Gifas-electric Campetto 6 User manual

Campetto 6 Underfloor distributor system
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Created
01.04.2014
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Modified
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Campetto 6 Underfloor distributor system
Manual
VERSION
MODIFICATIONS
1.0
First edition
1.1
Editorial changes
1.2
Title picture changed
1.3
Various additions of hints
1.4
Primer coat recommended before filling (Chap. 3.3)

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Table of contents
1General information................................................................................................................3
1.1 Marking concept for hazards and hints............................................................................3
1.2 Responsibilities of the operator........................................................................................3
2Applications............................................................................................................................5
2.1 Product features..............................................................................................................5
2.1.1 Basic features and benefits of Campetto 6:..........................................................5
2.2 Scope of delivery.............................................................................................................5
2.3 Technical information ......................................................................................................5
3Introduction ............................................................................................................................6
3.1 Installation conditions Campetto 6 Underfloor distributor system.....................................6
3.1.1 Work to be done on site by customer...................................................................6
3.2 Connecting underfloor distributor to power supply...........................................................7
3.2.1 Principle drawing..................................................................................................8
3.3 Installation.....................................................................................................................10
4Maintenance..........................................................................................................................11
4.1 Inspection and maintenance schedule...........................................................................11
4.2 Description of maintenance and inspection works.........................................................11
5Debugging.............................................................................................................................12
5.1 Measures for elimination of errors .................................................................................12
5.2 Storage..........................................................................................................................12
5.3 Disposal of the device ..................................................................................................12
6Service ..................................................................................................................................13
6.1 Service addresses.........................................................................................................13
6.2 Imprint...........................................................................................................................13

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1 General information
1.1 Marking concept for hazards and hints
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
The CE label confirms that your device satisfies the safety requirements set down in EU Directives
2006/95/EC and 2004/108/EC.
1.2 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or
could constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may
be carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not per-
mitted.
-The packing material must not be stored within the reach of children as it could be a potential source
of danger.
-The product must not be installed in hazardous environments. Flammable gases or fumes represent
a serious security risk
-Energy supply of the underfloor distributor has to be protected in accordance with applicable regula-
tions and manufacturer’s details.
-It must be checked whether the earthing system has been installed properly. The metal parts of the
underfloor distributor must be connected to this system.

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-If a heating is installed by customer, it is important that the system will be protected by RCD 30mA.
-The manufacturer disclaims any liability with regards to safety and efficient operation of the underfloor
distributor if components are used in the underfloor distribution system which were not approved by
the manufacturer.
-On no part of the underfloor distributor changes should be made, under no circumstances.
-The installer has to provide the user with all information relating to the operation of the system.
-Make sure that underfloor distribution systems which can only be operated when they are in open
mode, do not provoke any security risk during the operation (risk of unwanted closure of lid, manipu-
lation, e.g.).
-Gas springs are wear parts and must be replaced immediately in case of pressure loss in order to
ensure a safe and gradual closing of the cover (accident risk).
Any optional heating system (heating cover, etc.) may be installed only by authorized personnel.
Locking system, lid hinge bar and gas springs should be checked at appropriate intervals for cleaning and
greasing.
The contact surface of the lid needs also to be cleaned from dirt in appropriate intervals to ensure a safe
closing.
Bolts which are loose (by transport or installation e.g.) should be tightened.
The operator is responsible for draining any water arising inside the Campettos. (see also Chapter 3.1.1) The
operator must guarantee and provide a proper drainage on-site.

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2 Applications
GIFAS underfloor distributor systems are suitable for:
-Community and market places,
-warehouses, exhibition halls and trade fairs
-Hangars,
-Sport and leisure centres, parks,
-Pedestrian walkways and parking lots
-Shopping centres,
-Plants,
-etc.
… Electricity everywhere, where it is needed quickly, comfortably and regularly!
2.1 Product features
2.1.1 Basic features and benefits of Campetto 6:
-Open casing frame (stainless steel)
-refillable cover with square lock
-stainless steel lid with cable outlet for closed operation
-closed operation provides high security for operators, vehicles and pedestrians
-high-end solid rubber power distributor for tough conditions
-high-end solid rubber junction box for connection to main supply
-compressed air, video/audio, data or water available on request
-protection against vandalism thanks to lockable lid
-easy and quick opening and closing thanks to gas springs
-load capacity 3 tons (depending on model)
-almost maintenance free and therefore very low operating costs
-fits type KSV 7200-7700 (Ø 600mm) or max. type KSV 7800 (Ø 800mm)
-reservoir cover for individual filling
-by means of a cable exit flap, the Campetto 6 can be closed during operation
Dimension, depth, lid strength and electrical installation equipment depend on customer’s requests.
2.2 Scope of delivery
The Campetto casing including the electrical distribution and junction box are delivered ready-to-install. Ca-
bling, filling with concrete, drainage e.g. has to be provided by customer.
2.3 Technical information
-designed for electrical, water, and compressed air connections
-GIFAS hard rubber distributor, which is mounted on the lid, can be equipped individually.
-the dimension of the junction box is depending on electrical needs and is installed in the casing.
-the Campetto cover is available in different load capacity (standard B125, special versions up to class
C250 possible)
-standard execution in stainless steel V2A/1.4301
-easy, quick opening and closing, supported by gas springs; these gas springs reinforce your muscle
craft, and are for a controlled opening and closing of the GIFAS underfloor distribution systems.
-the lid can be equipped optionally with a heating system.

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3 Introduction
To ensure proper installation, the following steps and notes must be complied with under all circum- stances.
Only this way can it be ensured that the product will work to complete satisfaction.
Hint
Read all instructions before starting installation. Our sales department will be happy to answer any questions
you may have.
3.1 Installation conditions Campetto 6 Underfloor distributor system
3.1.1 Work to be done on site by customer
The cover system is not sealed against surface water; this means that the customer must provide for the
drainage of the underfloor distributor system. The customer must therefore ensure that an appropriate drainage
line or drainage system is installed.
without drainage/drain pipe
with drainage bed (e.g. loose subsurface)
With drain pipe (e.g. solid subsurface)
Hint
Connecting a drain pipe is preferable to a natural drai-
nage bed (
soakaway). However, it must be ensured that
the pipe is always open and drainage is guaranteed.

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Check drainage capacity!
The excavation work as well as the professional and standards-compliant installation must be performed by
the customer. It is important to ensure that the load capacity of the foundation and/or the cover layer corre-
sponds to the load capacity of the underfloor distributor system in order to prevent subsidence. Delivery of
concrete pipe has to be done on site by the customer.
Caution
If the Underfloor distributor system is to be used immediately after the excavation work, the installation pit must
absolutely be secured or locked so that it does not pose a safety risk!
3.2 Connecting underfloor distributor to power supply

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Caution
The electrical connection may only be made by trained personnel and is the responsibility of the operator.
3.2.1 Principle drawing
The details necessary for proper installation can be found on the project-specific drawing from GIFAS. Custom
models may vary from the following drawings.
Hinweis
It is recommended that junction boxes at critical locations are filled with BLUE GEL.
(Article 166534 [1l] / Article 174063 [2l] / Article 172210 [10l])

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Hint
The built-in dimensions "A x B x C" can be found in the project-specific drawing provided by GIFAS
The cover opens automatically through the use of gas springs. They support muscular force and allow for the
controlled opening and closing of the cover.

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3.3 Installation
Hazard
Do not overfill the cover!
The surroundings must not sink!
Hint
It is recommended that the metal of the fillable lid is pre-
treated with primer (e.g. CTW) before filling. This impro-
ves the adhesion of the fill material to the metal.
Have authorized personnel connect the electrical supply to the junction box and monitor the Campetto in
accordance with the following inspection schedule.
Hint
If the cover layer (1) is not strong enough, and the Campetto
was aligned with the levelling screws, the cavity between the
concrete foundation (2) and the frame must be filled with
concrete or an equivalent material.
The frame must rest on a solid underground.
The levelling screws and the bottom of the box have a no
effect on the overall stability.
Lid filling tolerance +0/-1mm.
1
2

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4 Maintenance
4.1 Inspection and maintenance schedule
Caution
Gas springs are wear parts and must be replaced immediately in case of pressure loss in order to ensure a
safe and gradual closing of the cover.
4.2 Description of maintenance and inspection works
Lock system, lid hinge bar and gas springs need to be checked, cleaned and where necessary to be greased
in appropriated intervals.
The lid surface needs to be cleaned from dirt in appropriate intervals, to ensure a safe and proper closing.
The underfloor distributor needs to be maintained and revised by professionally trained personnel, according
to national regulations and standards.
Work to be done Period
Monitor for damage at each use
Cleaning of hinge, lock, and cover surface before closing each time
Monitor surroundings for sinking annually
Test functioning of the gas spring(s) annually
Test functioning of the hinge and lock annually
Lubricate hinge and lock annually
Check bolts annually
Clean the drainage as needed / when dirty
Monitor the electrical distribution according to country-specific regulations

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5 Debugging
5.1 Measures for elimination of errors
5.2 Storage
No additional measures are required for storage. With regard to packaging, pay attention to protection against
damage.
5.3 Disposal of the device
This product must not be thrown in the garbage.
In accordance with official local and national regulations, this product is to be recycled
appropriately.
European directive 2012/19/EU; waste electrical and electronic equipment (WEEE).
Bug/error Possible cause(s) Solution
Cover can hardly be opened Gas spring failure Replace gas spring
Cover can hardly be opened Dirty hinge or gas spring Clean the hinge or gas spring
Cover closes too fast Gas spring failure Replace gas spring
Cover will not close Cover surface dirty Clean the cover surface
Cover will not close Lock failure Clean / change the lock
Cover jiggles Hinge failure Change the hinge
Earth leakage circuit breaker is
triggering Electrical fault Repair by professionally-trained per- sonnel

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6 Service
6.1 Service addresses
GIFAS ELECTRIC GmbH
GIFAS
-ELECTRIC S.r.l
GIFAS ELECTRIC GmbH
GIFAS
-ELECTRIC GmbH
Borsigstrasse 9
Via dei Filaracci 45
Stra
ss 2
Dietrichstrasse 2
Piano del Quercione
Postfach 275
D
-41469 Neuss
I
-55054 Massarosa (LU)
A
-5301 Eugendorf
CH
-9424 Rheineck
[phone]
[phone]
[phone] [phone]
[phone] [phone] [phone] [phone]
www.gifas.de www.gifas.it www.gifas.at www.gifas.ch
[e-mail] [e-mail] [e-mail] [e-mail]
6.2 Imprint
GIFAS-ELECTRIC GmbH
CH-9424 Rheineck
www.gifas.ch
Technical changes and errors reserved.
These installation instructions are the property of GIFAS-ELECTRIC GmbH and may not be copied, tran-
slated, transferred, duplicated or passed on to third parties without the previous written consent of GIFAS-
ELECTRIC.