Getinge Castle MTP 1975 Series User manual

SERIES 1975
AUTOMATIC BOTTLE
FILLING SYSTEM
USER MANUAL
61301604293 Rev. A

SERIES 1975
AUTOMATIC BOTTLE
FILLING SYSTEM
USER MANUAL
Getinge/Castle, Inc.
1777 East Henrietta Road
Rochester, New York 14623-3133
Phone: [phone] USA
Facsimile: [phone]

USER MANUAL 61301604293
Rev. A (10/31/2000)
Related Publications:
Service Data Manual 61301604052
Customer Manual—keyed to the customer’s specific serial number
DESCRIPTION OF SYMBOLS & NOTES IN MANUAL
The following symbols with related notes appear in this manual.
“Warning” notes alert the user to the possibility of personal injury.
“Caution” notes alert the user to the possibility of damage to the equipment.
“Notes” alert the user to pertinent facts and conditions.
This manual contains proprietary information of Getinge/Castle, Inc. It shall
not be reproduced in whole or in part without the written permission of Get-
inge/Castle, Inc.
and are registered trademarks of Getinge/Castle, Inc.
Copyright ©2000 by Getinge/Castle, Inc.
WARNING
NOTE
CAUTION
NOTE
Castle
®

61301604293 iii
Table of Contents
SPECIAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . vii
WARNINGS SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Section 1 General Description
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Optional Standards and Codes . . . . . . . . . . . . . . . . . . 1–2
Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
All Stainless Steel Construction. . . . . . . . . . . . . . . . . . 1–3
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Stainless Steel Transport Cart. . . . . . . . . . . . . . . . . . . 1–3
Filling Head System . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
ACCESSORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Additional Transport Carts . . . . . . . . . . . . . . . . . . . . . . 1–4
Section 2 The Control Panel
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Cycle Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Section 3 Operating Instructions
GENERAL MACHINE OPERATION. . . . . . . . . . . . . . . . . . 3–1
DAILY CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
USING THE BOTTLE FILLER . . . . . . . . . . . . . . . . . . . . . . 3–3
Prepare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Fill the Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Remove the Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
SETTING THE TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3–4
Adjusting the Fill Time
(units with proportioner). . . . . . . . . . . . . . . . . . . . . 3–4
Setting The Fill Timer
(option—units without proportioner) . . . . . . . . . . . 3–5

iv
END OF DAILY OPERATION . . . . . . . . . . . . . . . . . . . . . . 3–6
EDSTROM BOTTLE FILLING PROPORTIONER SYSTEM
(Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . 3–8
Emergency Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
Section 4 Maintenance
GENERAL MAINTENANCE SCHEDULE . . . . . . . . . . . . . 4–1
ROUTINE MAINTENANCE SCHEDULE—STANDARD . . 4–2
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Every Six Months. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . 4–3
Consumable Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . 4–3
Section 5 Troubleshooting
Section 6 Installation Instructions
INSTALLATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . 6–1
UNCRATING & EQUIPMENT INSPECTION. . . . . . . . . . . 6–1
INSTALLATION/ASSEMBLY CHECKLIST . . . . . . . . . . . . 6–2
Equipment Location. . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
CHECK-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

61301604293 v
Section 7 Options
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
MOST COMMON OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 7–1
Water Pressure Reducing Station . . . . . . . . . . . . . . . . 7–1
Bottle Filling Proportioner System . . . . . . . . . . . . . . . . 7–1
Water Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . 7–2
Freight to Job Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Stainless Steel Type 304 Components . . . . . . . . . . . . 7–2
Stainless Steel Type 316L Components . . . . . . . . . . . 7–2
pH Monitor System . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Selectable Head Filling . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Selectable Filling Water Types . . . . . . . . . . . . . . . . . . 7–2
Selectable Bottle Types . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Index

vi

Series 1975 Feeder Bottle Fillers
61301604293 vii
SPECIAL SAFETY INSTRUCTIONS
THE FOLLOWING SAFETY INSTRUCTIONS APPEAR WITHIN THIS
MANUAL. READ THEM CAREFULLY BEFORE OPERATING THE UNIT.
“Warning”notes alert the user to the possibility of personal
injury.
Warnings Summary p. viii
FALL HAZARD: Areas located immediately around the filler may become a
fall hazard due to water dripping from the plumbing components. For a safe
environment, insure floor is kept clean and dry.
SHOCK HAZARD: Prior to any service or maintenance on the bottle filler, all
utilities should be disconnected and the lockout/tagout procedures should
be followed to insure safety and prevent accidental shock.
PERSONAL HAZARD AND EQUIPMENT DAMAGE: Safe and efficient
operation of this equipment requires scheduled preventative maintenance.
Routine adjustments and replacement of parts by other than authorized ser-
vice technicians may cause personal injury or the equipment to perform less
than its capabilities.
Emergency Operation p. 3-6
The Control Panel ON/OFF Switch turns the power OFF to the controls only;
it does not remove all power from the filler.
Routine Maintenance Schedule-Standard p. 4-2
ELECTRIC SHOCK HAZARD: Only an electrician should perform this test!
WARNING

viii
WARNINGS SUMMARY
SPECIAL SAFETY INSTRUCTIONS FOLLOW .
READ THEM CAREFULLY BEFORE OPERATING THE UNIT, AND
FOLLOW THE INSTRUCTIONS.
•FALL HAZARD: Areas located immediately around the filler
may become a fall hazard due to water dripping from the
plumbing components. For a safe environment, insure floor is
kept clean and dry.
•SHOCK HAZARD: Prior to any service or maintenance on the
bottle filler, all utilities should be disconnected and the
lockout/tagout procedures should be followed to insure safety
and prevent accidental shock.
•PERSONAL HAZARD AND EQUIPMENT DAMAGE: Safe and
efficient operation of this equipment requires scheduled
preventative maintenance. Routine adjustments and
replacement of parts by other than authorized service
technicians may cause personal injury or the equipment to
perform less than its capabilities.
WARNINGS