Gillison's Variety Fabrication GVF 11020 User manual

ASPARAGUS CART
Model Number:
GVF 11020
and wing sets
Manual Part Number: GA 2205
3033 B
enzie
H
wy
. B
enzonia
, Mi 49616 231-882-5921
Fax [phone]
Gillison’s Va r i e t y
Fabrication, Inc.
email: [email protected]
online: www.gillisons.com
GVF
PREVIOUS
NEXT
LAST
INDEX

Table of Contents
INTRODUCTION 1
SAFETY 2
General Safety Rules 3
Instruction Decals 7
Intro to Safety 2
Modications 7
Ownership Records 8
Record Retention 7
Safety Alert Symbol 2
Safety While Operating 4
Safety While Servicing The Machine 5
Serial Number 7
Signal Words 2
OPERATION 9
Driving Requirements 9
Instruments and Controls 9
Starting 9
Transporting 10
Unauthorized Use 9
LUBRICATION & MAINTENANCE 11
Engine Lubrication & Maintenance 11
Engine Specications 12
General Machine Lubrication & Maintenance 11
Hydraulic System 11
Maintenance Chart 11
ELECTRICAL 13
Electrical Harness Diagram 14
Electrical Schematic 13
PARTS 15
Filters 15
General Engine Parts 15
General Parts 18
Hub Breakdown 17
Hydraulic Pump Breakdown 46
Hydraulic Schematic 59
Kawasaki Engine Parts 15
Steer Hub Breakdown 16
Wheel Motor Breakdown 32
REFERENCE 60
Kawasaki Engine Manual 60
G V F WARRANTY 61
PREVIOUS
NEXT
LAST
INDEX

GVF Asparagus Cart Owner’s Manual INTRODUCTION - 1
INTRODUCTION
The information in this publication describes the safety
requirements, operation, maintenance and servicing of
the GVF/Gillison’s Asparagus Cart. Every eort has
been made to provide correct and concise information to
you, the operator, as available at the date of publication.
Your GVF/Gillison’s dealer is available should items in
this book or details of your machine not be understood.
Thisbook issuppliedwitheach machinetofamiliarize the
operator with proper instructions needed for operation
and maintenance. Studying and adhering to these
instructions will ensure optimum machine performance
and longevity. A machine that is maintained properly
and operated in the intended manner will provide greater
dividends than one that is neglected and/or operated in
a manner other than as intended. Design and servicing
of this machine has been kept as simple as possible to
permit maintenance operations to be carried out with
tools normally available.
This book should be thoroughly read and understood
prior to operation of this machine. Inexperienced
operators should study contents of this publication
and receive instruction from an experienced operator
when possible. Your GVF/Gillison’s dealer can assist
in areas concerning machine operation and provide
details concerning safe operation. It is suggested that
this booklet be kept readily accessible, preferably
with the machine, for future reference if questions or
concerns arise. If the original book should become lost
or damaged, consult your GVF/Gillison’s dealer in
regards to acquiring a replacement.
Customers are strongly advised to use an authorized
GVF/Gillison’s dealer in connection with any service
problems and adjustments that may occur.
CAUTION: READ THIS BOOK IN ITS
ENTIRETY PRIOR TO OPERATING
THE MACHINE. Use only parts from
your GVF/Gillison’s dealer for repairs
and/or replacement.
PREVIOUS
NEXT
LAST
INDEX

- SAFETY2GVF Asparagus Cart Owner’s Manual
SAFETY
INTRO TO SAFETY
The safety of the operator is one of the main concerns
in designing a new piece of equipment. Designers
build in as many safety features as possible. However,
every year many accidents occur which could have
been avoided by a few seconds of thought and a more
careful approach to handling equipment. You, the
operator, can avoid many accidents by observing the
following precautions. To avoid personal injury, study
the following precautions and insist those working with
you or for you follow them.
In order to provide a better view, certain photographs
or illustrations in this manual may show an assembly
with a safety shield removed. However, the equipment
should never be operated in this condition. Keep all
shields in place. If shield removal becomes necessary
for repairs, replace shield prior to further operation.
SAFETY ALERT SYMBOL
FIG. 1: This is the safety alert symbol. It means
ATTENTION! BECOME ALERT! YOUR SAFETY
IS INVOLVED! Look for it, both in this manual and
on safety decals on the equipment. It will direct your
attention to information that involves your safety and
the safety of others.
SIGNAL WORDS
FIG. 2: The words DANGER, WARNING, or
CAUTION are used with the safety alert symbol.
Learn to recognize these safety alerts, and follow the
recommended precautions and safe practices.
DANGER indicates an imminently
hazardous situation that, if not avoided,
will result in death or serious injury.
WARNING indicates an imminently
hazardous situation that, if not avoided,
could result in death or serious injury.
CAUTION indicates an imminently
hazardous situation that, if not avoided,
may result in minor or moderate injury.
Replace any DANGER, WARNING, CAUTION or
instructional decal that is not readable or is missing. The
locations and part numbers of these decals are identied
later in this section of the manual.
FIG. 1
FIG. 2
PREVIOUS
NEXT
LAST
INDEX

SAFETY - 3
GVF Asparagus Cart Owner’s Manual
GENERAL SAFETY RULES
FIG. 3: Always keep this manual with the machine.
This manual must be made available to the operator of
the machine at all times. Special care must be taken to
keep this manual safe from the weather and in readable
condition.
Read this manual carefully and learn how to use the
machine correctly.
Do not let anyone operate this machine without thorough
instruction.
Beware of bystanders, particularly children! Always
look around to make sure that everyone is clear before
starting the engine or moving the machine. This is
particularly important with higher noise levels as you
may not hear people shouting.
FIG. 4: No passengers allowed. Do not carry
passengers anywhere on the machine.
Dismount and park machine in the correct manner.
When dismounting and/or leaving the operator’s
platform FOR ANY REASON always:
1. Turn brake on.
2. Shut o engine.
3. Park on level ground.
4. Remove the key.
WARNING: An operator should not use
alcohol or drugs which can aect their
alertness or coordination. An operator
on prescription or ‘over the counter’
drugs needs medical advice on whether
or not he/she can properly operate
equipment.
FIG. 5: Wear protective clothing. Do not wear loose
clothing, as this may catch on moving parts of the
machine causing injury.
Always wear protective clothing and appropriate safety
equipment.
It is recommended that suitable protective hearing and
safety glasses be worn.
Do not attempt to service machine, clear obstructions
or unplug blockages with the engine running. Always
shut o the engine rst.
Keep all shields and guards in place.
FIG. 3
FIG. 4
FIG. 5
PREVIOUS
NEXT
LAST
INDEX

- SAFETY4GVF Asparagus Cart Owner’s Manual
FIG. 6: Additional equipment: A re extinguisher
and rst aid kit should be carried with the machine or
be kept readily available at all times.
Keep emergency telephone numbers for immediate
access.
SAFETY WHILE OPERATING
CAUTION: READ THIS BOOK IN ITS
ENTIRETY PRIOR TO OPERATING
MACHINE.
Keep the machine properly maintained. Do not operate
a machine when it is broken or has missing parts. Make
sure that the maintenance procedures in this operator’s
manual are completed before using the machine.
Check all controls regularly and adjust where necessary.
Periodically check all nuts and bolts for tightness,
especially wheel hub and rim nuts.
Clear the area. Ensure that all bystanders, particularly
children, are in a safe position before starting the engine.
Be observant of the operating area and terrain.
Watch for holes, rocks or other hidden hazards.
ALWAYS inspect area prior to operation.
DO NOT operate near edge of banks. Setback distance
from bank should equal or exceed the overall height of
the bank.
DO NOT operate on steep slopes as overturning may
result.
If necessary to cross a steep slope, avoid turning uphill.
Slow down and make a wide turn. Travel directly up or
down the slope, never cross it. Keep the heavy end of
the machine on the uphill side.
Make sure there is plenty of ventilation. Never
operate the engine in a closed building.
Always start and operate engine in a well-ventilated
area.
If in an enclosed area, vent the exhaust to the outside.
Do not tamper with or modify the exhaust system with
unapproved extensions.
FIG. 6
PREVIOUS
NEXT
LAST
INDEX

SAFETY - 5
GVF Asparagus Cart Owner’s Manual
SAFETY WHILE SERVICING THE MACHINE
Stop the machine. DO NOT service the machine
while the engine is running or hot, or if the machine
is in motion.
NOTE: When making major repairs or
complicated adjustments, it is recommended
that you consult your GVF (Gillison’s)
Dealer and have the work carried out by
trained personnel.
The following precautions should be observed. These
have been arranged by machine area or component.
Electrical System
FIG. 7: To prevent serious injury or death from
exploding gases:
Do not work on batteries without proper
instruction and training.
FIG. 8: Before making adjustments or servicing the
electrical system, disconnect the battery negative (-)
cable (see 1) rst to prevent short circuits.
Keep sparks, ames and cigarettes away. Use a ashlight
to check the battery electrolyte level if necessary.
Do not produce sparks with cable clamps when charging
the battery or starting the machine engine with a slave
(jumper) battery.
Batteries contain sulfuric acid electrolyte. Always wear
protective clothing and eye protection when servicing.
In case of electrolyte contact, rinse area with plenty of
water and seek medical attention.
Batteries produce explosive hydrogen gas when
charged. Charge in area with adequate ventilation. Halt
charging if battery temperature exceeds 52°.
Wash hands after handling battery.
Hydraulic System
FIG. 9: High pressure uid hazard. To prevent serious
injury or death:
Relieve pressure on system before
repairing or adjusting or disconnecting.
Wear proper hand and eye protection
when searching for leaks. Use wood or
cardboard instead of hands.
Keep all components in good repair.
FIG. 7
FIG. 8
FIG. 9
PREVIOUS
NEXT
LAST
INDEX

- SAFETY6GVF Asparagus Cart Owner’s Manual
Ensure that all hydraulic connections are tight.
Relieve all pressures before disconnecting hoses or
lines. Escaping oil under pressure can cause serious
injury.
All uids should be handled with care. If you are
injured by or swallow any uid, seek medical attention
immediately and show the label on the product.
Fluid escaping from a very small hole can be almost
invisible and can penetrate the skin causing serious
injury. Keep hands and body away from pin holes and
nozzles which eject uids under high pressure. When
checking for leaks always use a piece of cardboard or
wood. Never use your hands to nd a pressure leak.
If ANY uid is injected into the skin, it must be attended
to by a doctor immediately.
Fuel System
FIG. 10: Gasoline fuel is ammable and must be
handled with care.
Never refuel or service the fuel system on the machine
while smoking or when near open ames or sparks.
Never refuel the machine while the engine is running.
DO NOT use a fuel can unless necessary.
Always clean up any spilled fuel.
Fuel system components rely upon clean fuel for
lubrication and optimum performance. Extreme care
must be taken to prevent contamination from dirt and
moisture to prevent damage.
Wheels and Tires
Do not attempt to service a tire unless you have the
proper equipment and experience to perform the job.
Have the work carried out by your GVF/Gillison’s
Dealer or a qualied repair service.
The machine must be supported on suitable blocks or
stands, NOT a hydraulic jack.
When seating tire beads onto rims, never exceed 2.4 bar
(35 psi) or the maximum ination pressure specied
on the tire. Ination beyond this maximum pressure
may break the bead, or even the rim, with dangerous,
explosive force.
When preparing a calcium chloride solution for uid
blasting the tires, NEVER pour water onto the calcium
chloride. A chlorine gas can be generated which is
poisonous and explosive. This can be avoided by slowly
adding calcium chloride akes to water and stirring
until they are dissolved.
FIG. 10
FIG. 11
PREVIOUS
NEXT
LAST
INDEX

SAFETY - 7
GVF Asparagus Cart Owner’s Manual
Wear suitable protective clothing, gloves, and eye/face
protection.
Replacement Parts
FIG. 11: Where replacement parts are necessary for
periodic maintenance and servicing, replacement parts
from GVF/Gillison’s must be used to restore your
equipment to original specications.
GVF/Gillison’s will not claim responsibility for
installation of unapproved parts and/or accessories and
damages as a result of their usage.
INSTRUCTION DECALS
FIG. 12: Location of all instruction decals are provided
as a reference. Corresponding numbers show where
decals belong on the machine. Replace any decals that
are damaged, missing or are not readable. Consult your
dealer.
1) SP 6210, qty 1 - Decal, (SW700) High Pressure
Fluid Hazard
2) SP 6211, qty 1 - Decal, (SW500) Exploding Gases
Warning
3) SP 6212, qty 1 - Decal, (SW4) Caution - Read
Manual
4) SP 6223, qty 2 - Decal, Gillison’s logo 2x12
SERIAL NUMBER
Location of serial number provided as a reference.
MODIFICATIONS
Modication or alteration of the equipment shall be
made only with prior written consent from GVF/
Gillison’s Variety Fabrication Inc.
Altering safety devices shall be prohibited.
RECORD RETENTION
The owner shall retain the following records for at least
3 years:
A. Purchase Information
FIG. 12
1
2
4
3
Serial Number
Gillison’s
Va r i e t y
Fabrication, Inc.
PREVIOUS
NEXT
LAST
INDEX

- SAFETY8GVF Asparagus Cart Owner’s Manual
B. Records of persons trained upon
delivery of the equipment.
C. Written records of frequent
inspections, maintenance performed
and parts replaced
OWNERSHIP RECORDS
When a change of ownership of the equipment occurs,
it is the responsibility of the seller to notify GVF/
Gillison’s Variety Fabrication Inc. with the following
information within 60 days of the sale:
A. Serial number of machine
B. Name & address of new owner
PREVIOUS
NEXT
LAST
INDEX

OPERATION - 9
GVF Asparagus Cart Owner’s Manual
OPERATION
Prior to operating be sure to read this entire manual
especially the sections containing safety information
and operation information.
STARTING
Choke - pull out and hold.
Turn ignition switch CW to crank and
start the engine. Push choke back in.
Allow time for the engine and hydraulic
oil temperature to warm before
operation.
INSTRUMENTS AND CONTROLS
Throttle
The throttle control cable is located to the left of the
operator. Pull out and rotate clockwise to lock into
position. To release and go to idle speed turn counter
clockwise and push in. FIG. 13
Hour Meter
Hour Meter (measures hours of engine operation. Refer
to meter for maintenance schedule) See FIG. 13
Forward & Reverse
Push forward to move machine forward. FIG. 13
Brake Switch
Switch ipped DOWN brake is ON.
Switch ipped UP (light appears) brake is OFF.
Engine must be running as brakes are hydraulically
released. FIG. 13
DRIVING REQUIREMENTS
Under all travel conditions, the operator shall use
careful discretion to gauge a safe travel speed. Take into
consideration conditions of ground surface, congestion
of area, visibility, slope, location of personnel, and other
factors that could cause a hazardous situation.
The operator must report immediately any problems or
malfunctions of the asparagus cart to a supervisor. If
the problem concerns safety it shall be repaired prior to
continued operation.
UNAUTHORIZED USE
Means shall be used to prevent use of machine by
unauthorized persons.
FIG. 13
Ignition Switch
Choke
Throttle
Brake - OFF
Brake - ON
Hour Meter
Forward &
Reverse
Control
PREVIOUS
NEXT
LAST
INDEX

- OPERATION10 GVF Asparagus Cart Owner’s Manual
1) Sun-shade collapses down. Do both sides.
2) Use pins to secure sun-shade frames in place.
3) Two people can lift the wing and then one can pin it
in to place.
TRANSPORTING
Once wings are up and pinned into place, (see steps 1 thri
3) back the asparagus cart onto a trailer for transporting.
PREVIOUS
NEXT
LAST
INDEX

LUBRICATION & MAINTENANCE - 11
GVF Asparagus Cart Owner’s Manual
LUBRICATION & MAINTENANCE
ENGINE LUBRICATION & MAINTENANCE
Follow recommendations of engine manufacturer.
Refer to engine manual.
GENERAL MACHINE LUBRICATION &
MAINTENANCE
All pivots with grease ttings should be greased weekly
or every 50 hours of operation, whichever is met rst.
FIG. 14
Check tire air pressure monthly. Refer to tire
specications for proper ination.
Check wheel nut torque monthly.
HYDRAULIC SYSTEM
Fluid level must be checked daily. Reservoir must be
kept full and free of contaminants.
Refer to hydraulic schematic for hydraulic oil
specications, part numbers and lters.
MAINTENANCE CHART
ITEM Daily 50
hrs
200
hrs
500
hrs
1000
hrs
Check Oil Level and
Cleanliness
l
Change Oil Filter l
Change Hydraulic Oil l
Grease Lubrication
Points
l
REFER TO ENGINE MANUAL FOR SERVICE
INTERVALSAND DETAILED INFORMATION.
HYRDRAULIC OIL FILL
OIL LEVEL SIGHT GLASS
FUEL FILL
FUEL LEVEL
ENGINE OIL DIPSTICK
ENGINE OIL FILL
FIG. 14
PREVIOUS
NEXT
LAST
INDEX

- LUBRICATION & MAINTENANCE12 GVF Asparagus Cart Owner’s Manual
FH Series
Type
§4 Stroke
§Air Cooled
§VTwin
§Overhead Valve
§Horizontal Shaft
Features
§Cast iron cylinder liners
§Dual element air filter
§Internally vented carburetor
§Overhead V-valves
§Pressurised lubrication
§Rotating grass screen
Options
§13 or 20 Amp charge coil
§Oil pressure switches
§Shaft variations
§Flywheel PTO
§Various oil drains
§Various speed control system
Technical Specifications
§Engine Type
Air-cooled, 4-stroke, Horizontal shaft,
OHV
§Number of cylinders
2
§Bore x stroke
75.2 x 76 mm
§Displacement
675 cm³
§Max. power
12.3 kW (16.4 hp) / 3600 rpm
§Max. torque
44.8 Nm (33.0 ft.lbs) / 2000 rpm
§Fuel tank capacity (litres)
§Oil capacity (litres)
1.6 litres
§Dry weight
44.5 kg
§Dimensions (L x W x H) (mm)
442 x 430 x 491
Performance curves
The power rating of this engine is the Net power rating tested on a production
engine and measured in accordance with SAE J1349. Actual power output will
vary depending on numerous factors, including, but not limited to, the operating
speed of the engine in application, environmental conditions, maintenance, and
other variables.
ENGINE SPECIFICATIONS
GA 2150 Engine, 601CC horizontal, FH601D-FS01S
PREVIOUS
NEXT
LAST
INDEX

ELECTRICAL - 13
GVF Asparagus Cart Owner’s Manual
ELECTRICAL
ELECTRICAL SCHEMATIC
GA 2170
PREVIOUS
NEXT
LAST
INDEX

- ELECTRICAL14 GVF Asparagus Cart Owner’s Manual
ELECTRICAL HARNESS DIAGRAM
GA 2170
PREVIOUS
NEXT
LAST
INDEX

PARTS - 15
GVF Asparagus Cart Owner’s Manual
PARTS
GENERAL ENGINE PARTS
GA 2150 Engine, 601CC horizontal, FH601D-FS01S
FILTERS
GVF Part Nos. Description
KW 11013-7022 FILTER, AIR PRIMARY
KW 11013-7023 FILTER, PREFILTER
KW 49065-7010 FILTER, OIL
KW 49019-0027 FILTER, FUEL
KW 99969-6296 OIL, 10W40 QT K-TECH
KW 92070-7004 SPARK PLUG, BPR4ES
KAWASAKI ENGINE PARTS
Kawasaki Part Nos: Description:
16115-7001 CAP, OIL FILL
52005-7003 OIL, DIPSTICK
92066-7003 DRAIN PLUG
670D2016 ORING, DRAIN PLUG
92055-7004 ORING, CAP OIL FILL
21171-7034 COIL ASSY IGNITION
49040-7001 FUEL PUMP
49070-7009 MUFFLER COMP
11060-7022 GASKET, MUFFLER
92210-7010 NUT, AIR FILTER HOUSING
PREVIOUS
NEXT
LAST
INDEX

- PARTS16 GVF Asparagus Cart Owner’s Manual
STEER HUB BREAKDOWN
7
8
6
9
REF. NO. PART NUMBER DESCRIPTION
1. GO 11656 HUB 5-5.5IN-4IN- 2000#
2. GO 11754 BEARING INNER
3. GO 11755 BEARING OUTER
4. GO 11751 DUST CAP
5. GO 11752 SEAL
6. MB 15183 NUT, 5/8 SLT HEX NF
7. GO 11753 BEARING INNER RACE
8. GO 11756 BEARING OUTER RACE
9. GO 11646 NUT, STUD
10. GH 11616 FLAT WASHER, SAE 5/8
NOTE: ITEM 1 INCLUDES ITEMS 2 THRU 9.
1
23
4
5
10
PREVIOUS
NEXT
LAST
INDEX

PARTS - 17
GVF Asparagus Cart Owner’s Manual
REF. NO. PART NUMBER DESCRIPTION
1. GO 11790 HUB 5 STUD 1IN HS X 4 1/8IN LG CAST H5-C
2. GO 11415 BOLT, WHEEL #610-018 - 1/2-20 X 1 1/2
3. GO 11210 DUST CAP GC-1 FOR HUB H5-C
4. MF 832190M1 BEARING CUP L44610
5. MF 70341230 BEARING CONE L44643
6. GCST ST-0182 SEAL, HUB CR12437
7. GO 11789 SPINDLE, 1IN W/NUT & COTTER PIN SA-1
8. GSS 10435 NUT, AXLE 1IN 615-009
NOTE: ITEM 1 INCLUDES ITEMS 2 THRU 6. ITEM 7 INCLUDES ITEM 8.
1
2
3
4
5 6 7
HUB BREAKDOWN
GO 11790
Hub 5 Stud 1IN HS X 4 1/8IN LG Cast H5-C
8
PREVIOUS
NEXT
LAST
INDEX

- PARTS18 GVF Asparagus Cart Owner’s Manual
GENERAL PARTS
KW 21163-7031
STARTER, KW
FH6010 ENGINE
KW 21171-7034
COIL, ASSY IGN.
KW 49065-7010
FILTER, OIL
KW 92066-0774
PLUG, DRAIN
KW 670D2016
ORING, DRAIN PLUG
GA 2150
ENGINE, 601CC
PREVIOUS
NEXT
LAST
INDEX