Generac Power Systems PWRcell XVT076A03 Installation instructions

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Installation and Owner’s Manual
Generac PWRcell® Inverters
XVT076A03
XVT114G03
X7602
X11402
009954
(000209b)
WARNING
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.

ii Installation and Owner’s Manual for Generac PWRcell Inverter
Use this page to record important information about your Generac Product
Record the information found on your unit data label on this page. See Serial Number Location.
When contacting an Independent Authorized Service Dealer (IASD) or Generac Customer Service, always supply the complete
model number and serial number of the unit.
Table 1: PWRcell Inverter Important Information
Unit Model Number
Unit Serial Number
Date Purchased
Commissioning Date
(000393a)
WARNING
CANCER AND REPRODUCTIVE HARM
www.P65Warnings.ca.gov.

Installation and Owner’s Manual for Generac PWRcell Inverter iii
Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
Safety Rules .........................................................1
How to Obtain Service .................................................1
General Hazards ..................................................2
Electrical Hazards ................................................3
Section 2: General Information
Specifications ......................................................5
Serial Number Location ......................................6
Unit Dimensions .................................................6
Component Locations .........................................6
About PWRcell Inverters .....................................6
Inverter Control Panel .........................................7
REbus Status LED ......................................................7
Inverter LED ................................................................7
Internet LED ................................................................7
Shutdown Mode ...................................................7
Section 3: Location and Compliance
Location ................................................................9
Compliance ..........................................................9
Rapid Shutdown ..................................................9
Voltage and Frequency Trip Thresholds .........10
Voltage Trip Thresholds ............................................10
Frequency Trip Thresholds .......................................10
Section 4: Installing PWRcell Inverter
Mounting Clearances ........................................ 11
Mounting Bracket Dimensions ......................... 11
Mounting the Inverter ........................................ 12
Section 5: Electrical Connections
PWRcell Inverter Wiring Compartment ........... 13
Accessing Wiring Compartment ...................... 14
Wiring Guidelines .............................................. 16
Grounding Bar Wiring ....................................... 16
DC Wiring ........................................................... 17
AC Wiring ........................................................... 17
Protected Loads ................................................ 18
Connecting Ethernet ......................................... 19
Configuring Static IP Settings .......................... 19
Verifying Connectivity ................................................20
Current Transformers (CTs) ............................. 21
Connecting Current Transformers .............................21
Connecting CTs to the Inverter .................................21
Connecting Multiple Sets of CTs ...............................22
Connecting CTs to Multiple PWRcell
Systems / Inverters ...................................................22
CT Calibration ...........................................................22
Other Accessories ............................................. 24
PWRcell ATS .............................................................24
Load Management Options .......................................24

iv Installation and Owner’s Manual for Generac PWRcell Inverter
Section 6: Commissioning
Commissioning the System ..............................25
Connect to High Speed Broadband Internet ...25
Register System .................................................25
Connect PWRcell Inverter to AC Power ..........25
Select Inverter System Mode ............................26
Configure Inverter Settings ..............................26
Configuring Systems with PWRcell Batteries ........... 26
Adjusting Inverter Settings ........................................ 27
Set Export Override (optional) .................................. 28
Adjusting for Peak Shaving ....................................... 28
Enable REbus Devices .....................................28
Test Island Mode ................................................29
Configure Time of Use (optional) .....................29
Configuring and Running a TOU Schedule ............... 29
Enabling Beacon TOU .............................................. 31
Disabling Beacon TOU ............................................. 31
Temporarily Overriding the TOU Scheduler .............. 32
Disabling the TOU Scheduler in Anticipation of a Grid
Outage ...................................................................... 32
Access Installer Configuration Tool
(optional) ............................................................32
How to Access the Installer Configuration Tool ........ 33
Configuring Basic PWRcell Settings ......................... 33
Verifying Inverter Software Version .......................... 34
Set Inverter Grid Compliance (optional) ..........34
Proof of Compliance ................................................. 34
Set Import / Export Compliance (optional) ......35
Commissioning Multiple Inverter Systems .....36
PLM Crosstalk ........................................................... 36
How to identify PLM Crosstalk .................................. 36
Multiple Inverter System Pre-Commissioning
Checklist ................................................................... 36
Multiple Inverter System Commissioning Procedure 36
PLM Crosstalk Recovery Procedure ......................... 37
Section 7: System Operation
General Information .......................................... 39
Operation and User Interface ........................... 39
Home Screen ..................................................... 39
Home Screen Icons ........................................... 39
System Modes Overview .................................. 40
Grid Tie ..................................................................... 40
Clean Backup ........................................................... 40
Priority Backup .......................................................... 41
Self Supply ................................................................ 41
Sell ............................................................................ 42
Island Mode ........................................................ 42
Section 8: Maintenance
Service ................................................................ 43
Accessing Wiring Compartment ...................... 43
Replacing Fuses ................................................ 43
Annual Maintenance ......................................... 44
Inspecting Vents ....................................................... 44
Cleaning Intake Filter ................................................ 44
Section 9: Troubleshooting
General Troubleshooting .................................. 45
Overload Behavior ........................................... 46

Safety Rules & General Information
Installation and Owner’s Manual for Generac PWRCell Inverter 1
Section 1: Safety Rules & General Information
Introduction
Thank you for purchasing a Generac PWRcell® product.
The Generac PWRcell Inverter is a storage-ready
inverter that connects to the PV Link™ optimizers and
PWRcell Batteries to form the Generac PWRcell system.
This manual provides instructions for installing the
PWRcell Inverter, including mounting, wiring, and battery
integration information.
The information in this manual is accurate based on
products produced at the time of publication. The
manufacturer reserves the right to make technical
updates, corrections, and product revisions at any time
without notice.
Read This Manual Thoroughly
If any section of this manual is not understood, contact
the nearest Independent Authorized Service Dealer
(IASD) or Generac Customer Service at 1-888-436-3722
(1-888-GENERAC), or visit www.generac.com for assis-
tance. The owner is responsible for correct maintenance
and safe use of the unit.
This manual must be used in conjunction with all other
supporting product documentation supplied with the
product.
SAVE THESE INSTRUCTIONS for future reference. This
manual contains important instructions that must be fol-
lowed during placement, operation, and maintenance of
the unit and its components. Always supply this manual
to any individual that will use this unit, and instruct them
on how to correctly start, operate, and stop the unit in
case of emergency.
Safety Rules
The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The alerts in
this manual, and on tags and decals affixed to the unit,
are not all inclusive. If using a procedure, work method,
or operating technique that the manufacturer does not
specifically recommend, verify that it is safe for others
and does not render the equipment unsafe.
Throughout this publication, and on tags and decals
affixed to the unit, DANGER, WARNING, CAUTION, and
NOTE blocks are used to alert personnel to special
instructions about a particular operation that may be
hazardous if performed incorrectly or carelessly. Observe
them carefully. Alert definitions are as follows:
NOTE: Notes contain additional information important to
a procedure and will be found within the regular text of
this manual.
These safety alerts cannot eliminate the hazards that
they indicate. Common sense and strict compliance with
the special instructions while performing the action or
service are essential to preventing accidents.
How to Obtain Service
For assistance, contact the nearest Independent Autho-
rized Service Dealer (IASD) or Generac Customer Ser-
vice at 1-888-436-3722 (1-888-GENERAC), or visit
www.generac.com.
When contacting an IASD or Generac Customer Service,
always supply the complete model and serial number of
the unit as given on its data decal located on the unit.
Record the model and serial numbers in the spaces pro-
vided on the front cover of this manual.
(000100a)
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
WARNING
(000001)
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
(000002)
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
(000003)
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

Safety Rules & General Information
2 Installation and Owner’s Manual for Generac PWRCell Inverter
General Hazards
•Connecting the PWRcell Inverter to the electric util-
ity grid must only be done after receiving prior
approval from the utility company.
•If this installation is in Canada, the installation shall
be in accordance with the Canadian Electrical
Code, Part I.
•Only competent, qualified personnel should install,
operate, and service this equipment. Strictly com-
ply to local, state, and national electrical and build-
ing codes. When using this equipment, comply with
regulations established by the National Electrical
Code (NEC), CSA Standard, and the Occupational
Safety and Health Administration (OSHA), or the
local agency for workplace health and safety.
•Protection against lightning surges in accordance
with local electric codes is the responsibility of the
installer.
NOTE: Lightning damage is not covered by warranty.
•Never work on this equipment while physically or
mentally fatigued.
•Any voltage measurements should be performed
with a meter that meets UL3111 safety standards,
and meets or exceeds overvoltage class CAT III.
(000188)
DANGER
Electrocution. Do not wear jewelry while
working on this equipment. Doing so will
result in death or serious injury.
(000191)
DANGER
Automatic start-up. Disconnect utility power and
render unit inoperable before working on unit.
Failure to do so will result in death or serious injury.
(000187)
WARNING
Electrocution. Potentially lethal voltages are generated
by this equipment. Render the equipment safe before
attempting repairs or maintenance. Failure to do so
could result in death or serious injury.
Risk of injury. Do not operate or service this machine
if not fully alert. Fatigue can impair the ability to
operate or service this equipment and could result in
death or serious injury.
(000215a)
WARNING
(000209b)
WARNING
Loss of life. This product is not intended to
be used in a critical life support application.
Failure to adhere to this warning could result
in death or serious injury.
(000640)
WARNING
Equipment damage. Connecting inverter to electric utility
grid must only be done after receiving prior approval
from utility company. Failure to do so could result in
equipment or property damage.
(000155a)
WARNING
Electric shock. Only a trained and licensed electrician
should perform wiring and connections to unit. Failure to
follow proper installation requirements could result in death,
serious injury, and equipment or property damage.
(000182a)
WARNING
Equipment damage. Only qualified service personnel may
install, operate, and maintain this equipment. Failure to
follow proper installation requirements could result in death,
serious injury, and equipment or property damage.
Equipment damage. Connect only to REbus-compatible
devices to the DC bus. Never connect to any other DC
power source. Connecting to other DC power sources
could result in equipment damage. (000598a)
CAUTION

Safety Rules & General Information
Installation and Owner’s Manual for Generac PWRCell Inverter 3
Electrical Hazards
(000104)
DANGER
Electrocution. Water contact with a power
source, if not avoided, will result in death
or serious injury.
(000604)
Electrocution. PWRcell Battery front cover should
be removed by a qualified technician only.
Removing the front cover could result in death,
serious injury, equipment or property damage.
DANGER
(000145)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF. Use non-conductive
implements to free victim from live conductor. Apply
first aid and get medical help. Failure to do so will
result in death or serious injury.
(000599)
Electrocution. Turn battery disconnect OFF and
de-energize REbus before touching terminals.
Failure to do so will result in death, serious injury,
equipment and property damage.
DANGER
(000152)
DANGER
Electrocution. Verify electrical system is
properly grounded before applying power.
Failure to do so will result in death or serious
injury.

Safety Rules & General Information
4 Installation and Owner’s Manual for Generac PWRCell Inverter
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Installation and Owner’s Manual for Generac PWRcell Inverter 5
General Information
Section 2: General Information
Specifications
Description Units XVT076A03
X7602
XVT114G03
X11402
Max. cont. grid-tied AC power @ 122°F (50ºC) kW 7.6 11.4
Max. cont. AC power in island mode without an external transfer
switch1kW 7.6 7.6*
Max. cont. AC power in island mode w/ external transfer switch and
single 6 module battery cabinet2kW 9.0 --
Max. cont. AC power in island mode w/ external transfer switch and 2
battery cabinets (8 modules minimum)2kW 11.0 --
Peak motor starting current (2 sec) A rms 50
Normal output frequency AC Hz 60
Grid Voltage Line to Neutral (L-N) VAC 120
Grid Voltage Line to Line (L-L) VAC 240 208
Peak efficiency % 97.3 97.7
Optimal split phase imbalance for max. system performance % ≤ 30
Maximum Current Unbalance % -- 0.14
CEC weighted efficiency % 96.5 97.5
AC terminals wire size AWG 14 to 6
DC terminals wire size AWG 18 to 6
STOP terminals wire size AWG 30 to 14
Weight lb (kg) 70.9 (32.1)
Thermal management – forced convection
Weatherization rating – NEMA Type 3R
Enclosure Material – powder-coated steel
Description Units Min Nominal Max
REbus voltage V dc 360 380 420
REbus current A dc 30†
REbus input short circuit current3A dc 30
Max input circuit backfeed current (fault condition) A dc 0
Output power factor rating AC (25%, 50%, 100% of rated power) - 0.96 0.98 0.99
Operating voltage range AC, XVT076A03 / X7602 (L-N) V rms 106 120 132
Operating voltage range AC, XVT076A03 / X7602 (L-L) V rms 212 240 264
Operating voltage range AC, XVT114G03 / X11402 (L-N) V rms 106 120 132
Operating output voltage range AC, XVT114G03 / X11402 (L-L) V rms 184 208 228
Continuous output current AC grid-tied A rms 32
PCS controlled current grid-tied A rms 32
Continuous output current AC islanded1A rms 45
Synchronization Inrush Current A rms/p-p 32.1 / 94.83
Output fault current duration A / ms 50 / 2,000
Protected Loads output overcurrent protection A 50
Full Power operating ambient temperature range4 °F (°C) -4 (-20) +122 (+50)
Utility interconnection voltage and frequency trip limits and trip times
See Voltage and Frequency Trip Thresholds
for more information.
Trip voltage and frequency limits
Trip voltage accuracy
Trip time accuracy % 2% +/- 2 cycles
1 In Island Mode, continuous current output is restricted to 32 A unless backup power is routed through an external transfer switch.
2 Peak performance, values provided for 104º F (40º C)
3 Rating for one DC input. Four total.
4 Includes ambient temperature rising from inverter operation.
* In Island mode XVT114G03 produces only 2 phases 120 VAC L-N, 208 L-L which results in lower power than in grid-tied 3 phase mode. The
low value of the range is for full L-L loading while high value of the range is full L-N loading.
†Inverter limits its REbus current to adhere to its AC power rating. Total REbus current capability from multiple REbus sources may safely
exceed this value as the inverter safely limits the amount utilized.

6 Installation and Owner’s Manual for Generac PWRcell Inverter
General Information
Serial Number Location
Refer to Figure 2-2 to locate unit serial number (D).
Record the information from this tag in Table 1: PWRcell
Inverter Important Information on the inside front cover
of this manual.
Unit Dimensions
Figure 2-1. Unit Dimension
Component Locations
Figure 2-2. Component Locations
About PWRcell Inverters
The PWRcell Inverter connects to PV Link™ optimizers and PWRcell Batteries to form the PWRcell system for grid-
interactive solar-plus-storage. Upon the loss of grid power, PWRcell Inverters disconnect from the grid and provide AC
power to support protected loads when configured to do so. This capability is referred to as islanding. For more
information, see Island Mode in Section 6.
PWRcell Inverters use the REbus™ 380VDC nanogrid to connect to DC-coupled PWRcell devices. The REbus
nanogrid automates the flow of power to enable plug-and-play setup and operation of PWRcell equipment. For more
information about REbus, visit www.generac.com. In Figure 2-3 PWRcell Inverter (E) is directly connected to PV Link
optimizers (B) and PWRcell Battery (C) on DC (REbus) lines (D). To the right of the inverter are AC lines: 120/240 VAC
or 208 VAC for grid and home loads (G) and protected loads (H).
.
Figure 2-3. Generac PWRcell System Example
A24-3/4 in (628 mm)
B19-3/8 in (491 mm)
C8-3/8 in (214 mm)
B
A
C
009955
AControl Panel
BIntake Filter
CExhaust Vent
DSerial Number Tag
009654
A
B
C
D
ASolar Panels DREbus GLoads
BPV Link EPWRcell Inverter HProtected Loads
CPWRcell Battery FGrid
009893
A
C
D
E
FG
H
B
B
B
D