT be performed without the
manufacturer’s prior written approval. Where such authorization is granted, tags or decals shall be changed
accordingly.
All attachments MUST be marked to identify the attachment(s), show the approximate weight of the machine and
attachment(s) combination, and the total load capacity with attachment(s) at maximum elevation with load laterally
centered.
Always make sure all nameplates, caution and instruction markings are in place and legible. Local government
regulations may require local decals, which then become the responsibility of the local owner to provide.
Study the Load Zone Charts carefully. They show the maximum capacity to be lifted and placed at specific outward
and upward distances. ALWAYS be aware of load weights prior to attempting lift and placement with the machine.
ROLL-OVER PROTECTIVE STRUCTURE (ROPS)
Do not modify the ROPS in any manner. Unauthorized modifications such as welding, drilling, cutting or adding
components can weaken the structure and reduce its protective ability. If a ROPS is subjected to roll-over or other
damage, it must be replaced. Do not attempt to repair a ROPS.
PROTECT THE ENVIRONMENT
Before you service this machine and before you dispose of the old fluids and lubricants, always remember the
environment. DO NOT drain oil or fluids into the ground or into containers that can leak. Also, dispose of batteries
and oil filters in accordance with local regulations. Check with your local environmental or recycyling center for
correct disposal information.
WARNING
Construction equipment can be dangerous if
improperly operated or maintained. This
machine should be operated and maintained
only by trained and experienced people who
have read, understood and complied with the
Operator’s Manual.
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RS5-34 Telescopic Handler DECAL
DECAL LOCATIONS
GENERAL INFORMATION
Decal locations information is provided to assist in
the proper selection and application of new decals, in
the event the original decals become damaged or the
machine is repainted.
For correct replacement of decals, compare the
location illustrations to your machine before starting
to refinish the unit. Check off each required decal
using the illustration reference number to find the
part number, description and quantity in the list.
Refer to the appropriate illustrations for replacement
locations.
NEW DECAL APPLICATION
Before applying the new decals, surfaces must be
free from dirt, dust, grease and other foreign
material. To apply a solid-formed decal, remove the
smaller portion of the decal backing paper and apply
this part of the exposed adhesive backing to the
clean surface while maintaining proper position and
alignment. Slowly peel off the other portion of the
backing paper while applying hand pressure to
smooth out decal surface. To apply a die-cut decal,
first remove the backing paper. Then, properly orient
and position the decal onto the clean mounting
surface. After the decal is firmly applied and
smoothly pressed down, remove any front covering
paper.
Decal Kits
NOTE:
Decals may be purchased in kits or
individually.
WARNING
ALWAYS read and follow the safety
precautions on decals. Replace decals if they
are damaged, or if the unit is repainted. If
repainting, BE SURE that all applicable decals
are affixed in their proper locations.
103369 RS5-34 Telescopic Handler without PWP
103372 RS5-34 Telescopic Handler with PWP
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RS5-34 Telescopic Handler DECALS
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G-00001
G-0007
913227-7
CH4-F15B
10
7
3
1
2
Boom #’s
6
9
8
9
4
LH-BOOM NOSE
2
515
9103227-6
2
LEFT REAR DECKS
18
G000058
14
11 16
13
12
17
DECAL LOCATIONS - FRAME AND BOOM
REF.
NO. DESCRIPTION PART NO.
01
02
03
04
05
DANGER - HANDS OUT
WARNING - PINCH POINT
WARNING - JUMP START
GEHL, 5.00”
QUICKATTACH DIAGRAM
L70305
L65927
L65933
102027
L65937
06
07
08
09
GEHL 6.75”
ANTI-FREEZE
HALF ZONE MARKER (5 EA.)
NO. “0” EXTENSION MARKER (1 EA.)
NO. “1” EXTENSION MARKER (1 EA.)
184069
056859
L62583
L67718
L67719
10
NO. “2” EXTENSION MARKER (1 EA.)
NO. “3” EXTENSION MARKER (1 EA.)
NO. “4” EXTENSION MARKER (1 EA.)
NO. “5” EXTENSION MARKER (1 EA.)
COOLANT UNDER PRESSURE
L67720
L67721
L67722
L67723
072798
11
12
13
14
15
16
17
18
WARNING - NO RIDERS
BRAKE FLUID
OPERATOR MANUAL WARNING
DANGER-PERSONNEL INJURY
(units without PWP)
CARRY LOAD LOW
LUBE CHART
ROPS & FOPS CERTIFICATION
RS5-34 LH
L65932
L63474
100359
L65928
L65926
103229
103326
103328
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RS5-34 Telescopic Handler DECALS
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TANK DECALS
913227-5
SAFETY-DECAL-P9
RIGHT SIDE-BOOM
2
9
4
10
11 1
5
2
1
3
6
7
2
RH BOOM NOSE
DECAL LOCATIONS - FRAME AND BOOM
REF.
NO. DESCRIPTION
RS8-44
PART NO.
01
02
03
04
05
DANGER - HANDS OUT
WARNING - PINCH POINT
GEHL, 6.75”
HYDRAULIC OIL FILL
WARNING - NO RIDERS
L70305
L65927
184069
137632
L65932
06
07
08
09
10
GEHL 2.00”
DANGER - PERSONAL INJURY (
units without pwp )
QUICKATTACH UNLOCKED
DIESEL FUEL
RS5, RH
102026
L65928
L66613
137634
103329
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RS5-34 Telescopic Handler DECALS
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SAFETY-DECAL-F3
CONTROL DECALS
G-00013
1
2
3
13
789
10
4
11
SAFETY-DECAL-F2
6
12
5
DECAL LOCATIONS - OPERATOR STATION
REF.
NO. DESCRIPTION PART NO.
01
02
03
04
05
06
WARNING - TILT HAZARD/GENERAL OPERATOR
WARNING - MACHINE LEVEL
WARNING - CARRY LOAD LOW
F-N-R SHIFT
MADE IN USA
WARNING - PARK BRAKE/SEAT BELT
L70306
L65930
L65926
L68295
140516
101506
07
08
STANDARD CARRIAGE LOAD CHART
ROTATING CARRIAGE LOAD CHART
BUCKET LOAD CHART
TRUSS BOOM LOAD CHART
WINCH LOAD CHART
ATTACHMENT TILT/FRAME LEVEL
101570
101666
101572
101574
101573
L63632
09
10
11
12
13
BOOM CONTROL
AUXILIARY HYDRAULIC CONTROL
(Optional)
IGNITION/START/HORN
WARNING-BACKUP ALARM
DANGER-HI VOLT./MOVING PARTS
L63631
102718
102717
L500445
L70307
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5
G-00014
CONTROL DECALS
G-00015
12
1
4
3
1
913227-6PWP
DECAL LOCATIONS - PWP EQUIPPED UNITS
REF.
NO. DESCRIPTION
RS8-44
PA RT N O.
01
02
03
04
05
06
WARNING - PERSONNEL LIFT
WARNING - WORK PLATFORM RULES
PERSONNEL LIFT SAFETY RULES
PWP LOAD CHART
PWP SWITCH
PWP SYSTEM
L71554
L71555
L71700
103334
102969
103028
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Section
101
PRINTED IN U.S.A. 913241
GENERAL INFORMATION AND SPECIFICATIONS
RS5-34 Telescopic Handler
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SECTION TABLE OF CONTENTS
SAE FASTENER TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
METRIC FASTENER (ISO) TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INDICATOR AND OPERATION SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FLUID CAPACITIES AND TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GENERAL DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RS5-34 LOAD ZONE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RS5-34 LOAD ZONE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RS5-34 LOAD ZONE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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PRINTED IN U.S.A. 101-1 913241
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RS5-34 Telescopic Handler GENERAL
SAE FASTENER TORQUE CHART
METRIC FASTENER (ISO) TORQUE CHART
NOTE: Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated, as received from
supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant
is used.
SAE Grade No. 2 5 8*
Bolt head
identification
(See Note 1)
Bolt Size
LB FT Nm LB FT Nm LB FT Nm
Min Max Min Max Min Max Min Max Min Max Min Max
1/4 567891112 15 1215 16 20
5/16 10 12 14 16 17 20.5 23 28 24 29 33 39
3/8 202327313542 48 57 45 54 61 73
7/16 30 35 41 47 54 64 73 87 70 84 95 114
1/2 45 52 61 70 80 96 109 130 110 132 149 179
9/16 65 75 88 102 110 132 149 179 160 192 217 260
5/8 95 105 129 142 150 180 203 244 220 264 298 358
3/4 150 185 203 251 270 324 366 439 380 456 515 618
7/8 160 200 217 271 400 480 542 651 600 720 814 975
1 250 300 339 406 580 696 787 944 900 1080 1220 1464
1-1/8 800 880 1085 1193 1280 1440 1736 1953
1-1/4 1120 1240 1519 1681 1820 2000 2468 2712
1-3/8 1460 1680 1980 2278 2380 2720 3227 3688
1-1/2 1940 2200 2631 2983 3160 3560 4285 4827
NOTE 1: Bolt head identification marks as per grade. Manufacturing marks will vary. *Thick nuts must be used with Grade 8 bolts.
NOTE: Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated, as received from
supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant
is used.
ISO Grade No. 8.8 10.9 12.9
Bolt head
identification
(See Note 1)
Bolt Size
LB FT Nm LB FT Nm LB FT Nm
Min Max Min Max Min Max Min Max Min Max Min Max
M4 342345 3 4
Because of the low ductility of these fasteners,
the torque range is to be determined individually
for each application. As a general rule, the torque
ranges specified for grade 10.9 fasteners can be
used satisfactorily.
*M14 is not a preferred size
M5 6.5 8 5 6 9.5 11 7 8
M6 10.5 12 8 9 15 17.5 11 13
M8 26 31 19 23 37 43 27 32
M10 526138457387 54 64
M12 90 107 66 79 125 150 93 112
*M14 144 172 106 127 200 245 149 179
M16 217 271 160 200 310 380 230 280
M20 434 515 320 380 610 730 450 540
M24 675 815 500 600 1050 1275 780 940
M30 1250 1500 920 1100 2000 2400 1470 1770
M36 2175 2600 1600 1950 3500 4200 2580 3090
NOTE 1: Bolt head idenficiation marks as per grade. Manufacturing marks will vary.
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RS5-34 Telescopic Handler GENERAL
PRINTED IN U.S.A. 101-2 913241
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Template Date: 1994_04_22
STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS
Above torque figures are recommended for plain, cadmium or zinc plated fittings, dry or wet installations and swivel nuts either
swaged or brazed. These torques are not recommended for tubes 1/2 inch (12.7 mm) O.D. and larger with wall thickness of 0.035
inch (0.889 mm) or less. The torque is specified for 0.035 inch (0.889 mm) wall tubes on each application individually.
TUBE NUTS
FOR 37
° FLARED FITTINGS
O-RING BOSS PLUGS, ADJUSTABLE FITTING
LOCK NUTS, SWIVEL JIC - 37 ° SEATS
SIZE
TUBING O.D.
THREAD
SIZE
LB FT Nm LB FT Nm
Inches mm Min Max Min Max Min Max Min Max
4 1/4 6.4 7/16-20 9 12 12 16 6 10 8 14
5 5/16 7.9 1/2-20 12 15 16 20 10 15 14 20
6 3/8 9.5 9/16-18 21 24 29 33 15 20 20 27
81/212.73/4-183540475425303441
105/815.97/8-14 5358727935404754
12 3/4 19/1 1-1/16-12 77 82 104 111 60 70 81 95
14 7/8 22.2 1-3/16-12 90 100 122 136 70 80 95 109
16 1 25.4 1-51/6-12 110 120 149 163 80 90 108 122
20 1-1/4 31.8 1-5/18-12 140 150 190 204 95 115 129 156
24 1-1/2 38.1 1-7/8-12 160 175 217 237 120 140 163 190
32 2 50.8 2-1/2-12 225 240 305 325 250 300 339 407
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