klimaoprema FDC25 Series User manual

Gradna 78A, 10430 Samobor, Croatia
[phone]
[email protected]
www.klimaoprema.com
Projektiranje, proizvodnja i održavanje opreme za klimatizaciju, ventilaciju i čiste prostore.
Design, production and service of Ventilation, Air-Conditioning and Cleanroom equipment.
Fire protection
FDC
Fire damper
Product manual
Version 2.2.8
Issue Date: 09.04.2021.

2
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
ATEX rated versions of fire dampers can be delivered with
Schischek 24 V / 230 V electric actuators that are rated for
installation in explosive atmosphere areas.
All fire dampers are tested according to the EN 1751 for
airtightness and retain class 2 leakage on the closed damper
blade and class C on the casing air leakage.
1. Galvanized steel casing
2. Fire resistant damper blade
3. Actuator
4. Intumescent joint
5. Connection flanges
6. Thermal fuse
1. Gypsum layers
2. Intumescent strip
3. Cold smoke seal
4. Contact layer
PRODUCT OVERVIEW
Fire dampers FDC are used for prevention of fire spread trough
the ventilation ducts and between fire sections. Fire dampers
consist of steel sheet casing, calcium silicate damper blade,
damper blade mechanism outside of the airflow and a manual,
electromagnetic or electric actuator.
Fire damper casing is made out of galvanized steel sheet. Variants
produced from stainless steel and powder coated steel are also
available. Calcium silicate blade is equipped with brass bearings
and seals made out of polyurethane and elastomer rubber.
Fire dampers FDC25 are produced up to size d315 and have 25
mm thick damper blade. Fire dampers FDC40 are produced in
sizes from d355 till d800 and have 40 mm thick damper blade.
FDC25 fire dampers are equipped with R25 manual mechanism
and FDC40 fire dampers are equipped with R40 manual
mechanism.
Manual spring return mechanism is equipped with thermal fuse
that is triggered automatically when the temperature inside the
duct reaches 72 °C. It can also be activated manually by the
push of the button on the mechanism. Additional equipment for
manual mechanism include end contact switches for damper
position signalling. Electromagnetic actuators feature spring
return mechanism with electromagnet for remote activation.
Additional equipment for electromagnetic mechanism include
end contact switches for damper position signalling. Rearming
of the electromagnetic actuator is manual.
Fire dampers with electric actuators are equipped with Belimo
actuator drives in 24 V or 230 V versions. Activation of fire
dampers equipped with electric drives can be via 72 °C or
95 °C thermal fuse or remotely via control signal. Rearming of
the electric fire damper can also be done remotely via control
signal. All electric actuators are equipped with end switches
for position signalling.
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1
3
4
5
123
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6
PRODUCT OVERVIEW

3
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
TESTS AND
CERTIFICATES
All our dampers are submitted to a number of tests by official
test institutes. Reports of these tests form the basis for the
approvals of our dampers. Klimaoprema fire dampers are also
suitable for installation in buildings with high hygienic de-
mands such as hospitals, clinics and pharmaceutical areas.
To confirm this, out products are tested by an independent
Institute of Hygiene, based in Gelsenkirchen, Ruhr, and comply
with directives and guidelines in VDI 6022.
FIRE RESISTANCE
CLASSIFICATION
FDC fire resistance is tested according to EN 1366-2 “Fire
resistance tests for service installations- Part 2: Fire dampers”.
Classification of the fire dampers is defined according to EN
13501-3 Fire classification of construction products and
building elements.
Installation in both, vertical and horizontal axis of rotation of the
dampers blade is acceptable (with the axis angle 0 - 360°).
Fire resistance of fire damper depends on classification of walls
or ceilings. It is allowed to install products to walls or ceilings
only according to products Declaration of Performance. Walls
or ceilings with greater fire resistance can also be used. Fire
damper should be installed according to the installation manual
which can be found within this document.
Please consult latest Declaration of Performance:
For more information about certificates, visit our website:
www.klimaoprema.com/fdc
E- Integrity
I- Insulation
120/90/60 - Classification time in minutes
S- Smoke leakage
ve - Damper installed in vertical compartment
ho - Damper installed in horizontal compartment
i↔o- Fire performance criteria are met on both sides
PRODUCT OVERVIEW
www.klimaoprema.com/fdc/dop
PRODUCT OVERVIEW

4
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
Pressure drop values are described with the “Zeta” values for
each size. The exact pressure drop in [Pa] is calculated using
the following formula:
Product label
1 - Casing air leakage classification
2 - Serial number
3 - Production date
4 - Type
5 - Dimension of the fire damper
6 - Mechanism type
7 - Nominal voltage
8 - Signalisation (end contacts)
9 - IP protection
10 - Free space
11 - Thermal fuse temperature
12 - Number of the European standard and
year of its publication
13 - Declaration of performance
14 - Classification according to EN 13501-3
15 - Barcode
16 - CE mark
TECHNICAL DATA
Fire damper casing is manufactured from galvanized
steel sheet, but on demand can be produced out of:
• Galvanized steel and powder coated
• Stainless steel (AISI 304/316)
• Stainless steel (AISI 304/316) and powder
coated
Fire damper for areas with potentially explosive
atmospheres are also available
2
3
4
5
6
1
7
15
11
9
10
12
13
14
Nominal sizes FDC 100 - 800 mm
Casing length 380 mm
Temperature range -20 °C ... 50 °C
Release temperature 72 °C (standard) or 95 °C
(optional with electric actuator)
Volume flow rate range up to 21700 m³/h
Differential pressure range up to 1000 Pa
Casing air leakage Class C, EN 1751
Closed blade air leakage Class 2, EN 1751
Upstream velocity < 12 m/s
EC conformity EN 13501-3, EN 1366-2, EN
15650, EN 1751,
CPR no.305/2011
Declaration of
performance
DoP 711/2020_12_EN
FDC25 d100 d125 d160 d200 d250 d315
ζ1,759 0,852 0,545 0,445 0,340 0,293
FDC40 d355 d400 d450 d500 d560 d630 d710 d800
ζ0,428 0,389 0,344 0,325 0,312 0,232 0,206 0,179
Δp [Pa]= ζ * v² * 0,6
Product specifications Pressure drop tables
where ζis Zeta value from the tables below, v is airflow veloc-
ity in [m/s]
Diameter
[mm]
Cross section
[dm²]
Net area
[dm²]
FDC25
100 0,74 0,50
125 1,17 0,87
160 1,93 1,55
200 3,05 2,56
250 4,79 4,18
315 7,64 6,87
FDC40
355 9,73 8,33
400 12,37 10,79
450 15,69 13,91
500 19,39 17,41
630 30,86 28,36
710 39,24 36,42
800 49,86 46,68
Dimensional range
CLASS C EN1751
SERIAL NUMBER: 28502800400001
PRODUCTION DATE: 01.01.2020
TYPE: FDC40-d500-M24-S
DIMENSION: d500
ACT. MECHANISM: M24
NOMINAL VOLTAGE: AC/DC 24V
SIGNALISATION: Yes
LOCATION:
IP PROTECTION: IP54
FRE SPACE (dm2):
THERMAL FUSE: 72˚C
1812
17
1812-CPR-1161
PRODUCT MUST BE INSTALLED BY INSTRUCTIONS SUPPLIED BY THE MANUFACTURER
28502800400001
8
16
PRODUCT OVERVIEW
FREE SPACE (dm2):

5
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
MODELS
Casings
Actuators
R (R-S)
Manual operating mechanism, optionally with end switches (R-S). In case
of fire, the fire damper closes automatically. Damper closing can be initiated
either by thermal fuse melting, or by manual activation on the operating
mechanism. Upon closure, damper blade is locked in closed position and
can only be opened manually. Thermal fuse melting point is 72 °C.
EMS-S
Electromagnetic operating mechanism, comes with end switches as
standard. In case of fire, the fire damper closes automatically. Damper
closing can be initiated either by thermal fuse melting or remotely by
triggering the electromagnet. Electromagnet is constantly under power and
activates closing of the damper blade in case the power cuts out. Upon
closure, damper blade is locked in closed position and can only be opened
manually. Thermal fuse melting point is 72 °C.
M230-S
Belimo 230 V electro motor operating mechanism, comes with integrated
end switches. In case of fire, the fire damper closes automatically.
Damper closing can be initiated either by thermoelectric release device or
remotely by triggering the electro motor. Upon closure, damper blade is
locked in closed position and can be opened by sending a signal to electro
motor. Standard thermoelectric release point is 72 °C, optional 95 °C.
M24-S
Belimo 24 V electro motor operating mechanism, comes with integrated
end switches. In case of fire, the fire damper closes automatically.
Damper closing can be initiated either by thermoelectric release device
or remotely by triggering the electro motor. Upon closure, damper blade
is locked in closed position and can be opened by sending a signal to
electro motor. Standard thermoelectric release point is 72 °C,
optional 95 °C.
M24-S-ST
Belimo 24 V electro motor operating mechanism, comes with integrated
end switches. In case of fire, the fire damper closes automatically.
Damper closing can be initiated either by thermoelectric release device
or remotely by triggering the electro motor. Upon closure, damper blade
is locked in closed position and can be opened by sending a signal to
electro motor. Standard thermoelectric release point is 72 °C,
optional 95 °C. Actuator is additionally equipped with connection plug for
easy connection with power supply and communication modules.
EX
ATEX rated fire dampers are equipped with Schischek ExMax actuators,
Exbox-TT thermal switches and ExBox plenum boxes.
Optional casing can be produced in AISI316L stainless steel.
Ordering key
FDC25
Cylindrical fire damper with 25 mm damper blade and
fire classification up to EI120S. Sizes range from d100
till d315.
FDC40
Cylindrical fire damper with 40 mm damper blade and
fire classification up to EI120S. Sizes range from d355
till d800.
FDC25 - APP
Cylindrical fire damper with integrated Applique
installation frame with 25 mm damper blade and fire
classification up to EI90S.
Sizes range from d100 till d315.
FDC25 - MF1/MF2
Cylindrical fire damper with integrated MF1 installation
frame with 25 mm damper blade and fire classification
up to EI60S. Sizes range from d100 till d315.
FDC40 - MF2
Fire damper with integrated MF2 installation frame
with 40 mm damper blade and fire classification up to
EI90S. Sizes range from d355 till d800.
(1) Damper type (2) Dimension (3) Mechanism type (4) Mounted accessories
FDC25 - d250 - M230-S - IH
(1)
(2)
FDC25 - d100 to d315
FDC40 - d355 to d800
FDC25-APP - d100 to d315
FDC25-MF1 - d100 to d315
FDC25-MF2 - d100 to d315
FDC40-MF2 - d355 to d800
Damper diameter
d100 till d800
(3)
(4)
R- manual drive
R-S - manual drive with limit switches
M230-S - electric actuator AC/DC 230 V
M24-S - electric actuator AC/DC 24 V
M24-S-ST - electric actuator AC/DC 24 V with
connection plug
EMS-S - electromagnetic drive
EX - ATEX rated Schischek 230/24 V electric actuator
IH - inspection hatch
PRODUCT OVERVIEW

6
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
FDC25-R FDC40-R
Ød [mm] 100 125 160 200 250 315 355 400 450 500 630 710 800
Weight [kg] 3,8 4,2 4,7 5,4 6,3 7,7 11,9 13,5 15,4 17,5 23,6 27,7 33,7
FDC25/ FDC40 - R
(manual mechanism)
• Automatic closure when the temperature
in the duct exceeds 72 °C
• Manual rearming with handle
• Manual unlocking possible for periodical test
of fire damper
• Optional with end position switches (-R-S)
• FDC25 fire dampers are equipped with R25
manual mechanism
• FDC40 fire dampers are equipped with R40
manual mechanism
FDC25-R25 (up to d315) FDC40-R40 (d355 up to d800)
DIMENSIONS
Length of damper blade outside of casing
(Y dimension on front side)
Y=(Ød/2)-110 [mm]
*If the damper is larger than Ø540, use formula
(X dimension on back side)
X=(Ød/2)-270 [mm]
Product A [mm] C [mm] D [mm] E [mm]
FDC 25 55 150 105 150
FDC 40 55 200 105 200
380
220
Ød
D
C A Y
Ød/2+12 Ød/2+22
D
E
380
Ød
C A
Y
Ød/2+12 Ød/2+22
105
150
D
E

7
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
FDC25/ FDC40 - EMS
(solenoid actuator)
• Electromagnetic actuator with integrated limit
switches and thermal fuse release mechanism
(72 °C)
• Manual rearming with handle
• Remote closing with electromagnetic actuator
• Manual closing possible
• EMS - solenoid actuator is constantly under power.
Actuating mechanism is tripped when the power is
interrupted, or thermal fuse is melted.
FDC25-EMS FDC40-EMS
Ød [mm] 100 125 160 200 250 315 355 400 450 500 630 710 800
Weight [kg] 5,3 5,7 6,2 6,9 7,8 9,2 12,2 13,8 15,7 17,8 23,9 28 34
DIMENSIONS
380
220
Ød
D
C A Y
Ød/2+12 Ød/2+22
D
E
105
200 55
200
105
Length of damper blade outside of casing
(Y dimension on front side)
Y=(Ød/2)-110 [mm]
*If the damper is larger than Ø540, use formula
(X dimension on back side)
X=(Ød/2)-270 [mm]

8
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
FDC25/FDC40 - M
(electric actuator)
• Thermoelectric release device (72 °C) with
electric actuator and return spring
• Integrated end switches
• Fully automatic operation
• Optional 95 °C thermoelectric release device for
warm air installations
FDC25-M FDC40-M
Ød [mm] 100 125 160 200 250 315 355 400 450 500 630 710 800
Weight [kg] 4,5 4,9 5,4 6,1 7 8,4 11,7 13,3 15,2 17,3 23,4 29,1 35,1
Actuator type BFL BFL BFL BFL BFL BFL BFN BFN BFN BFN BFN BF BF
Product A [mm] C [mm] D [mm] E [mm]
BFL (M) 25 200 90 120
BFN (M) 25 225 100 120
BF (M)* 50 250 100 120
DIMENSIONS
380
n
Y
A
C
D
n/2+12 n/2+22
E
C
A
380
Ød
C A
D
Y
Ød /2+12
E
CA
Ød /2+12
Length of damper blade outside of casing
(Y dimension on front side)
Y=(Ød/2)-110 [mm]
*If the damper is larger than Ø540, use formula
(X dimension on back side)
X=(Ød/2)-270 [mm]

9
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
FDC25 - APP
Applique installation
frame
• Applique kit is an installation subframe for quick
and easy installation in rigid and flexible walls
• Made out of calcium silicate boards
• Quick wall mounting with screws
• Factory assembled to the fire damper
FDC25-APP-R FDC25-APP-EMS FDC25-APP-M
Ød [mm] 100 125 160 200 250 315 100 125 160 200 250 315 100 125 160 200 250 315
Weight [kg] 6,2 6,7 7,8 8,5 10,1 12,3 7,7 8,2 9,3 10 11,6 13,8 6,9 7,4 8,5 9,2 10,8 13
( n/2)+80 ( n/2)+94
380
100
45
n
n+ A
( n/2)+80 ( n/2)+94
380
100
45
n
n+ A
Ød
380
100 45
Ød +A
(Ød/2)+80 (Ød/2)+94
( n/2)+80 ( n/2)+124
380
100
45
n
n+ A
( n/2)+80 ( n/2)+124
380
100
45
n
n+ A
Ød
100 45
Ød +A
(Ød/2)+80 (Ød/2)+124
380
DIMENSIONS
FDC25-APP-EMS
FDC25-APP-R FDC25-APP-M
Damper diameter
Ød[mm]
Applique frame diameter
Ød + A [mm]
100 Ød +105 mm
125 - 160 Ød + 95 mm
200 - 315 Ød + 80 mm
45
145
380
n+160
n+ A
380
Ød +A
Ød+160
100 45
Ød

10
PRODUCT OVERVIEW
DIMENSIONS
INSTALLATIONS
ACTUATORS
COMMUNICATIONS MODULES
ACCESSORIES
REPLACEMENTS
MAINTENANCE AND OPERATION
FIRE DAMPER - FDC
FDC25
MF1 installation
frame
• MF1 is an installation frame for quick and easy
installation in rigid and flexible walls
• Made out of calcium silicate boards
• Quick wall mounting with screws
• Factory assembled to the fire damper
FDC25-MF1-MFDC25-MF1-EMS
FDC25-MF1-R FDC25-MF1-EMS FDC25-MF1-M
Ød [mm] 100 125 160 200 250 315 100 125 160 200 250 315 100 125 160 200 250 315
Weight [kg] 6,6 7,4 8,7 10,3 12,5 15,5 8,1 8,9 10,2 11,8 14 17 7,3 8,1 9,4 11 13,2 16,2
FDC25-MF1-R
62 82
Dn
380
Dn+118
Dn+118
36
36
62 82
Dn
380
Dn+118
Dn+118
36
36 62 82
Dn
380
Dn+118
Dn+118
36
36
Ød
380
82 62
36
Ød +118
Ød +118
36
Ød
82 62 36
380 Ød +118
DIMENSIONS
62 82
Dn
380
Dn+118
36
62 82
380
Dn+118
Dn+118
36
36
Ød
380
82 62
Ød +118
36
36
Ød +118
62 82
Dn
380
Dn+118
Dn+118
36
36
Ød +118
36
Ød +118
R40
R40
R40