GERA Mondial B05 User manual

Mondial Folder Operator Manual
U111174
Rev. May 2014
Mondial B05 Mondial B3
Mondial B4 Butterfl
y
Mondial B1 Mondial B2

September 2014 Gera Series Folder Operator Manual
Table of Contents
TABLE OF CONTENTS ................................................................................................ 1
SAFETY NOTES........................................................................................................2
WARNING – ELECTRICAL SAFETY INFORMATION.................................................. 2
OPERATIONAL SAFETY INFORMATION ...................................................................... 3
RADIO FREQUENCY EMISSIONS ................................................................................ 4
PRODUCT SAFETY CERTIFICATION ........................................................................... 4
REGULATORY INFORMATION .................................................................................... 4
ENVIRONMENTAL COMPLIANCE ............................................................................... 4
CONVENTION NOTES............................................................................................5
FOLDER CONFIGURATIONS................................................................................6
FOLDER PARTS ......................................................................................................... 7
REFERENCE INFORMATION...............................................................................8
FOLDED PRINT DIMENSIONS ..................................................................................... 8
ROTATION TABLE (OPTION ONLY FOR MONDIAL B3,B4).......................................... 8
MEDIA DEFINITIONS ................................................................................................. 8
SHORT EDGE AND LONG EDGE DEFINITIONS ............................................................ 9
TITLE BLOCK POSITION DEFINITIONS ....................................................................... 9
FOLDED PACKAGE OUTPUT ORIENTATION DEFINITIONS ........................................ 10
OUTPUT STYLE DEFINITIONS .................................................................................. 10
FOLDING STYLE DEFINITIONS................................................................................. 10
BUTTERFLY FOLD STYLE........................................................................................ 11
PARAMETERS TO INPUT TO THE SYSTEM................................................................. 12
BASIC MONDIAL FOLDER RULES ............................................................................ 12
Special Sizes......................................................................................................12
Title Block Face Delivery..................................................................................12
Long Print Folding............................................................................................ 12
REFERENCE SYMBOLS DEFINITIONS ....................................................................... 12
Acronyms and Abbreviations.............................................................................12
Document Sizes Reference Chart ...................................................................... 13
OPERATOR CONTROLS ......................................................................................14
MONDIAL CONTROL PANEL.................................................................................... 14
BUTTERFLY CONTROL PANEL................................................................................. 17
FOLDING PROGRAMS .........................................................................................18
BUTTERFLY FOLDING PROGRAMS........................................................................... 18
BUTTERFLY FOR XEROX 6604 6605 ..................................................................... 20
BUTTERFLY FOR XEROX 6705 .............................................................................. 20
OPERATOR MENU SUBSTRUCTURE................................................................21
OPERATOR MENU.................................................................................................22
OPERATOR PREFERENCE................................................................................. 22
OPERATOR ADJUSTMENT................................................................................22
PROGRAM PREFERENCE....................................................................................23
MONDIAL FOLDING PROGRAMS ..............................................................................24
CROSS PREFERENCE................................................................................................28
Option Preference..............................................................................................29
Roll Preference..................................................................................................29
Language Preference.........................................................................................29
OPERATOR MANUAL FEED .............................................................................30
Manual Feed (Mondial B3)...............................................................................30
Manual Feed (Mondial B05 and B1).................................................................31
Manual Feed (Butterfly)....................................................................................31
OPERATOR COUNTERS..................................................................................... 32
OPERATOR CALIBRATION............................................................................... 33
INFORMATION - PROCEDURES........................................................................34
FOLDER ACCEPTED ROLLS......................................................................................34
JOB RECOVERY PROCEDURE ................................................................................... 34
After a Paper Jam..............................................................................................34
After the End of the Media Roll.........................................................................34
ABORT JOB PROCEDURE .........................................................................................35
MANUAL EJECT PROCEDURE ..................................................................................35
Manual Eject for Mondial Folders....................................................................35
Manual Eject for Butterfly Folders....................................................................35
FOLD LENGTH VS. PAPER WEIGHT..........................................................................36
MANUAL FOLD PROCEDURE - BY PASS ( B3 OPTION).............................................36
MANUAL FOLD PROCEDURE (B4 OPTION) (ONLY 721 PRINTER) ............................37
B4 SPECIAL CONTENTS...........................................................................................37
COMPACT REAR TRAY USE.....................................................................................39
JAM CLEARANCE PROCEDURES.....................................................................40
MONDIAL MESSAGE DISPLAY ................................................................................. 40
INTRODUCTION TO JAM CLEARANCE PROCEDURES ................................................41
MONDIAL B2 FOLDER ACCESS ...............................................................................41
MONDIAL B3 B4 BRIDGE SAFETY LEVER...............................................................41
MONDIAL CLEARING BRIDGE JAMS .......................................................................42
Clearing Upper And Lower Pocket Jams..........................................................42
Clearing Upper Pocket Jams.............................................................................42
Clearing Lower Pocket Jams.............................................................................43
Clearing Fan Folder Jams ................................................................................43

September 2014 Gera Series Folder Operator Manual
Clearing Cross Folder Jams (B1, B2, B3) ........................................................44
Clearing Cross Folder Jams (B4) ..................................................................... 44
BUTTERFLY CLEARING FOLDER JAMS .................................................................... 46
Manual Clean Procedure.................................................................................. 46
Folder / Printer Access ..................................................................................... 46
Small Paper Strips Removal..............................................................................46
PROBLEM SOLVING.............................................................................................47
CLIENT TOOLS......................................................................................................49
HOW TO ORGANIZE THE JOBS ................................................................................. 49
FREEFLOW ACCXES................................................................................................ 49
BT PLOT ASSISTANCE V 3.9.2............................................................................51
WINDOWS DRIVER............................................................................................... 52
XEROX 6605 6279 6622 DRIVER .......................................................................... 52
XEROX 6705 DRIVER ............................................................................................. 53
FX DocuWide C842 For IJP2000.....................................................................55
PRINT ON IJP2000 BY CALDERA.......................................................................... 60
MONDIAL B4C STACKER WITH XEROX IJP2000................................................... 63
FOLDING USING THE SCANNER .............................................................................. 64
HOW TO DETERMINE DOCUMENT TITLE BLOCK LOCATION ................................... 65
HOW INTELLIGENT TITLE BLOCK ROTATION (ITBR) WORKS ................................ 66

September 2014 Mondial Folder Operator Manual 2
Safety Notes
Read these safety notes carefully before using this product to ensure
that you operate the equipment safely.
Your GERA product and recommended supplies have been designed
and tested to meet strict safety requirements. These include safety
agency approval, and compliance with established environmental
standards. Please read the following instructions carefully before
operating the product and refer to them as needed to ensure the
continued safe operation of your product.
The safety and environment testing and performance of this product
have been verified using GERA materials only.
WARNING: Any unauthorized alteration, which may include the
addition of new functions or connection of external
devices, may affect the product certification. Please
contact your Authorized Local Dealer for more
information.
Warning Markings
All warning instructions marked on or supplied with the product should
be followed.
WARNING
This WARNING alerts users to areas of the
product where there is the possibility of
personal injury
!
CAUTION This CAUTION alerts user that a wrong
operation could damage the Folder
NOTE This NOTE symbol alerts user to pay
attention in the operation described
Electrical Supply
This product shall be operated from the type of electrical supply
indicated on the product's data plate label. If you are not sure that your
electrical supply meets the requirements, please consult your local
power company for advice.
WARNING: This product must be connected to a protective grounded
circuit.
This product is supplied with a plug that has a protective grounding pin.
This plug will only fit into a grounded electrical outlet. This is a safety
feature. To avoid risk of electric shock, contact your electrician to
replace the electrical outlet if you are unable to insert the plug into it.
Never use a grounding adapter plug to connect the product to an
electrical outlet that lacks a grounded connection terminal.
Operator Accessible Areas
This equipment has been designed to restrict operator access to safe
areas only. Operator access to hazardous areas is restricted with covers
or guards, which would require a tool to remove. Never remove these
covers or guards.
WARNING – Electrical Safety Information
• Use only the power cord supplied with this equipment.
• Plug the power cord directly into a grounded electrical outlet. Do
not use an extension cord. If you do not know if an outlet is
grounded, consult a qualified electrician.
If this machine needs to be moved to a different location, contact a
Xerox-GERA service representative or your authorized local
representative or service support organization.

September 2014 Mondial Folder Operator Manual 3
• Improper connection of the equipment-grounding conductor can
result in electrical shock.
• Do not place this equipment where people might step or trip on the
power cord.
• Do not place objects on the power cord.
• Do not override or disable electrical or mechanical interlocks.
• Do not obstruct the ventilation openings.
• Never push objects of any kind into slots or openings on this
equipment.
• If any of the following conditions occur, switch off the power to the
machine immediately and disconnect the power cord from the
electrical outlet. Call an authorized local service representative to
correct the problem.
− The equipment emits an unusual noise or odour.
− The power cord is damaged or frayed.
− A wall panel circuit breaker, fuse, or other safety device has
been tripped.
− Liquid is spilled into the folder.
− The equipment is exposed to water.
− Any part of the equipment is damaged.
Disconnect Device
The power cable is the disconnect device for this equipment. It is
attached to the back of the machine as a plug-in device. To remove all
electrical power from the equipment, disconnect the power cable from
the electrical outlet.
Operational Safety Information
To ensure the continued safe operation of your GERA equipment,
follow these safety guidelines at all times.
Do these:
• Always connect equipment to a correctly grounded power outlet. If
in doubt, have the outlet checked by a qualified electrician.
• This equipment must be connected to a protective grounded circuit.
This equipment is supplied with a plug that has a protective
grounding pin. This plug will only fit into a grounded electrical
outlet. This is a safety feature. To avoid risk of electric shock,
contact your electrician to replace the electrical outlet if you are
unable to insert the plug into it. Never use a plug that lacks a
grounded connection terminal to connect the product to an electrical
outlet.
• Always follow all warnings and instructions that are marked on or
supplied with the equipment.
• Always exercise care when moving or relocating equipment. Please
contact your local Xerox Service Department or your local support
organization to arrange relocation of the product to a location
outside your building.
• Always locate the equipment in an area that has adequate ventilation
and room for servicing. See the Install guide for minimum
dimensions.
• Always use materials and supplies specifically designed for your
GERA equipment. Use of unsuitable materials may result in poor
performance.
• Always unplug this equipment from the electrical outlet before
cleaning.
Do not Do these:
• Never use a plug that lacks a grounded connection terminal to
connect the product to an electrical outlet.
• Never attempt any maintenance function that is not specifically
described in this documentation.

September 2014 Mondial Folder Operator Manual 4
• This equipment should not be placed in a built-in installation unless
proper ventilation is provided. Please contact your Authorized Local
Dealer for further information.
• Never remove covers or guards that are fastened with screws. There
are no operator serviceable areas within these covers.
• Never locate the equipment near a radiator or any other heat source.
• Never push objects of any kind into the ventilation openings.
• Never override or “cheat” any of the electrical or mechanical
interlock devices.
• Never operate the equipment if you notice unusual noises or odors.
Disconnect the power cord from the electrical outlet and contact
your local Xerox Service Representative or Service Provider
immediately.
Radio Frequency Emissions
This equipment has been tested and found to comply with the limits for
a class A digital device, pursuant to Part 15 of the FCC Rules and EN
55022 standard for EMC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his own expense.
Changes and modifications to this equipment not specifically approved
by GERA void the user’s authority to operate this equipment.
Product Safety Certification
This product is certified by the following Agency using the Safety
standards listed.
Agency Standard
UL UL60950-1, 1st Edition (2006)
DEMKO IEC 60950-1, 1st Edition (2001)
This product was manufactured under a registered ISO 9001 Quality
system.
Regulatory Information
The CE mark applied to this product symbolizes GERA’s declaration of
conformity with the applicable Directives of the European Union.
A full declaration of conformity, defining the relevant directives and
referenced standards, can be obtained from your Authorized Local
Dealer.
Environmental Compliance
Directive WEEE 2002/96/CEE
This symbol means the need to dispose the product
according to the law in force in the own country.
Before dispose the GERA product, mind that it
contains lead and other materials that could require
specific procedures for the disposing. The lead
quantity is fully compliant with the international in
force when the product was put on the market

September 2014 Mondial Folder Operator Manual 5
NOTE: Following contents are generally related to all
Mondial folder configurations. the figures are for
illustration purposes only and may not depict the specific
model you are installing.
Convention Notes
This manual uses two positional conventions for illustration purposes.
The first is paper path orientation, that is left and right direction is as
the paper moves from the printer through the folder. The second is the
operator viewing position and is a normal left right orientation. See
Figure 3.
Folding Style Comprehension
All folds are from left to right. For example, Figure 1 shows a folded
print with the title block on the trailing edge (position T2) and Figure 2
shows the title block on the leading edge (position T1). In both
illustrations folding is from left to right irrespective of the title block
location.
FIGURE 1 FIGURE 2
Display Comprehension
The Mondial technical documentation references the folder sides first
and secondly, the direction of paper flow from the printer exit to the
folded output print conveyor.
In this documentation and only in this manual the operator message
display is inverted for readability (see figure 3).
RIGHT
LEFT
RIGHT LEFT
RIGHT
LEFT
Generic Mondial Documentation THIS DOCUMENTATION
Figure 3 Documentation Convention

September 2014 Mondial Folder Operator Manual 6
Folder Configurations
“Mondial B05”
This model is the easier Mondial
folder version; it is stand-alone
provided only with fan folder; the
cross folding is performed by
inserting again the fan folded
copy perpendicularly than the
previous feed.
“Mondial B1”
This model is a stand-alone
folder that provides both fan and
cross folding in a single pass with
a fixed input table to facilitate
manual print feeding.
“Mondial B2”
This model is designed to be
combined with 6279 XEROX
printer and contains a short
transition baffle between the
printer and folder, fan folder and
cross-folder sections, and on-line
communications with the system
controller.
U11 1 17 4
“Mondial B3”
This model is designed to be
combined with 6279 XEROX
includes a bridge section with
rotation to match the printer and
folder speeds, fan folder and cross-
folder sections, a horizontal output
tray and an on-line communications
with the system controller.
“Mondial B4”
This is the faster Mondial designed
to be combined with 721 XEROX
printer (version with vertical output
tray) or 6222 XEROX printer
(version with large horizontal output
tray) and has a high volume cross
folder section. Unattended Operation
is provided by unfolded prints
passed through the fan folder and
stacked in the output tray. Alternate
non-foldable media is deposited on
the bridge.
“Butterfly”
This model is designed to be
combined with 6204,6605 and 6705
XEROX printer and contains, a short
transition baffle between the printer
and folder. It is provided with fan
folder and cross-folder sections, and
on-line communications with the
system controller.

September 2014 Mondial Folder Operator Manual 7
Folder Parts
°Parti delle piegatrici
°Pièce de la Plieuse
°Falterabschnitte
°Porciones de la
Plegadora
G
-Bridge Cover
-Copertura Bridge
-Couvercle du Table
-
-
P
-Mobile Flap
-Tegolo Mobile
-Volet Meuble
-
-
A
- Cross Folder Cover
-Copertura Trasversale
-Coffre de 2ème Plieuse
-
-
H
-Entry Flap
-Tegolo entrata
-Volet d’Entrèe
-
-
R
-Table
-Tavolo
-Table
-
-
B
-Control Panel
-Pannello di Controllo
-Controlle de Commande
-
-
I
-Serial Connector
-Connettore Seriale
-Connecteur Série
-
-
S
-Unattended Drive
-Unattended Drive
-Unattended Drive
-
-
C
-Left Cover
-Copertura Sinistra
-Coffre Gauche
-
-
L
-Power Input
-Presa
-Prise
-
-
T
-Vertical Output Tray
-Cassetto Verticale
-Bassin
-
-
D
-Main Swich
-Interruttore Generale
-Interrupteur Principale
-
-
M
-Right Cover
-Porta Destra
-Porte Droite
-
-
V
- Horizontal Output
Tray
- Cassetto orizzontale
- Bassin
-
E
-Reset Button
-Tasto di Azzeramento
-Boutton de Remise a Zero
-
-
N
- Rear Fanfold Tray
-Raccoglitore Post.
-Classeur Postèrieur
-
-
F
-Output Print Conveyor
-Cassetto Orizzontale
-Tapis Roulant
-
-
O
-Upper Door
-Porta Superiore
-Porte Supérieur
-
-
S
T
A
B
C
D
E
F
G
HI
L
M
N
O
B
R
P
“B1” CONFIGURATION
“B3” CONFIGURATION
“B2” CONFIGURATION
BUTTERFLY
“B4” CONFIGURATION
V

September 2014 Mondial Folder Operator Manual 8
Reference Information
To help you understand the Folder, some of the commonly used terms
and concepts are explained below.
Folded Print Dimensions
(a) Fan Fold
This is the first fold.
(b) Cross Fold
This is the second fold and is at a
right angle to the first fold.
(c) Coverage or Last Panel
(m) Margin
Area used for punching and/or
binding prints to facilitate storage.
(p) Panel
Total width (a+m)
Rotation Table (option only for Mondial B3,B4)
The Rotation Table increases the printer capability in that A1 ISO / D
ANSI-Arch Short Edge and A2 ISO- / C ANSI-Arch Long Edge can be
printed from the same media roll (22”-594mm-24”).
When this optional bridge rotation feature is installed, the print
orientation can be physically turned or rotated 90 degrees in the
clockwise direction. This is performed automatically to facilitate
folding specific output package styles.
The Rotation Table enables the Printer to effectively have an extra
virtual media roll. The Rotation Table allows printing of A2/C Long
edge from the A1/D media roll to be rotated and folded correctly.
The dimensions below are intended for
the size as it exits the printer before the
rotation. (Illustrated at the right)
X dimension:
• Only media rolls 22”-594mm-24”-
Y dimension
Title Block Position. 3:
• From 400 to 465 mm A2 ISO, 432±5mm C ANSI, 457±5mm C
Arch
Media Definitions
The folder was designed to operate with bond paper (ordinary), 18-
22lbs (75-100gsm). Paper not meeting this specification will result in
poor folding performance and an increased occurrence of jams.
All non-Bond (ordinary paper) Media delivered by the printer will not
be folded but will be automatically bypassed. Mylar or Polyester Film
should not be allowed to enter the folder. This will cause a jam and may
result in equipment damage.
The number and placement of folds is based on the type of fold selected
and the paper size. Refer to the Folding Style Reference Charts for
details on how the folds will look.
NOTE: Optimum folder performance is realized with
normal line drawing prints. Continued use of high toner
concentration and solid areas cause internal contamination
and will result in lower reliability and performance.
Feeding direction
X
Y
ab
m
p
C

September 2014 Mondial Folder Operator Manual 9
Short Edge and Long Edge Definitions
The prints exit from the printer in two orientations:
SHORT EDGE LONG EDGE
The prints enter the Bridge Transport and then into the Fan Folder in
the same orientation.
With the optional Bridge Rotation the C/A2 size prints that exit the
printer Long Edge, are rotated by the Bridge Transport and enter into
the Fan Folder with the Short Edge leading.
For the above reason it is important to understand the distinction
between the print’s orientation as it exits from the printer and when it
enters into Fan Folder.
The word “Leading”
is used when
referring to prints as
they exit from the
printer.
SEL
(Short Edge Leading)
LEL
(Long Edge Leading)
The word “Feeding”
is used when
referring to prints as
they enter the fan
folder.
SEF
(Short Edge Feeding)
LEF
(Long Edge Feeding)
111128
Title Block Position Definitions
The Title Block can be located in four different corners of the print as
shown in the illustration below.
The Title Block position number is always relative to the feeding
direction indicated by the arrow.
The two symbols “A” and “B” will be used throughout this manual to
indicate where the Title Block is and when it is necessary to locate the
Title Block to obtain the correct folding operation.
This will help to understand the operation of the Folder.
The symbol (A) is used when prints require fan folding and the symbol
(B) when prints require cross folding.
Figure 4 Title Block Location

September 2014 Mondial Folder Operator Manual 10
Folded Package Output Orientation Definitions
Depending on the Title Block Location the folder will fold with two
different Folded Package Output Orientations.
All prints entering the Folder with the Title block in
position 2 with 2 cross folds will be delivered in the
Flat Basket with the title page “Face Down” as in
illustration on right side
All prints entering the folder with the Title block in
position 2 with no cross folds, one cross fold or C
cross fold will be delivered in the Flat Basket with the
title page “Face Up”as in illustration on right side.
Output Style Definitions
The folder folds all prints into an A/A4 size
where the Title block appears aligned to the
shortest edge of the folded package (1) or
aligned to the longest edge of the folded
package (2)
The print that exits as shown in illustration
(1) is called “Portrait Style” where a<b
The print that exits as shown in illustration
(2) is called “Landscape Style” where a>b
Folding Style Definitions
Generally, the Mondial Folder provides three fold styles and are
defined by their appearance, illustrated below:
Fan Folding Style Definition
With Internal Compensation W/O Internal Compensation
Full front and full
back with
compensation pre-
fold (Trail Edge
Title)
Without the
necessity of
compensation
pre-fold (Lead
Edge Title)
Cross Folding Style Definitions
Z Fold back from the top
The cover page is as wide as the folding depth
C Fold
The last cross fold panel is folded internally
M Fold
Performed only by Mondial Folder B4 automatically
(not programmable from operator)
b
a
1
b
a
2

September 2014 Mondial Folder Operator Manual 11
Butterfly Fold Style
Paper Roll
30” / 34” / 36”
841 mm
22” / 24”
594 mm
17” / 18”
420 mm
11” / 12”
297 mm
Copy printed short
edge and folded
portrait
A0/E A1/D A2/C A3/B
Copy printed Long Edge
and folded landscape or
bypassed only with fold
program 210x297 DINC
A1/D
Landscape
A2/C
Landscape
A3/B
Bypassed through the Fan
Folder rear tray
A4/A
Bypassed through the Fan
Folder rear tray

September 2014 Mondial Folder Operator Manual 12
Parameters to Input to the System
The printing system controller should be directed to deliver the print
oriented with the title block position according to the Basic Mondial
Folder Rules to insure that the selected fold style is correctly folded.
Refer to Title Block Position Definitions
To input this data into the system follow the procedure outlined in
“How to Determine Document Title Block Corner”.
Basic Mondial Folder Rules
- B05,B1,B2,B3,B4: Title Block position 2
General
Preferred document
input orientation is
Short Edge -Butterfly: Title Block position 4
Exceptions
 ALL versions: A4/A are fed into the folder LEF with any Title
Block location (Title Block 4 if Butterfly with 6705 printer)
 B2,B3,B4: C/D Ansi folded with Program 8½ Landscape and
C/D Arch folded with Program 9 Landscape are fed into the
folder LEF Title Block 3 while is not accepted SEF.
 BUTTERFLY:A2/C, A1/D with Programs 210, 8½ and 9 are
fed LEF with Title Block 1 (Title Block 3 if Butterfly with
6705 printer) or SEF with Title Block 4
 B2,B3,B4, BUTTERFLY: A2 Afnor folded with Program
AFNOR are fed into the folder LEF with Title Block 3
 B2,B3,B4, BUTTERFLY: A0 Afnor folded with Program
AFNOR are fed into the folder SEF with Title Block 1
 B2,B3,B4, BUTTERFLY (excluded 6705 version): A2, A1, A0
folded with Program INVERSE DIN are fed into the folder
SEF with Title Block 3
For ISO, ANSI, and Arch. documents fed into the folder the title block
must be visible on corner 2 (4 if Butterfly with 6705 printer), A0 Inverse DIN
and A0,A1 AFNOR documents the title block must be visible on corner 1
(B3, B2, Butterfly)or 3 (B4, Butterfly with 6705).
Special Sizes
The Mondial Series Folder processes nearly all sizes with all folding
styles. However, some folding styles require, for a better result, a
specific size as described below.
The A0/E AFNOR folded 8½ and 9 Landscape can be used with
AFNOR and ISO documents. See Document Sizes Reference Chart
To obtain a perfect AFNOR or landscape that can be folded
precisely 4 times folded print use only sizes with perfect
dimensions (±2mm).
Title Block Face Delivery
The title block face delivery is dependant upon the selected folding
program. See Folded Package Output Orientation Definitions.
Long Print Folding
Long prints can be folded up to 6 meters/ 20 feet in accordance with the
chart on page 30. This chart defines the number of panels vs. paper
weight that can be folded. These prints will be fan folded up to these
limits with the remaining delivered unfolded to be completed by hand.
Note, any prints that are submitted over the maximum limit above will
be delivered unfolded.
Reference Symbols Definitions
Acronyms and Abbreviations
Acronyms and Abbreviations are used throughout this documentation
to denote common terminology.
ACT FREEFLOW ACCXES (XEROX CORP TRADEMARK)
WEB PMT WEB PRINTER MANAGER TOOL (XEROX CORP TRADEMARK)
DIN Deutsch International Norm
AFNOR ASSOCIATION FRANÇAISE DE NORMALISATION
(FRENCH NORMALIZATION ASSOCIATION)
ANSI American National Standards Institute
ARCH Architectural
FX FUJIXEROX (XEROX CORP TRADEMARK)

September 2014 Mondial Folder Operator Manual 13
Document Sizes Reference Chart
ANSI Architectural
ISO
(Landscape)
Ericsson Inverse Din
AFNOR
(ISO Portrait)
E - 44x34inches E - 48x36inches A0 - 1189x841mm A0 - 1189x841mm
841\900\914
1189 - ∞
D - 34x22inches
D - 36x24inches A1 - 841x594mm
A1 - 841x594mm
594\610
841 - ∞
C - 22x17inches C - 24x18inches A2 - 594x420mm A2 - 594x420mm
420
A2 – 594 - ∞
B - 17x11inches
B - 18x12inches A3 - 420x297mm A3 - 420x297mm A3 - 420x297mm
A - 11x8.5inches A - 12x9inches A4 - 210x297mm
A4 - 297x210mm A4 - 210x297mm
A0 - 841x1189mm
A1 – 594x841mm
A2 - 420x594mm
A3 – 297x420mm
JIS format A2 – 1 (440 x 625 mm) A1 – 1 (625 X 880 MM) A1 – 2 (620 x 871 mm) A2 – 2 (435 x 620 mm)

September 2014 Mondial Folder Operator Manual 14
Operator Controls
The following explains the manual selection of features/functions of the
Folder using the controls available to the operator.
Mondial Control Panel
The Folder’s Control Panel is used by the Operator to communicate with the
folder. It has an alphanumeric display that simplifies operator input.
This control panel, located on the left front side of the folder, consists of an
alphanumeric display and three different buttons.
Reset Button (on the Folder body)
• Performs Reset if it is kept pressed for less than two
seconds.
• Performs Manual Feed if kept pressed for more than
two seconds.
Scroll Keys
These Keys are used to scroll through the Folding
Method, the Operator, and Service menus.
Both Scroll Keys pressed over menu options perform the
Manual Ejecting Procedure.
Enter Key
This key is used to enter the option selections and enter
the submenu selected.
U111061

September 2014 Mondial Folder Operator Manual 15
Figure 5 Mondial Display
Figure 6 Mondial Control Layout
Display
Reset Button
Main Switch

September 2014 Mondial Folder Operator Manual 16
At power on, the Folder Firmware release will be displayed for two seconds
as a message on the Operator Control Panel, “REV. X.XX”
When 2 - 3 seconds have expired, the control panel will show either the “last
folding method selected” as in Figure 7 or an alarm status or message as
described in the following charts.
Notice some of the messages are specific to the Mondial folder configuration
(B1, B2, B3 or B4).
Figure 7 Display in Idle Status
Cross Folder Status Messages
SENSOR [C6] LEFT POCKET
SENSOR [C7] RIGHT POCKET
SENSOR [C8] CROSS EXIT
SENSOR [C9] BASKET SENSOR (for B2 and B3)
SENSOR [PS7] BASKET SENSOR (for B4)
Covers Alarm Messages
Open Covers Messages
Bridge Mobile Cover SENSOR [CS] BRIDGE (for
B3)
SENSOR [C1A]BRIDGE (for
B4)
Cross Folder Left door SENSOR [C6] LEFT POCKET
Cross Folder Right Door SENSOR [C7] RIGHT POCKET
Upper Cover DOORS OPEN
Conveyor Door DOORS OPEN
Others Messages
If the Bridge is raised DOORS OPEN
During operation if a problem occurs in the folding process, an error
message will be displayed as illustrated below:
Alarms Error Messages Timeout
B1,B2,B3 Timeout B4
ENTRY ALARM CUT SIGNAL-CS CUT SIGNAL-CS
BRIDGE ALARM CS-C1C CS-C1C
ROTATION ALARM C1R-C2R C1R-C2R
FAN ENTRY ALARM C1C-C2C/C3CC1C-C2C/C3C
FAN EXIT ALARM C2C-C2U *C2C-C2U *
TRANSPORT ALARM C2-C6/C7 C2u -CEc
CROSS ALARM C6/C7-C8 CEu –C7
INNER GAP ERROR CEc –C7u
C2u –C1Cc
PUNCH ALARM C7u –C8c
*: C = Covered U= Uncovered
Bridge Status Messages
SENSOR [CS] BRIDGE
SENSOR [C1A] BRIDGE
SENSOR [C1R] BRIDGE
SENSOR [C2R] BRIDGE
SENSOR [C1B] BRIDGE
SENSOR [CU] BRIDGE (for B4)
Fan Folder Status Messages
SENSOR [C1C] FAN ENTRY
SENSOR [C4] FAN ENTRY
SENSOR [C5] FAN ENTRY
SENSOR [C2] UPPER POCKET
SENSOR [C3] LOWER POCKET
=C
=
m

September 2014 Mondial Folder Operator Manual 17
Butterfly Control Panel
The Control Panel of the folder Butterfly contains two keys and five bright
indicators.
The red light underlines an anomaly as a paper jam or the not idle, while the
four green indicators show the fold program correctly selected when the
folder is manual feed mode.
The fold programs brought on the label are different according to the market
destination unless in the Unified version.
Plus Version Base Version
Generic Version EU Market US Market EU Market US Market
If the red light is lit off the key functionality is to
allow the fold program selection for the manual
feed mode, each times the key is pressed change
the fold program
Choice
Key
If the red light is lit on the key functionality is to
allow the manual eject procedure that enable the
folder roller to eject paper jams
Reset
Key
By pressing the Reset key the folder make a power on self test
and if all sensors and motors are passing the check the folder
will be idle and ready to receive copies.
The three green LEDs are also indicating the fold program selected
by the interface tool; the schedules below show the Folding method
that can be chosen through the Selection, both for Europe and US
market.
With the Generic Version Keyboard refer to the section Butterfly
for XEROX 6705 Folding Programs for the correspondence between
the folding program selected by FX controller and the leds lit on.
EU Folding Styles
DIN A DIN B(*)DIN C AFNOR(**)NO FOLD(***)
190 x 297 190+m x 297 210 x 297 297
US Folding Styles
7 ½ “ 8 ½ “ 9 “ EVEN
11”
EVEN
12”
NO
FOLD
(***)
(*) Required the Entry Plate Option
(**) This program works only with A0 Afnor
(***)This selection performs as:
• folder allows printer to print copy on transparent media when folder is open
• allow manual feed media into the printer
Base Version
Enable to feed the fan folded documents like A2/C, A1/D,
A0/E size and set the Cross Folder at fold dimensions “b”
297 mm, 11”, 12”

September 2014 Mondial Folder Operator Manual 18
Folding Programs
Butterfly Folding Programs
The Butterfly fold style may change due to folder configuration and printer
combination.
Below the List of possible fold style:
190x297 Program
Note Appearance
190 mm Fan Fold x 297mm Cross Fold
This program folds a standard ISO
Landscape drawing into a European DIN B
package size.
a=190mm b=297mm
a
b
190+20x297 Program
Note Appearance
210mm Fan Fold x 297mm Cross
Fold
This program folds a standard ISO
Landscape drawing into a European
DIN A package size
a=190mm b=297mm m=20mm
a
b
m
Program 210x297
Note Appearance
210mm Fan Fold x 297mm Cross Fold
This program folds a standard ISO
Landscape drawing into a European DIN C
package size.
a=210mm b=297mm
a
b
AFNOR Program
Note Appearance
210mm (297)Fan Fold x 297(210)mm
This program folds a standard AFNOR drawing
into the AFNOR style package.
A0 and A2 AFNOR (see Document Sizes
Reference Chart) are folded with panel A=297
mm ONLY IN FAN FOLDER
a=297/210 b=210/297
a
b
Off Program - No Fold Program
Note Appearance
Prints that are by the operator selected not to
be folded are bypassed through the Folder
and stacked the Rear Tray
NONE
Prints > 1000mm / 3 ft