Stober RB 5022 Training manual

Bottom brake resistor
Commissioning Instructions Technical data
Installation
V 5.6-E or later
04/2012 en

ID 441806.032
Commissioning Instructions Bottom brake resistor
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Table of contents
Table of contents
1 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Operation in accordance with its intended use . . . . . . . . . . . . 3
1.3 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Commissioning, operation and service . . . . . . . . . . . . . . . . . . 5
1.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Presentation of notes on safety. . . . . . . . . . . . . . . . . . . . . . . . 6
2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 MDS 5xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 MDS 5xxxA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 FDS 5xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 FDS 5xxxA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 SDS 5xxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6 SDS 5xxxA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Notes on Safety
Commissioning Instructions Bottom brake resistor
3ID 441806.03
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1
1 Notes on Safety
The devices may cause risks. For these reasons, comply with the following:
• The safety notes listed in the following sections and points
• The technical rules and regulations.
In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
accepts no liability for damages caused by non-adherence to the instructions or applicable regulations.
Subject to technical changes to improve the devices without prior notice. This documentation is purely a
product description. It does not represent promised properties in the sense of warranty law.
1.1 Component part of the product
The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always keep it handy in the vicinity of
the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical documentation with the
product.
1.2 Operation in accordance with its intended use
The BR 5000 chassis brake resistors are only suitable for use on the POSIDRIVE® MDS 5000, POSIDRIVE®
FDS 5000 and POSIDYN® SDS 5000 inverters.
Unintended use includes use on other devices.
1.3 Qualified personnel
Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
Activity Possible occupational qualifications
Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)

Notes on Safety
ID 441806.034
Commissioning Instructions Bottom brake resistor
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Tab. 1-1: examples of occupational qualifications
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
•read
• understood and
• complied with
1.4 Installation and connection
Installation and connection work are only permitted after the device has been isolated from the power!
The accessory installation instructions allow the following actions during the installation of accessories:
• The housing in the upper slot can be opened
• The housing in the bottom slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
The accessory installation instructions allow the following actions during the installation of accessories:
• The housing in the upper slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
Use only copper lines. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN 60204-1
Appendix D and Appendix G.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or
device failure.
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or
external motor overload protection must be used.
The permissible protection class is protective ground. Operation is not permitted unless the protective
conductor is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.
Commissioning
(of a standard application)
- Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
Activity Possible occupational qualifications

Notes on Safety
Commissioning Instructions Bottom brake resistor
5ID 441806.03
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1.5 Commissioning, operation and service
Remove additional coverings before commissioning so that the device cannot overheat. During installation,
provide the free spaces specified in the projecting manuals to prevent the inverter from overheating.
The housing of the drive controller must be closed before you turn on the supply voltage. When the supply
voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor
terminals connected to them. Remember that the device is not necessarily de-energized after all indicators
have gone off.
When network voltage is applied, the following are prohibited:
• Opening the housing
• Connecting or disconnecting the connection terminals
• Installing accessories
Before carrying out any work on the machine, observe all the following five safety regulations in the above-
mentioned sequence:
1. Enable. Ensure that you also activate the auxiliary circuits.
2. Secure against switching on.
3. Ensure that the parts are de-energized.
4. Earth and short-circuit.
5. Cover or isolate any live neighboring parts.
You can then start your work on the drive controller. Repairs may only be performed by STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG.
Send defective devices together with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
Department VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
1.6 Disposal
Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
•Aluminum
Information
Please note that the discharge time for the intermediate circuit capacitors is
5 min. You can only ensure that the parts are de-energized after this time.

Notes on Safety
ID 441806.036
Commissioning Instructions Bottom brake resistor
1
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1.7 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
Xif the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
Xif the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
Xif the stated precautionary measures are not taken.
DANGER!
Danger
means that serious danger of death exists
Xif the stated precautionary measures are not taken.
Information
indicates important information about the product or a highlighted
portion of the documentation which requires special attention.

Technical data
Commissioning Instructions Bottom brake resistor
7ID 441806.03
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2 Technical data
See installation on inverter (chapter 4)!
Type RB 5022
100 W
22 Ω
RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
RB 5200
40 W
200 Ω
Height x width x depth [mm] 300 x 94 x 18 300 x 62 x 18
Drilling template
corresponds to size: Size 2 Size 1 Size 0 and 1 Size 0
Thermal time constant τ[s] 8 6
Weight [g] approx. 640 approx. 460 approx. 440
Length of cable [mm] 250
Maximum torque for studs [Nm] 5
Protection Rating IP 40

Assignment
ID 441806.038
Commissioning Instructions Bottom brake resistor
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3 Assignment
3.1 MDS 5xxx
3.2 MDS 5xxxA
Type RB 5022
100 W
22 Ω
RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
RB 5200
40 W
200 Ω
ID no. 45618 44966 44965 44964
MDS 5007 — — X X
MDS 5008 — — — X
MDS 5015 — — — X
MDS 5040 — — X —
MDS 5075 — X — —
MDS 5110 X — — —
MDS 5150 X — — —
Type RB 5022
100 W
22 Ω
RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
ID no. 45618 44966 44965
MDS 5007A — — X
MDS 5008A — — X
MDS 5015A — — X
MDS 5040A — X X
MDS 5075A — X —
MDS 5110A X — —
MDS 5150A X — —

Assignment
Commissioning Instructions Bottom brake resistor
9ID 441806.03
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3
3.3 FDS 5xxx
3.4 FDS 5xxxA
Type RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
RB 5200
40 W
200 Ω
ID no. 44966 44965 44964
FDS 5007 — X X
FDS 5004 — — X
FDS 5008 — — X
FDS 5015 — — X
FDS 5022 — X —
FDS 5040 — X —
FDS 5055 X X —
FDS 5075 X — —
Type RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
RB 5200
40 W
200 Ω
ID no. 44966 44965 44964
FDS 5007A — X X
FDS 5004A — X X
FDS 5008A — X X
FDS 5015A — X X
FDS 5022A — X —
FDS 5040A X X —
FDS 5055A X X —
FDS 5075A X — —

Assignment
ID 441806.0310
Commissioning Instructions Bottom brake resistor
3
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3.5 SDS 5xxx
3.6 SDS 5xxxA
Type RB 5022
100 W
22 Ω
RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
ID no. 45618 44966 44965
SDS 5008 — — X
SDS 5015 — — X
SDS 5040 — — X
SDS 5075 — X —
SDS 5110 X — —
SDS 5150 X — —
Type RB 5022
100 W
22 Ω
RB 5047
60 W
47 Ω
RB 5100
60 W
100 Ω
ID no. 45618 44966 44965
SDS 5008A — — X
SDS 5015A — — X
SDS 5040A — X X
SDS 5075A — X —
SDS 5110A X — —
SDS 5150A X — —

Installation
Commissioning Instructions Bottom brake resistor
11ID 441806.03
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4
4 Installation
WARNING!
Danger of injury/death and property damage due to electric shock!
XBefore installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors
to discharge. Never begin with accessory installation until after this!
Prerequisites:
• You have bored the holes for threaded bolts (as per chapter 2 Technical data) in the switching cabinet
where the inverter is to be installed. The threaded bolts are included with the bottom brake resistor.
You will need the following for installation:
• The threaded bolts included with the bottom brake resistor
• The screws and washers included with the bottom brake resistor
• A Phillips screwdriver
Installation of the bottom brake resistor
1 Secure the bottom brake resistor to the mounting panel of the switching
cabinet with the threaded bolts:

Installation
ID 441806.0312
Commissioning Instructions Bottom brake resistor
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2 Place the inverter on the guide rails:
3 Press the inverter downwards on the guide rails:
4 Secure the inverter to the threaded bolts with the screws and washers:
ÖYou have now installed the bottom brake resistor.

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Technische Änderungen vorbehalten
Errors and changes excepted
ID 441806.03
04/2012
441806.03