Gewiss JOINON EASY GW68116 Operating manual

User and installation manual
EN
JOINON EASY
ELECTRICAL VEHICLE CHARGING UNIT
JOINON EASY HOME AND PARKING

Electrical vehicle charging unit JOINON EASY HOME and PARKING
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1. INFORMATION ABOUT THIS MANUAL 4
1.1. Field of application 4
1.2. Manual audience 4
1.3. Symbols 4
2. DEVICE DESCRIPTION 4
2.1. Fulfilment of regulations 4
2.2. EMC requirements 4
2.3. Degree of protection 4
2.4. Degree of pollution 4
2.5. Socket-outlets 5
3. SAFETY 5
3.1. Safety conditions 5
3.2. Personal protective equipment (PPE) 6
4. DEVICE DELIVERY AND STORAGE 7
4.1. Delivery 7
4.2. Device identification 7
4.3. Damage during transport 7
4.4. Storage 7
5. DEVICE HANDLING 7
5.1. Transport 7
5.2. Packaging removal 7
6. PREPARATION FOR DEVICE INSTALLATION 8
6.1. Environment 8
6.2. Environmental conditions 8
6.3. Support and fastening surface 8
6.4. Opening the casing 9
7. DEVICE INSTALLATION AND CONNECTION 9
7.1. General installation requirements 9
7.2. JOINON EASY HOME and PARKING 10
7.2.1. Device installation 10
7.2.2. Connection of the device power supply 11
CONTENTS

3
8. OPERATION 12
8.1. Status indicators 12
8.2. Charging process 12
8.2.1. JOINON EASY HOME 12
8.2.2. JOINON EASY PARKING 12
9. DEVICE DISCONNECTION 13
9.1. Device disconnection process 13
10. PREVENTIVE MAINTENANCE 13
10.1. Residual current devices 13
10.2. Earth connection 13
11. TROUBLESHOOTING 14
11.1. Alarms 14
12. WASTE DISPOSAL 15
13. USB CONFIGURATION 15
13.1. Configurable parameters 15
13.2. File download and storage 15
14. FOLDER SYSTEM 16
14.1. Bootloader 16
14.2. Config 16
14.3. Firmware 16
14.4. Session 16
14.5. Support 16
15. DEFERRED CHARGING IN JOINON EASY HOME 18
16. DATA LOADING ACCESS 19

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This manual describes the electrical vehicle charging station JOINON EASY HOME and PARKING and provides the
information necessary for correctly perform the activities related to delivery, installation, start-up, maintenance
and operation.
1.1 FIELD OF APPLICATION
This manual applies to the following charging stations:
- GW68116 – JOINON EASY HOME 4.6kW with cable and mobile socket-outlet T1
- GW68117 – JOINON EASY HOME 4.6kW with cable and mobile socket-outlet T2
- GW68118 – JOINON EASY HOME 4.6kW with fixed socket-outlet T2
- GW68119 – JOINON EASY PARKING 7.4kW with fixed socket-outlet T2 and transponder
- GW68120 – JOINON EASY PARKING 22kW with fixed socket-outlet T2 and transponder
1.2 MANUAL AUDIENCE
This document is intended for qualified personnel.
When this manual refers to qualified personnel, this means personnel complying with all the standards, directive
and laws concerning safety, as applicable to the installation and operation of this device.
It is recommended to have this device installed by a professional installer.
1.2 SYMBOLS
This manual uses various symbols to stress and highlight certain information.
Their general meaning is indicated below.
General caution
Electric risk
Prohibition
General information
Refer to the indicated section
INFORMATION ABOUT THIS MANUAL
1.

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2.1 FULFILMENT OF REGULATIONS
CE marking
The CE marking is indispensable in order to sell any product in the European Union, without prejudice to the
standards or laws of the individual countries. The charging stations have a CE marking as they comply with the
following directives:
• Low Voltage Directive 2014/35/EU.
• Electromagnetic Compatibility Directive 2014/30/EU.
In order to comply with each directive, it is sufficient to fulfil the parts of the relative harmonised standards appli-
cable to this device.
Low Voltage Directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standard:
EN 61851-1: Electric vehicle conductive charging system Part 1: General provisions.
Electromagnetic compatibility directive
The charging stations comply with this directive, as they fulfil the applicable parts of the harmonised standards:
• EN 61000-6-1 Electromagnetic compatibility (EMC).
Part 6-1: Generic standards - Immunity for residential, commercial and light industry environments.
• EN 61000-6-3 Electromagnetic compatibility.
Part 6-3: Generic standards - Emissions for residential, commercial and light industry environments.
Fulfilment with this standard requires compliance with the requirements and procedures of the other standards
in the same series.
2.2. EMC REQUIREMENTS
These charging stations are equipped with the filtering elements necessary for the fulfilment of the EMC require-
ments for domestic applications, in order to avoid radio interference with other devices outside of the system.
2.3. DEGREE OF PROTECTION
These charging stations have an IP54 degree of protection against external agents.
This device is designed for indoor and outdoor use.
2.4. POLLUTION RATING
The degree of pollution for which these charging stations are prepared is PD3.
2.5. SOCKET-OUTLETS
The charging stations can be supplied with different connector configurations depending on the customer's require-
ments.
The following connectors are available:
REGULATORY ASPECTS
2.
IEC 62196-2 Type 2 IEC 62196-2 Type 2IEC 62196-2 Type 1

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This section describes the safety warnings and the personal protective equipment.
3.1. SAFETY CONDITIONS
General warnings
The operations described in this manual may only be performed by duly qualified personnel. When this
manual refers to qualified personnel, this means personnel complying with all the standards, directive and
laws concerning safety, as applicable to the installation and operation of this device.
It is mandatory to comply with the applicable safety laws related to electrical work. There is the risk of
possible electrical shocks. Compliance with the safety instructions provided in this manual or by the indi-
cated legislation does not imply exemption from compliance with other specific standards relative to installation,
location, country or other circumstances that concern the device.
The opening of the casing does not imply the absence of voltage inside. There is the possible risk of
electrical shock even after disconnecting all sources of system power. It may only be opened by qualified
personnel following the instructions provided in this manual.
It is mandatory to read and understand all parts of this manual before starting to handle, install or use the
unit.
It is mandatory to apply the safety regulations based on the individual country of installation.
To check the absence of voltage, use category III-1000 Volt measurement devices.
The manufacturer declines all liability for damage possibly caused by inappropriate use of the charging
stations. Any operation carried out on these charging stations that involve a change in the original electrical
settings must be previously assessed and authorised by the manufacturer.
The system must be disconnected from the voltage for any operation or intervention.
As the minimum safety measure for this operation, observe the so-called 5 golden rules:
1. Disconnect.
2. Prevent the reactivation of the power supply.
3. Check that there is no voltage.
4. Earth and short-circuit the system.
5. Protect yourself against energised elements nearby and place safety signals to mark off the work area if nec-
essary.
Before completing these five operations, the concerned part must be considered as energised, and therefore the
operation without voltage cannot be authorised.
SAFETY
3.

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Potential hazards for people
In order to protect your own safety, observe the following warnings.
HAZARD: crushing and injury of limbs.
Always follow the instructions supplied in the manual for device handling and positioning.
The weight of the device can cause injuries if not handled correctly.
Potential hazards for the device
In order to protect the device, observe the following warnings.
During operation, the device requires an air flow free of impurities.
It is very important to maintain the vertical position and the entrances free from all obstacles to allow the
air flow to enter inside the device.
Before activation, and after any duly authorised operation, check that the device is ready to start to operate.
Then, connect it following the instructions in the manual.
Do not touch the boards or the electronic components. The more sensitive components can be damaged
or destroyed by static electricity.
Do not disconnect or connect any terminal while the device is operating. Disconnect and check for the absence
of voltage before performing any operation.
3.2. PERSONAL PROTECTIVE EQUIPMENT (PPE)
When working on the device, it is recommended to use the necessary safety equipment.
These devices are:
- Safety footwear;
- Helmet;
- Helmet with a face mask;
- Work garments;
- Dielectric gloves
The equipment or devices used for operations with the system energised must have at least III-1000 Volt category
isolation. If the regulations in the location of installation require other types of personal protective equipment, the
equipment must be integrated in a suitable manner.

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4.1. DELIVERY
Keep the device packaged until installation.
4.2. DEVICE IDENTIFICATION
The serial number of the device identifies it in an unequivocal manner. In any communication with Gewiss, refer-
ence must be made to this number.
The device serial number is also indicated on the plate that specifies the device features.
4.3. DAMAGE DURING TRANSPORT
If the device was damaged during transport:
1. Do not install it.
2. Immediately notify the fact to your reseller within 5 days of device delivery.
If it is necessary to return the device to the manufacturer, the original packaging must be used.
4.4. STORAGE
Failure to observe the instructions provided in this section could cause damage to the device. The manufac-
turer declines all responsibility for damage deriving from the failure to observe these instructions.
If the device is not installed immediately upon delivery, to avoid its deterioration, proceed as indicated below:
• To correctly conserve the charging station, do not remove the original packaging until the moment it is installed.
• Deterioration of the packaging (cuts, holes, etc.) prevents the correct conservation of the charging station prior
to installation. The manufacturer declines all responsibility relative to the consequences caused by packaging
deterioration.
• Keep the device clean (remove dust, chips, grease, etc.) and avoid the presence of rodents.
• Protect it against water sprays, welding sparks, etc.
• Cover the device with a protective breathable material to avoid condensation caused by environmental humidity.
• Charging stations kept in a warehouse must not be subjected to climatic conditions other than those indicated
below:
Environmental conditions
Minimum temperature -20°C
Minimum temperature of the surrounding air -20°C
Maximum temperature of the surrounding air 70°C
Maximum relative humidity without condensation 95%
• It is very important to protect the system against corrosive chemical products and saline environments.
DEVICE DELIVERY AND STORAGE
4.

9
DEVICE HANDLING
5. During transport, the device must be protected against mechanical shocks, vibrations, water sprays (rain) and any
other product or situation able to damage it or alter its behaviour. Failure to respect these instructions could cause
the product warranty to be cancelled without the manufacturer bearing any liability.
5.1. TRANSPORT
Handling the unpackaged device
At least the following provisions must be observed:
1. Follow the fundamental ergonomic recommendations to avoid injuries when lifting weights.
2. Do not release the device until it is perfectly fastened or positioned.
3. Follow the instructions of another person who guides the movements to be made.
5.2. PACKAGING REMOVAL
The correct handling of the charging stations is very important for:
• Not damaging the packaging, which allows it to maintain its optimal conditions, from shipment from the mo-
ment it is installed.
• Avoiding striking or dropping the mechanical stations as this could deteriorate the mechanical properties.
• Avoiding, as far as possible, the vibrations that could cause subsequent abnormal operation.
If a fault is discovered, contact Gewiss immediately.
Packaging disposal
The packaging can be sent to an authorised non-hazardous waste agent.
In any case, each part of the packaging must be disposed of as follows:
• Plastic (polystyrene, plastic bags and bubble wrap): relative container.
• Cardboard: relative container.
To decide the location of the device and prepare for its installation, a series of instructions connected to the prop-
erties of the device must be followed.
6.1. ENVIRONMENT
• Position the charging station in a location that can be accessed for installation and maintenance, which permits
its use and the reading of the LED indicators.
• Do not position any material sensitive to high temperatures in the immediate vicinity of its air outlet.
• Avoid corrosive environments that could have an influence on the correct operation of the device.
• It is prohibited to leave any object on the device.
6.2. ENVIRONMENTAL CONDITIONS
To select the most suitable location, take the environmental operating conditions of the device into consideration.
Environmental conditions
Minimum temperature -20°C
Minimum temperature of the surrounding air -20°C
Maximum temperature of the surrounding air 70°C
Maximum relative humidity without condensation 95%
PREPARATION FOR DEVICE INSTALLATION
6.

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Remember that it could occasionally produce a small amount of condensation as a result of temperature changes.
Therefore, in addition to the protection it has, the charging stations must be monitored when they are used in
areas where it is probable that not all the previously indicated conditions will be satisfied.
Never connect the device with the voltage supply when there is condensation.
6.3. SUPPORT AND FASTENING SURFACE
To guarantee the correct dissipation of heat and ensure its tightness, the charging stations must be installed on a
wall that is perfectly vertical or that has a maximum inclination of +80º or -80º.
max -10°max +10°
The wall on which the device is installed must be solid. It must be possible to drill the wall and insert wall plugs
and anchor bolts that are suitable for supporting the device weight.
6.4. OPENING THE CASING
To open the casing from the main access, proceed as described in the following figures.
1
2
Unscrew the 4 plastic screws located in the corners of the product.

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DEVICE INSTALLATION AND CONNECTION
7. Before proceeding with device installation, remove the packaging, paying particular attention to not damage the
casing.
Make sure there is no condensation inside the packaging. Otherwise, install the device only when it is completely
dry.
All the installation operations must be carried out in compliance with the directive in force.
All operations that involve moving large weights must be done by two people.
Connection must be carried out when the system is de-energised and by qualified personnel.
Scrupulously check that the device is not energised when accessing it inside.
To measure the lack of voltage, use dielectric gloves and safety goggles that are type-approved for elec-
trical risks.
7.1. GENERAL INSTALLATION REQUIREMENTS
• The device must be installed in a suitable environment that satisfies the information described in chapter “6.
Preparation for device installation”. Furthermore, the elements used in the rest of the installation must be com-
patible with the device and compliant with the applicable law.
• The ventilation and work space must be suitable for the maintenance operations according to the directive in
force.
• The external connection devices must be suitable and observe the distance established by the directive in force.
• The section of the connection cables must be suitable for the maximum current intensity.
• Keep external elements away from the air intakes and outlets, as these could prevent correct device ventilation.
7.2. JOINON EASY HOME AND PARKING
7.2.1. DEVICE INSTALLATION
1. For device assembly, one of the two following solutions can be selected:
• Fastening with metal brackets (provided)

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• Fastening with plastic brackets GW 44 621 (not provided)
• Fastening with pole support brackets GW 46 552 (not provided)
2. After installing the product on the wall, install the support for the hose. It can be installed in the lower part of
the device or next to one of the sides.
1
2
Installation example.
3. Check that the device is fastened correctly.

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7.2.2. CONNECTION OF THE DEVICE POWER SUPPLY
Protection devices
The circuit breaker and residual current protections required by the standard must be installed upstream of the
charging station.
These protections are recommended based on the product type.
Type of protection devices Recommended products
GW 68 116
Miniature circuit
breaker
20A C CHARACTERISTIC 2P
GW 94 328
Residual current
circuit breaker
30 mA type A 2P
GW 68 117
Miniature circuit
breaker
20A C CHARACTERISTIC 2P
GW 94 328
Residual current
circuit breaker
30 mA type A 2P
GW 68 118
Miniature circuit
breaker
20A C CHARACTERISTIC 2P
GW 94 328
Residual current
circuit breaker
30 mA type A 2P
GW 68 119
Miniature circuit
breaker
32A C CHARACTERISTIC 2P
GW 94 330
Residual current
circuit breaker
30 mA type A 2P
GW 68 120
Miniature circuit
breaker
32A C CHARACTERISTIC 4P
GW 92 090 + GW 95 721
Residual current
circuit breaker
30 mA type B 4P
The codes indicated in the table above are just an example. The person who installs the charging station has the
responsibility to check the installation conditions and the correct choice of the circuit breaker.
Wiring requirements
The connection must satisfy some requirements:
• JOINON EASY HOME
Connection specifications
Type of connection Single-phase
Number of wires 2P+E
Nominal current Up to 20A
Maximum wire diameter 6mm2
• JOINON EASY PARKING
Connection specifications
Type of connection Single-phase/
three-phase
Number of wires 2P+E/3P+N+E
Nominal current Up to 32A
Maximum wire diameter 10mm2

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Connection procedure
1. Open the casing as shown in the figure.
1
2
3
GW 52 401
2. Drill the back-mounting box using a multi-diameter drill (not supplied) at the top or the bottom as required.
1
2
3
GW 52 401
3. Connect the power supply cable to the inlet terminal block and tighten the cable using the cable gland.
LNT
4. Once the electrical system is complete, the system is ready to be turned on. Make sure that the miniature
circuit breaker is set to “1”, in this way, when the charging station is powered for two seconds, it lights up red,
blue and green. After a brief status check, the light turns green. The station is ready and is in stand-by.
If the station identifies a malfunction, the light will turn red.

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OPERATION
8. The main function of the charging station is to supply electricity to charge an electric vehicle that is available to
everyone or only to specific users.
This section provides a detailed description of the function of the charging station.
The charging stations JOINON EASY HOME and EASY PARKING can load different configurations via USB.
8.1. STATUS INDICATORS
The charging station indicates its current status by means of a luminous signal with various LEDs.
Status Lighting Description
Waiting for vehicle Continuous green The charging station is waiting for a vehicle to connect for charging.
Waiting to charge Flashing yellow JOINON EASY HOME
A user has selected the type of charge (nominal or limited) via the
selector and the charging station is waiting for the user to connect
the vehicle.
JOINON EASY PARKING
A user has passed the card on the reader and the charging station is
waiting for the user to connect the vehicle.
Charging Fixed blue A vehicle was connected to the charging station.
Reduced consumption Flashing blue The consumption is reduced.
End of charging Flashing yellow JOINON EASY HOME
After charging, the user selected the stop position (0) with the
selector and the charging station is waiting for the vehicle to be
disconnected.
JOINON EASY PARKING
After charging, the user passed the card and the charging station is
waiting for the vehicle to be disconnected.
Event Fixed red The charging procedure was not carried out correctly due to a
problem.
Stand by None The charging station was disconnected remotely.
End of session Fixed white The charging session has ended.
Card rejected Fixed white Non-existent.
Data loading via USB
key
Flashing white The charging station is downloading or loading the data loaded on
the USB key. See paragraph 16 for more details about the possible
executable configurations.
LED

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8.2. CHARGING PROCESS
8.2.1. JOINON EASY HOME
While charging, it is not possible to remove the plug because it is locked by the charging station. In order
to remove the plug, first stop the charging.
Charging types
The charging station has two charging modes: nominal (I) and limited (II).
If the nominal charging process is selected, the station will charge at the nominal current set at the factory.
The limited charging type performs charging at 10 A. Therefore, the charging process will be longer.
Start of the charging process
1. Open the door on the enclosure and operate the modular selector (I-0-II) to activate the desired charging mode.
To select nominal charging, move the selector to position I (move the lever down).
If instead you want to perform limited charging, move the selector to position II (move the lever up).
The front LEDs flash yellow while waiting for the vehicle to be connected.
During the charging process, the type of charging can be changed by moving the selector to the desired position.
NOTE: Always close the door on the enclosure while charging the vehicle to prevent jeopardising the product's IP degree if installed
outdoors
2. Connect the vehicle to the charging station.
Position I: Nominal charging
Position II: Limited and/or deferred charging

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End of the charging process
To end the charging cycle, move the lever of the selector to position 0 (central position). The front LEDs flash yellow
while waiting for the user to disconnect the connector from the vehicle.
Loss of supply (immediate charge and deferred charge)
If there is an interruption in the electric power supply, the charging station will remain inactive until the supply is restored.
After restoring the power supply, the charging station will return to its status prior to the loss of supply.
8.2.2. JOINON EASY PARKING
While charging, it is not possible to remove the plug because it is locked by the charging station. In order
to remove the plug, first stop the charging.
Charging types
The charging station is calibrated to supply the maximum power available as configured in the factory.
Start of the charging process
1. To start charging, you must be authenticated using transponder keys GW68992. The transponder key must be
located near the receiver shown graphically above the enclosure door. If the user is authorised for charging,
the front LEDs flash yellow while waiting for the vehicle to be connected.
2. Connect the vehicle to the charging station.
End of the charging process
To end the charging cycle, pass the transponder key again near the receiver. This will also release the plug and it
can be removed safely.
Loss of supply (immediate charge and deferred charge)
If there is an interruption in the electric power supply, the charging station will remain inactive until the supply is restored.
After restoring the power supply, the charging station will return to its status prior to the loss of supply.

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This section describes the procedure for disconnecting the mains network from the device. If you want to work
inside the device (qualified personnel only), first operate the circuit breaker located in the enclosure that protects
the electronic board and then the protection located upstream of the power supply line.
10.1. EARTH CONNECTION
It is recommended to check the correct connection to the system earth wire every year.
The operator accessing inside the charging station must have received suitable training from the contractor
(charging station operator) and be authorised to perform these operations.
This section offers a guide for resolving problems that can occur during the installation and operation of the
charging station.
The problems must be resolved by qualified personnel in compliance with the general safety information
provided in this manual.
11.1. ALARMS
In the case of an alarm, the station will switch to the "alarm" status, and illuminate red.
1. SYSTEM FAILURE
Description
The station protections tripped.
Check the state of the circuit breaker protection located inside the product (to protect the electronic board).
Also check the state of the circuit breaker -residual current protection located upstream.
Solution
If the protections can be manually reset, open the door on the enclosure to check their state and reset the circuit
breaker.
Perform the same operation for the protections located upstream if necessary.
If the problem continues:
Check that the protections are correctly wired and make sure there are no disconnected or loose cables.
DISCONNECTION OF THE MAINS SUPPLY
PREVENTIVE MAINTENANCE
TROUBLESHOOTING
9.
10.
11.

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2. POWER SUPPLY INTERRUPTED
Description
This error can depend on:
• Mains supply failure. The station will restart when the supply is restored.
• The station protections tripped.
Solution
If the error continues after restoring the mains supply, make sure the voltage is present in the charging station
connection socket-outlet.
If the cause of the alarm was produced by the activation of the protections inside the device, resolve the problem
as indicated in the section “System failure (error code 0001)”.
3. CONNECTOR ENERGISED
Description
The connector is energised when it should not be, and vice versa.
Solution
Use a multimeter to measure the presence of voltage in the connector.
If voltage is present
Check that the meter activation coil is powered at 230 VAC.
• If it is powered, the problem can originate from the control board. Make sure that cables are not disconnected
or poorly inserted in the control board.
• If it is not powered, check if cables are disconnected or poorly inserted in the connectors or power relay.
It may be necessary to replace the meter. Contact the telephone support service.
If voltage is not present
The problem may originate from the control board. Make sure that cables are not disconnected or poorly inserted
in the control board.
4. CHARGING SEQUENCE ERROR
Description
Abnormal charging sequence or vehicle disconnection while charging.
Solution
If the alarm activates due to the disconnection of the vehicle during the charging session, it will disappear after
the session ends.
If the alarm persists even when charging is not in progress, contact the telephone support service.
5. MAXIMUM PERMITTED CHARGING CURRENT
Description
The vehicle did not respect the maximum charging current limit permitted for the maximum specified time.
Solution
The alarm will disappear when the charging session for the electric vehicle that caused the alarm has ended.

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WASTE DISPOSAL
12. These charging stations use components that are harmful to the environment (electrical boards, batteries, etc.).
At the end of its useful life, the device must be delivered to an authorised collection centre for the correct
disposal of the hazardous waste. Following a policy that respects the environment, this section informs the
authorised collection and disposal centre about the location of the components to be decontaminated.
The components inside the device that must be treated in a specific manner are:
1. Printed circuit boards.
The following image shows their location.
Waste treated as traditional waste
Most of this waste is produced by the device packaging, which must be treated and eliminated in a suitable
manner.
The packaging can be sent to an authorised non-hazardous waste agent.
In any case, each part of the packaging must be disposed of as follows:
• Plastic (polystyrene, plastic bags and bubble wrap): corresponding container (plastic and packaging).
• Cardboard: Corresponding container (paper and cardboard).