Gillison's Variety Fabrication GVF 10,000 User manual
GVF 10,000 Sonic Spray
Owners Manual
Model Number:
GVF 10,000
Manual Part Number: GTS 11125
3033 B
enzie
H
wy
. B
enzonia
, Mi 49616 231-882-5921
Fax 231-882-5637 800-392-6059
Gillison’sVariet y
Fabrication, Inc.
online: www.gillisons.com
GVF
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Table of Contents
Updated 1/12/23
INTRODUCTION 1
About Sonic Spray’s Zones 1
OPERATOR INTERFACE DISPLAY 2
Overview of Sonic Spray’s Operator Interface 2
OPERATION 11
MAINTENANCE 12
Basic 12
Maintenance of Solenoid Valves 13
Winterizing 12
INSTALLATION ON TRACTOR 14
KIT INSTALLATION ON SPRAYER 15
Display Controller CAN Tool 19
Front of Sprayer Electrical Connecons 22
Speed Sensor and Parts 20
Speed Sensor Harness to Main Connecon 21
Ultrasonic Electrical Connecons 16
Valve Installaon 18
Valve Mounng Reference 17
Zone Diagram 15
TROUBLESHOOTING 23
Ground speed not working 23
No Sync Warning 24
Power ON Status 23
Power to control on green light illuminated but display not
working 23
Sonic Spray will not power up 23
Target Indicator Funcons 24
Target Status & Near MIN 23
Ultrasonic 1 not working 23
Ultrasonics 23
Valve not opening 23
Valve not shung o 23
ELECTRICAL 25
Baery to Controller 32
Harness Display to Controller 29
HARNESS, VALVE 6 ZONE FOR AIR-O-FAN ENGINE DR 30
HARNESS, VALVE 8 ZONE FOR AIR-O-FAN ENGINE DR 31
Power Supply 25
Speed Sensor 28
Ultrasonics 26
Valve Harness Sprayer, 6 Zone 33
Valve Harness Sprayer, 8 Zone 34
Valve Harness Sprayer to Control 35
Valves 27
PARTS 36
ASCO Valves & Repair Kit GTS 11006 39
Baery Connecon Parts 46
Clamps 36
Display Controller and Parts 44
Harnesses 42
Harness, Proximity & parts 43
Mount for Display Controller and Parts 45
Rears Front Panel and Parts Reference 50
Rears Front Panel and Parts Reference connued 51
Sensors for 50 Long Range Sonic Spray 38
Sensors for Standard Range Sonic Spray 37
Sonic Spray Main Enclosure 47
Speed Sensor and parts 49
Tork Valve & DIN Harness GTS 11350 40
Tork Valve Repair Kit 41
Wheel Speed Assembly 48
GVF WARRANTY 52
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GVF Sonic Spray Owners Manual INTRODUCTION 1
INTRODUCTION
The informaon in this publicaon describes the parts
of the GVF Sonic Spray, Model GVF 10,000. Every
eort has been made to provide correct and concise
informaon, as available at the date of publicaon.
Your GVF dealer is available should items in this book
or details of your machine not be understood.
Your GVF dealer can assist in areas concerning
machine service. If the original book should become
lost or damaged, consult your GVF dealer in regards to
acquiring a replacement.
Customers are strongly advised to use an authorized
GVF dealer in connecon with any service problems
and adjustments that may occur.
Use only parts from your GVF dealer for
repairs and/or replacement.
Zone 3
Zone 2
Zone 1 Zone 4
Zone 5
Zone 6
Sonic Spray’s Tree Detecon System has a zone for each
of the ultrasonic high speed sensors. The illustrated
system above has 6 sensors & 6 zones.
Rear view of Sonic Spray’s zones. Rear view.
Zones only turn on when a tree is detected by a sensor.
Once a tree or part of one is detected by a zone sensor,
a signal is sent to turn on the spray in that respecve
zone. If no tree or part of a tree is sensed, no spray is
turned on.
ABOUT SONIC SPRAY’S ZONES
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GVF Sonic Spray Owners Manual
OPERATOR INTERFACE DISPLAY2
OPERATOR INTERFACE DISPLAY
OVERVIEW OF SONIC SPRAY’S OPERATOR INTERFACE
The Operator Interface is the display screen where all of the sengs and adjustments are made concerning the
operaon of the GVF Sonic Spray.
Flip the power switch up on the Operator Interface to turn on and operate the GVF Sonic Spray.
Main Screen
Start Up Screen
ON/OFF SWITCH
UP=ON
MASTER ON/OFF
NAVIGATION KEYS
LH MASTER ON/OFF
RH MASTER ON/OFF
ESCAPE KEY
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GVF Sonic Spray Owners Manual OPERATOR INTERFACE DISPLAY 3
WINDOW TRIM +/-
Adjustable window 0 to 100
0 = no delays
100 = 36”
This is both before and after
the object. (see diagram right)
A setting of 100 is equal
to 36”. Spraying would
start 36” before tree and
end 36” after tree.
36” 36”
Main Screen
PUSH BUTTON
CONTROLS STATUS OF
ZONE, AUTO/ ON/OFF
SPEED IN MPH
STATUS VALVE STATUS ULTRASONIC TARGET DISTANCE
TRIM KEYS UP/DOWN
INCREASES START POINT AND END POINT
OF SPRAY
0=NO INCREASE
100= ABOUT 3' BEFORE AND AFTER TREE
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GVF Sonic Spray Owners Manual
OPERATOR INTERFACE DISPLAY4
Ultrasonic Set-Up
STATUS ON=
ZONE SPRAYS
A
LL THE TIME
VALVE ON ALL THE TIME
STATUS OFF=
ZONE IS OFF ALL
THE TIME VALVE IS OFF ALLTHE TIME
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GVF Sonic Spray Owners Manual OPERATOR INTERFACE DISPLAY 5
PUSH KEY THEN USE
UP/DOWN KEYS TO
A
DJUST DISTANCE
Adjust the maximum distance that the ultrasonic eye will detect.
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GVF Sonic Spray Owners Manual
OPERATOR INTERFACE DISPLAY6
PUSH KEY AND
HOLD TO TURN
VALVE ON
PRESS KEY TO TURN
A
LL VALVES ON
Valve Set-Up Screen
Push the corresponding buon to test a valve.
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GVF Sonic Spray Owners Manual OPERATOR INTERFACE DISPLAY 7
PUSH KEY AND
USE UP/DOWN
KEYS TO ADJUST
NUMBER OF HOLES IN
HUB METERING PLATE LH SIDE
DISTANCE FROM
ULTRASONICS
TO NOZZLES
ON=SPEED SENSOR INPUT
OFF=NO SPEED INPUT JUST
USES FIXED SPEED VALUE
DIAMETER OF
WHEEL ON SPRAYER
RH SIDE
DISTANCE FROM
ULTRASONICS
TO NOZZLES
SET TO CALIBRATION SPEED
Set-Up Screen
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GVF Sonic Spray Owners Manual
OPERATOR INTERFACE DISPLAY8
FOR TESTING
SPIN WHEEL
TO CHECK
A
DJUSTS THE
CONTRAST OF
THE SCREEN
SELECTS SPANISH OR ENGLISH TURNS ON ZONES 7-10
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GVF Sonic Spray Owners Manual OPERATOR INTERFACE DISPLAY 9
TOTAL TIME ON
A
MOUNT OF TIME THAT
ZONE WAS ON
PERCENT ON
58S/88S = 65%
PERCENT OFF
30S/88S=35%
PRESS TO RESET
Zone Savings Screen
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GVF Sonic Spray Owners Manual
INITIAL SET-UP
1) Pulses / Rev.: Number of holes in metering plate on
wheel.
2) Nozzle Spacing: This is a distance seng, in inches,
from the sprayer’s nozzles to the ultrasonic eyes. This
distance can be adjusted to accommodate dierent
sprayer lengths.
3) Wheel Diameter: Diameter of wheel, in inches. Use
direcons below to achieve the most accurate wheel
diameter.
1) Mark side wall of re and the ground.
2) Rotate re 3 revoluons unl the mark
lines up with ground again.
3) Measure linear distance traveled on the
ground.
Diameter x pi (3.14) =
wheel circumference
Example: Distance = 368”
Divide by 3 revolutions: 368 = 122.46” = 39”
3 3.14
Divide by pi (3.14) Diameter
4) Turn on Ground Speed Sensing.
5) Set trip point distance for each eye. This is
the maximum distance each eye will target.
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GVF Sonic Spray Owners Manual OPERATION 11
OPERATION
1) Turn on sprayer.
2) Turn on sprayer valves.
3) Select the zones in Sonic Spray’s Operator Interface
Main Screen that are desired to run. Enable Master,
enable RH zone + LH zone. Each zone 1-10 defaults
to auto. If you want them on/o, push zone buon
to change. First start up aer power down Master
on/o turns all zones on/o. RH + LH side turn on/o
corresponding sides.
4) Now ready for spraying. Select tractor speed where
calibrated. Use Ground Speed in Sonic Spray’s Operator
Interface to maintain speed.
Turn o power switch when done with operaon.
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GVF Sonic Spray Owners Manual
MAINTENANCE12
MAINTENANCE
BASIC
1) Eyes: Do not power wash p of ultrasonic eyes/
sensors. Wash with so, damp cloth only.
2) Valves: Parally ll tank with clean water. Run
sprayer and operate valves on/o to clean out at the
end of each day of use.
3) Wheels: Check wheel bearings to prevent wobble
which could in turn eect proximity switch wheel
speed.
4) Tire Inaon: Maintain constant pressure. Pressure
change can aect re diameter and ground speed.
WINTERIZING
1) Remove hoses going to each valve.
2) Energize each valve.
3) Turn on each valve and blow air through
unl only air comes out of the nozzles.
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GVF Sonic Spray Owners Manual MAINTENANCE 13
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
MAINTENANCE OF SOLENOID VALVES
Torque Chart
Part Name Torque Value Inch-Pounds Torque Value Newton-Meters
with Manual Operator
DC Construction
Standard
DC Construction
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
Install valve bonnet and bonnet screws.
Install solenoid.
1.
2.
3.
1.
2.
3.
4.
5.
For AC construction (standard or with manual operator), proceed as
follows:
For DC construction (standard or with manual operator), proceed as
follows:
Note: Diaphragm spring is omitted for DC construction
For AC construction (standard or with manual operator), proceed as
follows:
large end
small end
For DC construction (standard or with manual operator), proceed as
follows:
6.
7.
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GVF Sonic Spray Owners Manual
INSTALLATION ON TRACTOR14
INSTALLATION ON TRACTOR
1) Route power supply harness to baery on tractor.
Connect red wire to 12V post on baery. Connect black
wire to ground post.
2) Route display harness into tractor cab and plug in
corresponding connecons.
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GVF Sonic Spray Owners Manual KIT INSTALLATION ON SPRAYER 15
ZONE 1
ZONE 2
ZONE 3
ZONE 4
ZONE 5
ZONE 6
12 PIN CONNECTION
FOR DISPLAY
KIT INSTALLATION ON SPRAYER
ZONE DIAGRAM
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GVF Sonic Spray Owners Manual
KIT INSTALLATION ON SPRAYER16
ZONE 1 AT TOP
ROUTE CORD THROUGH HOLE AND
INSTALL NUT, PLUG IN CONNECTOR
TO THE CORRESPONDING ZONE
LOCATION THEN TIGHTEN SEAL
TIGHT NUT
ZONE IDENTIFIER
NUMBER
ULTRASONIC ELECTRICAL CONNECTIONS
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GVF Sonic Spray Owners Manual KIT INSTALLATION ON SPRAYER 17
VALVE INSTALLATION
FOLLOW DIRECTION OF FLOW
INDICATED ON THE VALVE
MAKE SURE COIL IS NOT
POINTED DOWN
NOZZLES ARE SPLIT TO MATCH
ULTRASONIC ZONES
VALVE IS ON WHEN
PIN 1 = 12V
PIN 2 = GROUND
VALVE IS NORMALLY CLOSED
VALVE MOUNTING REFERENCE
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KIT INSTALLATION ON SPRAYER18
LIGHT COMES ON
WHEN ENERGIZED ON
VALVE COIL
MOUNTING NEEDS TO
BE ON TOP
SUPPLY FROM PUMP
TO MANIFOLD DIRECTION OF FLOW
MARKED ON VALVE
VALVE INSTALLATION
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