Getinge Castle MTP 1900 Series User manual

SERIES 1900 & 1950
FEEDER BOTTLE
FILLERS
USER MANUAL
61301604052 Rev. A

SERIES 1900 & 1950
FEEDER BOTTLE
FILLERS
USER MANUAL
Getinge/Castle, Inc.
1777 East Henrietta Road
Rochester, New York 14623-3133
Phone: [phone] USA
Facsimile: [phone]

USER MANUAL 61301604052
Rev. A (1/5/2001)
Related Publications:
Service Data Manual 61301604052
Customer Manual—keyed to the customer’s specific serial number
DESCRIPTION OF SYMBOLS & NOTES IN MANUAL
The following symbols with related notes appear in this manual.
“Warning” notes alert the user to the possibility of personal injury.
“Caution” notes alert the user to the possibility of damage to the equipment.
“Notes” alert the user to pertinent facts and conditions.
This manual contains proprietary information of Getinge/Castle, Inc. It shall
not be reproduced in whole or in part without the written permission of Get-
inge/Castle, Inc.
is a registered trademarks of Getinge/Castle, Inc.
Copyright ©2001 by Getinge/Castle, Inc.
WARNING
NOTE
CAUTION
NOTE
Castle
®

61301604052 iii
Table of Contents
SPECIAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . v
WARNINGS SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Section 1 General Description
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Optional Standards and Codes . . . . . . . . . . . . . . . . . . 1–3
Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Section 2 Operating Instructions
GENERAL MACHINE OPERATION. . . . . . . . . . . . . . . . . . 2–1
1950 Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . 2–1
DAILY CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
END OF DAILY OPERATION . . . . . . . . . . . . . . . . . . . . . . 2–2
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . 2–2
Shutting Down the Filler. . . . . . . . . . . . . . . . . . . . . . . . 2–2
AUTOMATIC OPERATION (OPTION). . . . . . . . . . . . . . . . 2–3
BOTTLE FILLING PROPORTIONER SYSTEM (OPTION) 2–4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
Section 3 Maintenance
GENERAL MAINTENANCE SCHEDULE. . . . . . . . . . . . . . 3–1
ROUTINE MAINTENANCE SCHEDULE—STANDARD . . 3–2
Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
As Needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . 3–3
Consumable Stock. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Recommended Spare Parts. . . . . . . . . . . . . . . . . . . . . 3–3
Section 4 Troubleshooting

iv
Section 5 Installation Instructions
INSTALLATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . 5–1
UNCRATING & EQUIPMENT INSPECTION. . . . . . . . . . . 5–2
INSTALLATION/ASSEMBLY CHECKLIST . . . . . . . . . . . . 5–3
Equipment Location. . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
CHECK-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Section 6 Options
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
MOST COMMON OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 6–2
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Interchangeable Header . . . . . . . . . . . . . . . . . . . . . . . 6–2
Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Water Pressure Reducing Station. . . . . . . . . . . . . . . . 6–2
Bottle Filling Proportioner System. . . . . . . . . . . . . . . . 6–2
Water Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . 6–2
Freight to Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Stainless Steel Type 304 Components . . . . . . . . . . . . 6–3
Stainless Steel Type 316L Components . . . . . . . . . . . 6–3
pH Monitor System . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
Selectable Filling Water Types . . . . . . . . . . . . . . . . . . 6–3
Index

Series 1900 Feeder Bottle Fillers
61301604052 v
SPECIAL SAFETY INSTRUCTIONS
READ THE FOLLOWING SAFETY INSTRUCTIONS CAREFULLY
BEFORE OPERATING THE UNIT.
“Warning”notes alert the user to the possibility of personal
injury.
Warnings Summary P. vi
FALL HAZARD: Areas located immediately around the filler may become a
fall hazard due to water dripping from the plumbing components. For a safe
environment, insure floor is kept clean and dry.
SHOCK HAZARD: Prior to any service or maintenance on the bottle filler, all
utilities should be disconnected and the lockout/tagout procedures should
be followed to insure safety and prevent accidental shock.
PERSONAL HAZARD AND EQUIPMENT DAMAGE: Safe and efficient
operation of this equipment requires scheduled preventative maintenance.
Routine adjustments and replacement of parts by other than authorized ser-
vice technicians may cause personal injury or the equipment to perform less
than its capabilities.
WARNING

vi
WARNINGS SUMMARY
SPECIAL SAFETY INSTRUCTIONS FOLLOW.
READ THEM CAREFULLY BEFORE OPERATING THE UNIT, AND
FOLLOW THE INSTRUCTIONS.
•FALL HAZARD: Areas located immediately around the filler
may become a fall hazard due to water dripping from the
plumbing components. For a safe environment, insure floor is
kept clean and dry.
•SHOCK HAZARD: Prior to any service or maintenance on the
bottle filler, all utilities should be disconnected and the
lockout/tagout procedures should be followed to insure safety
and prevent accidental shock.
PERSONAL HAZARD AND EQUIPMENT DAMAGE: Safe and
efficient operation of this equipment requires scheduled pre-
ventative maintenance. Routine adjustments and replacement
of parts by other than authorized service technicians may
cause personal injury or the equipment to perform less than its
capabilities
“Warning” notes alert the user to the possibility of personal injury. 1–v
FALL HAZARD: Areas located immediately around the filler may be-
come a fall hazard due to water dripping from the plumbing compo-
nents. For a safe environment, insure floor is kept clean and dry. 1–vi
SHOCK HAZARD: Prior to any service or maintenance on the bottle
filler, all utilities should be disconnected and the lockout/tagout proce-
dures should be followed to insure safety and prevent accidental
shock. 1–vi
WARNINGS

61301604052 1–1
Section 1 General Description
INTRODUCTION
The 1900 series FEEDER BOTTLE FILLERs are designed for use in
research animal care laboratories and facilities to fill feeder bottles that are
mounted in stainless steel baskets.
The filling header is adaptable to various types of bottles.
Figure 1–1. 1911 FEEDER BOTTLE FILLER
A04052-E

General Description
1–2
Figure 1–2. 1914 FEEDER BOTTLE FILLER
(shown with automatic operation option)
Figure 1–3. 1950 FEEDER BOTTLE FILLER
(shown with automatic operation option)
A04052-F
A04052-I