General Air Products RFP System User manual

Residential Fire Protection Pump System
version 1.0
03-2010
Installation, Operation and
Maintenance Manual
Econo
Installation Date:
Contractor Name and Person Installing:
For Emergency Service Call:

Table of Contents
Section 1 - Safety & Warnings
1.1 - Safety Guidelines
1.2 - Unpacking
1.3 - General Safety Information
1.4 - Optional Narrow Water Tank Safety Information
1.5 - Optional Narrow Water Tank Lid Safety Tie Down Instructions
Section 2 - System Description
Section 3 - Installation Instructions
3.1 - Initial Inspection
3.2 - Rigging & Moving
3.3 - Location & Installation
3.4 - Piping
3.5 - Wiring
3.6 - Start-Up & Maintenance
Section 4 - System Testing & Training
Section 5 - Start-Up Checklist
5.1 - RFP System Start-Up Checklist - Pump Only Units
5.2 - RFP System Start-Up Checklist - Pump & Tank Units
Section 6 - Filling the System
Section 7 - Water Inlet Connection Diagrams (for Optinal Tank Systems Only)
7.1 - For Systems Supplied with Optional Float Valve Installed
7.2 - For Systems Supplied with Optional Float Valve Shipped Loose
Section 8 - Process & Instrumentation Diagrams (P&ID)
8.1 - P&ID for Standard Econo RFP System
8.2 - P&ID for Standard Econo RFP System with Optional Equipment
Section 9 - Master Electrical and General Arrangement Drawings
9.1 - Master Electrical Drawing for Standard Econo RFP System
9.2 - General Arrangement Drawing for Standard Econo RFP System
Section 10 - Warranty Policy
IMPORTANT: ALL INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE.
Consult factory for the most up to date version of this manual - 1-800-345-8207.
- Please take the time to complete the forms on the back of this manual.
- Additional information can be found attached to the back of this manual.

Section 1 - Safety & Warnings
1.1 Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided COULD
result in death or serious injury.
Caution indicates a potentially hazardous situation which, if not avoided, MAY result
in minor or moderate injury.
Notice indicates important information, that if not followed may cause damage to
equipment.
1.2 Unpacking
After unpacking the unit, carefully inspect for any damage that may have occurred during transit, Make sure to tighten
fittings, bolts, etc., before putting unit into service.
Do not operate unit if damaged during shipping, handling or use.
1.3 General Safety Information
1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the
proper use of the equipment
2. Follow all local electrical and safety codes as well as National Electrical Codes (NEC), Occupational
Safety and Health Act (OSHA), and National Fire Protection Association (NFPA)
3. Only persons familiar with these rules of safe operation should be allowed to use the equipment.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the unit.
6. Do not stand on or use the unit as a handhold.
7. Periodic inspection and test of this equipment is required. Consult your installer and local codes to meet
all requirements.
8. Check all fasteners at frequent intervals for proper tightness.
DANGER
WARNING
CAUTION
NOTICE

Section 1 - Safety & Warnings
1.3 General Safety Information (Continued)
- Motors, Electrical Equipment and Controls can cause electrical arcs that will
ignite a flammable gas or vapor.
- Never operate or repair in or near a flammable gas or vapor.
- Never store flammable liquids or gases in the vicinity of the system.
- For up to date fire protection information please consult the National Fire
Protection Association at www.nfpa.org.
On systems with an optinal tank and inlet water piping supplied by General Air
Products, use a backup wrench when adjusting the water inlet piping on the tank.
There is a float and shutoff valve connected to the inlet piping. Moving the inlet
piping without the use of a backup wrench will turn the float and valve out of
position. This will cause possible overflow of the tank.
WARNING
NOTICE
WARNING
1.4 Optional Narrow Water Tank Safety Information
- Confined spaces must be considered hazardous. DO NOT enter tank at any time.
- Fill tank with water and hold for at least 5 hours PRIOR to use to identify leakage through unsecured fittings, shipping
damage or manufacturing defects. The manufacturer's warranty of this tank is void unless upon installation of the tank, the
tank is water pre-tested as a final test of suitability. Manufacturer is not responsible for loss of materials. See manufactur-
er's limited warranty.
- DO NOT use for vacuum or pressure applications. Tank must be properly vented.
- Continuous operating temperatures above 140°F (60°C) are NOT RECOMMENDED. Consult factory for operating
temperature above 100°F (38°C).
- Protect tanks from impact (especially sharp blows).
- Installation sites for tanks should be on a reinforced concrete pad. Soil sites for smaller tanks must be solid, stable and
compacted. All sites must be level, flat, free of rocks or other objects, and above known flood plains.
- Weight of strainers, valves, hose or pipe must not be carried by the tank outlets.
- User is responsible for determining compatibility of chemicals with tank and fitting materials. TESTING IS
RECOMMENDED. Tank should not be used for anything other than water.
- Use expansion joints or other flexible connection methods at all tank fittings to prevent damage from differential expan-
sion and contraction of piping and tank. The use of rigid piping or the failure to provide for the expansion of the tank will
void all warranties.
- Observe all local, state and federal codes.
- Rinse tanks well before installation.

Section 1 - Safety & Warnings
1.5 Optional Narrow Water Tank Lid Safety Tie Down Instructions
Tank Lid Narrow Water Tank
Safety Screw Safety Screw
1 - On Complete RFP Systems, remove narrow water tank lid to remove shipping tie down
string on float assembly.
2 - On Basic RFP Systems, remove tank lid to install float assembly.
3 - For safety reasons the tank lid is secured with safety screws. Before installation is
complete, re-install safety screws to tank lid, after the lid has been put back onto the
tank.
DANGER

Section 2 - System Description
This unit is a pump/tank or pump only package specifically designed for installation in residential/light commercial
installations.
This system is used on the sprinkler system to supplement, or provide, from the tank,
a sufficient volume of water to meet the system design limits (at the time of
installation). If Code changes are made, you should consult your installer to ensure
revisions are incorporated into your system as the code changes take effect.
The tank holds a given volume of water to be supplied to the sprinklers if they activate. The pump will turn on if the
pressure, sensed by the pressure switch, drops to the lower set point (consult QC sheet). As long as the water pressure
in the fire sprinkler system is above the lower set point the pump will not turn on.
The flow switch is designed to be tied into the alarm and control system. It
incorporates an adjustable retard (time delay) to avoid false alarms. The installing
technician should tie the flow switch into the system as required by the AHJ or the
system designer during initial installation.
This system was custom designed to meet given flow rates and set to activate at given pressures. Consult the
design limit sheet or pump curve to verify the design criteria. If the design limit sheet has not been completed,
contact your installer for the information.
NOTICE
NOTICE
Section 3 - Installation Instructions
3.1 Initial Inspection
When the equipment and accessories are received, they should be immediately inspected for shortages and damage. If
the equipment has been damaged in shipment or shortages are noticed, immediately notify the carrier and file a claim. If
hidden damage to the residential pump system is suspected, it is recommended that the system be filled with water as a
leak check prior to rigging and/or final placement.
3.2 Rigging & Moving
The exact method of handling and setting the residential pump system depends on the available equipment, the size of the
unit, its final location and other variables. It is the rigger's or mover's responsibility to determine the specific method of
safely handling each unit.
UNDER NO CIRCUMSTANCES SHOULD THE PIPING BE USED IN LIFTING OR
MOVING THE SYSTEMS.
3.3 Location & Installation
Residential pump systems must be mounted indoors unless specifically ordered for special locations
THE SYSTEM MUST BE INSTALLED LEVEL.
THE SYSTEM MUST BE KEPT ABOVE FREEZING (32º F) AT ALL TIMES.
CAUTION
CAUTION
CAUTION

Section 3 - Installation Instructions
3.4 Piping
All fluid piping practices should be in accordance with local codes. The systems are
constructed using non-ferrous piping. Whenever components made from different
material are piped in a system, use dielectric isolation of the material to help prevent
galvanic corrosion. All threaded pipe connections must be sealed.
Correct sizing of pipe is critical to assure proper operation. The fire protection contractor is responsible for calcula-
tion of the piping system attached to this system. Once all piping and accessory installation has been completed, the
system is ready to leak test. Charge the system with air (15 psig maximum) and check around each connection and joint
with water/soap solution (or visual check). If no leaks are found, vent the pressured air and fill the system with water.
Do not use the system pump to fill the fire system with the initial fill of water. Use the domestic water source to prime the
system and tank.
NOTICE
3.5 Wiring
The electrical installation should be in accordance with the National Electrical
Code and any local codes and regulations. Pumps may have inherent thermal
overload protection. Check nameplate voltage to be sure it is in agreement with
the power supplied. An approved disconnect switch must be installed for this
system (provided by others in the field). A ground lug is supplied inside the motor housing. All grounding and
bonding must follow local and NEC codes for all equipment and controls.
WARNING
3.6 Start-Up & Maintenance
On start-up, the pump should be checked for proper rotation in accordance with
the direction arrow decal located on the motor. Consult factory if rotation is not
correct.
The pump must be isolated using the ball valves prior to hydro testing. The motors are direct connected. Motors are
permanently lubricated for the life of the motor.
WARNING
Section 4 - System Testing & Training
Periodic testing of the system is required. For information on the testing schedule,
consult your installation company.
For Testing Requirements and Training Information, consult your installation company.
The test connection between the pump discharge and the top of the (optional) tank is
for testing the pump circulation. Never connect the discharge test connection to the
pump inlet. This will cause excessive heat and damage to the system.
NOTICE
WARNING

Section 5 - Start-Up Checklist
5.1 RFP System Start-Up Checklist - Pump Only Units
1.) System consists of pump, base and control box (optional).
2.) Check that the motor is securely fastened to the base.
3.) Connect sprinkler piping to customer connection on pump.
4.) Connect pump suction connection to water source
5.) Wire control power to pump assembly.
6.) Ensure correct voltage is applied. See product label for voltage of the system.
7.) Check the motor for proper rotation direction, correct as required.
8.) Test unit in accordance with local procedures.
9.) Verify the setting on the pressure switch is correct.
10.) Secure all valves.
11.) Post warning signs as required by local codes.
5.2 RFP System Start-Up Checklist - Pump & Tank Units
1.) System consists of pump, base, control box (optional) and tank (optional).
2.) Check that the motor is securely fastened to the base.
3.) Connect sprinkler piping to customer connection on pump/tank assembly.
4.) Wire control power to pump/tank assembly.
5.) Ensure correct voltage is applied. See product label for voltage of the system.
6.) Open the pump suction valve and system valve. Close the test/recirculation valve (optional).
7.) Fill the tank with water.
8.) Check the motor for proper rotation direction, correct as required.
9.) Test unit in accordance with local procedures.
10.) Verify the setting on the pressure switch is correct.
11.) Secure all valves.
12.) Post warning signs as required by local codes.

Section 6 - Filling the System
When first filling up the system, ensure that all of the air is bled out of the pump and piping. The pump is supplied with a
hex bolt on the housing (see below) that allows the pump casing to be vented. Loosen the hex bolt to allow air to escape.
Once the pump casing is filled with water, tighten the hex bolt.
Hex Bolt Stainless-Steel Pump
Section 7 - Water Inlet Connection Diagram (for Tank Systems only)
1/2" SWEAT UNION
7.1 For Systems Supplied with Optional Float Valve Installed
7.2 For Systems Supplied with Optional Float Valve Shipped Loose
Please note that on this system the fill valve and float assembly ship loose.
WARNING Disconnect union prior to sweating the connection to
prevent heat from damaging tank or inlet bulkhead
fitting.

Section 8 - Process & Instrumentation Diagrams (P&ID)
8.1 P&ID for Standard Econo RFP System