Girard Systems G-Link G-1500 User manual

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Girard Systems RV Awnings Products
Girard Link System: Motors and Controls
(G-LINK)
MANUAL
Owners Operation, Adjustment, Repair and Installation
Rev.111413-1
1361 Calle Avanzado, San Clemente, CA 92673 [phone] Fax [phone]

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Girard Systems- Warranty and Freight Procedures
Return Policy
Authorization must be obtained from Girard prior to the return of any merchandise for repair,
replacement or DCedit. The purchaser should obtain a "Return Goods Authorization" (RGA)
number for tracing and warranty claim purposes. All freight for return merchandise shall be pre-
paid by the purchaser. If claiming defective parts, freight incurred will be reimbursed to the
purchaser. Girard will not reimburse expedited freight charges. To obtain RGA #, contact Girard
Systems / Warranty Returns Department@ 1-800-382-8442 Monday thru Friday 7:00am to
5:00pm PS. T. The RGA# must be printed clearly on the package being returned, and on
accompanying packing slip or documents. This will expedite the claims process. Girard products
are built to specific customer requirements. Therefore, new merchandise being returned is
subject to prior authorization. If merchandise can be re-stocked, a twenty (20) % fee will apply
against any DCedit due, Custom ordered powder-coated items, painted items; special order
fabric and anodized parts are not returnable
.
Warranty Parts and Labor Claims
Authorization for reimbursement of any repairs or parts must be obtained from Girard prior to
any work performed or parts returned. An RGA#, as explained above will allow for tracking of
labor claims and returned parts for DCedit. Girard may not require the return of some warranted
parts. This will be determined when calling for RGA #.
Labor claims are processed according to labor hour guidelines and flat rate compensation
based upon particular labor functions. In order to process any labor claim, a copy of a repair
order supporting the claim must be provided. The repair order must include a desDCiption of
labor function, labor rate per hour, any returned parts claimed, and the RGA#. Replacement
parts will be sent via ground delivery at no charge to the purchaser. If warranty parts need to be
expedited, the purchaser will assume that cost. If warranty parts require DCedit in lieu of
replacement, DCedit will be issued to the original purchaser of the parts in the amount of the
original purchase. In most cases, warranty and returned goods DCedits will be processed and
dispersed within thirty (30) days of receiving claim paperwork or returned parts.
Freight Damage Procedure
NOTE: 5 days for concealed damage inspection upon receipt.
In the event of shortage or damage to a shipment, and or shipment has been received and
accepted. Inspect the shipment and report the loss directly to the freight carrier and then to
Girard Systems. If possible, take a photograph of the damage. Do not discard any packaging
material. When necessary, replacement products may need to be ordered depending upon the
extent of the damage or loss. Once the shipment has been received and accepted, it is the
recipient's responsibility to the file a claim with the carrier if the shipment is refused, the freight
carrier will return it to Girard. Please contact Girard immediately for replacements. In the event
of shortage in packing, a claim must be submitted to Girard within ten (10) days of receipt of
merchandise.

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GIRARD SYSTEMS
Girard Systems RV PRODUCTS
WARRANTY UPDATE
Effective March 1, 2009
APPLICABLE PRODUCTS
G-1500
G-2000
NOVA
NOVA-II
G-2085
G-5000
WARRANTY DURATION
ALUMINUM HOUSING FRAME LIMITED LIFETIME*
*Limited Lifetime warranty is applicable to the original owner and it is applicable to the Main
Housing. Girard Systems warrants the Main Housing Frame to be free of defects in materials and
workmanship under normal use. It is not applicable to the arms, interior and/or attachment
components.
The painted finish is warranted for five (5) years and is only applicable to Girard Systems factory
“powder coated” finishes (Black or White). Girard Systems does not warrant any OEM/Aftermarket
custom paint or finish modifications. The Painted finish is subject to normal fading and void if
proper maintenance and care has not been taken.
PARTS FIVE (5) YEARS
ELECTRONICS FIVE (5) YEARS
LED STRIPS ONE (1) YEAR
FABRIC FIVE (5) YEARS
LABOR ONE (1) YEAR
FREIGHT ONE (1) YEAR
PARTS/ELECTRONICS/FABRICS REPLACED UNDER A PRODUCT WARRANTY
CLAIM WILL CONTINUE TO BE WARRANTED BY GIRARD SYSTEMS FOR THE
REMAINING TIME OF THE ORIGINAL PRODUCT WARRANTY.
PURCHASED REPLACEMENT PARTS/ELECTRONICS/FABRICS WILL HAVE A
ONE YEAR (1) REPLACEMENT WARRANTY AND A NINETY (90) DAY LABOR AND
FREIGHT WARRANTY.
ALL OTHER WARRANTY TERMS, CONDITIONS AND PROCEDURES ARE THE
SAME AS STATED IN GIRARD SYSTEMS PRODUCT MANUALS.

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WARRANTY
Girard Systems offers a Limited Lifetime Warranty for its G-2000 Automatic Lateral Arm Awning
System, NOVA, NOVA-II, G-1500 Door and Window Awning System (the "Awning") by which Girard
Systems warrants that its Awning will be free from defects in materials and workmanship under the
normal use for which it was designed for as long as you (the original owner) own it. If you are not the
original owner, the Warranty will expire five (5) years from the original date of purchase. In addition, the
Warranty as to certain components of the Awning (specifically the fabric, motor and Electronics) is five
(5) years from the original date of purchase regardless of whether you are the original purchaser or not.
While this Warranty is in effect and following written notification to Girard Systems, Girard Systems, at
no cost to you, shall repair or replace the Awning or any part thereof which is under Warranty and which
fails to function as represented either because of a product defect or following normal wear and tear.
However, this Warranty shall not apply and Girard Systems shall not be responsible to repair or replace
the Awning or any part thereof because of damage caused by misuse or neglect of the Awning or by
failure to adhere to the written operating and installation instructions. This warranty shall not apply to any
Awning which has been altered or repaired by anyone other than Girard Systems or by its authorized
service representatives.
Girard Systems does not warrant that the Awning meets the requirements of any laws or regulations of
any county, state, municipality or other jurisdiction and you assume all risks and liability whatsoever
resulting from the use thereof.
EXCEPT AS SPECIFICALLY PROVIDED HEREIN, GIRARD SYSTEMS MAKES NO WARRANTY
OR REPRESENTATION, PROMISE OR GUARANTEE, EITHER EXPRESS OR IMPLIED, WITH
RESPECT TO ITS AUTOMATIC LATERAL ARM AWNING SYSTEM, INCLUDING ITS
QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. NO ONE, OTHERTHAN THE PRESIDENT OF GIRARD SYSTEMS, IS AUTHORIZED
TO MAKE ANY MODIFICATION ORADDITION TO THIS WARRANTY. IN NO EVENT SHALL
GIRARD SYSTEMS BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL OR
INCIDENTAL DAMAGES ARISING OUT OFTHE USE OF OR IN ABILITYTO USE THE AWNING
SYSTEM. IN NO EVENT SHALL GIRARD SYSTEMS' AGGREGATE LIABILITY HEREUNDER, IF
ANY, EXCEED THE COST OF REPAIR OR REPLACEMENT OF THE AWNING SYSTEM.
CAUTIONS:
Girard Systems awnings may be operated in light wind and rain conditions, however, when periods of
heavy rain and/or wind are expected or you leave the awning unattended, the awning should be closed.
Damage caused by wind and rain is not covered by warranty.
All awnings must also be closed prior to moving the vehicle for any reason. As an extra safety precaution
a visual check that the awning is fully closed is required.
Damage caused by failure to comply with these instructions is not covered by warranty.

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TABLE OF CONTENTS
ELECTRONIC CONTROLS MANUAL
Overview……………………………………………………………………………. 6
System Motors..…………………………………………………………………….. 6
Control Modules..…………………………………………………………………… 8
Model GC 136 (Motor Control –1M)……………………………………………… 9
Model GC 274A (AC Motor Controller with Optional LED)……………………… 13
Model GC 732 G (DC Motor Control)……………………………………………… 16
Model GC 779G (Remote Motion Sensor)…………………………………………. 19
Model GC 946G (Remote Retract All)……………………………………………… 23
Model GC 135IRL (Remote Ignition Retract-Lockout))…………………………… 25
Model GC 116I (Remote Anemometer)……………………………………………. 29
Model GC 104, GC 105A, GC 106, GC 107 (Remote Controls)…………………… 30
Model GC 229-1C, GC 230-2C (Remote Wall Switches)………………………….. 32
Battery Replacement………………………………………………………………… 33

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ELECTRONIC CONTROLS MANUAL
Overview
The Girard Link System brings to RV user new control technology that was designed to
eliminate unnecessary wiring of controls and utilize wireless RF linking to save space, reduce
weight and facilitate installation. Some examples of this are:
1. The wired Anemometer is replaced with an RF remote Anemometer unit that will retract
up to 2 awnings without hard wiring to to the control box.
2. The Ignition retract and Lock-out require 12volts dc from the ignition in order to
communicate with the Motor Controller and retract the awning.
The system consists of several modules that perform specific functions and communicate with
each other by transmitting or receiving radio (RF) signals.
SYSTEM MOTORS
Three types of motors are provided with the G-Link System
1. Standard AC Motors
2. Standard DC Motors
3. Receiver (Radio) motors
The Standard Motors require a motor control module to operate with a Remote Control, while
the Receivers Motors have a built in Receiver and do not require a motor control module.
The variety of motors is used in Girard Systems awnings and we give here a list of the most
commonly used units.
DC-12V MOTORS
RPM
AMPS
97DM35DS-3
24
3
97DM35DS-7
12
3.5
97DM45DS-35
35
4
STANDARD
RPM
AMPS
97DM35S-3
33
.85
97DM35S-6
17
.97
97DM35S-13
15
1.6
97DM45S-10
19
1.17
97DM45S-30
13
2.42
97DM45S-50
13
2.20
97DM59S-60
14
2.41
97DM59S-80
14
2.94
97DM59S-100
11
2.94

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STANDARD W/MO
RPM
AMPS
97DM45M-30
13
2.42
97DM45M-50
13
2.2
97DM45M-60
7
2.4
97DM59M-60
14
2.41
97DM59M-80
14
2.94
97DM59M-100
11
2.94
REMOTE MOTORS
RPM
AMPS
97DM35R-6
17
.97
97DM35R-13
15
1.5
97DM45R-30
13
2.42
97DM59R-60
14
2.41
97DM59R-80
14
2.94
97DM59R-100
11
2.94
REMOTE MTRS W/MO
RPM
AMPS
97DM45RM-30
13
2.42
97DM45RM-50
13
2.20
97DM45RM-60
7
2.4
97DM59RM-60
14
2.41
97DM59RM-80
14
2.94
97DM59RM-100
11
2.94

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CONTROL MODULES
Model Description Radio Part #
1. GC 136 AC Motor Control Receiver 98GC136
2. GC 274A AC Motor Controller with LED Receiver 98GC274A
3. GC732G DC Motor Control with LED Receiver 98GC732G
4. GC1146C DC Motor Control with LED Receiver 98GC1146C
5. GC779G Remote Motion Sensor Transmitter 98GC779G
6. GC946G Remote Retract All Transmitter 98GC946-G
7. GC1102 Ignition Retract Lock Out Transmitter 98GC1102
8. GC 116I Remote Anemometer Transmitter 98GC116I
9. GC 104 Remote Control –1C Transmitter 98GC104
10. GC105A Remote Control –5C Transmitter 98GC105A
11. GC 106 Remote Control –9C Transmitter 98GC106
12. GC 229 Remote Switch –1C Transmitter 98GC229
13. GC 230 Remote Switch –2C Transmitter 98GC230

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AC Motor Control –1M
Model GC 136 (Receiver)
The model GC136 Girard Control is a single awning control unit that can be remotely operated with a Girard
Remote Control.
The GC136 may be programmed simultaneously with up to 20 Remote Controls or other remote units. If an
additional unit is programmed it will replace the last unit programmed and the previous 19 units will remain
unchanged.
The Remote Control will operate the receiver from a distance of more than 500ft in open air and more than 100ft in
the presence of obstructions. The RF transmission frequency is 433.92MHZ.
The Awning may be operated directly from the GC136 using the UP/STOP/DOWN buttons (Fig. 1). The direction
of travel of the motor can be reversed without the need of changing the wiring connections using the Reverse switch
available on the unit (Fig. 2).
The GC136 can operate in either Continuous or Step modes (see Program Setup section):
a. In Continuous mode a single press of the button on the Unit or the Remote Control will cause the Awning
to move in the chosen direction until it reaches the closed or fully extended position unless the Stop button
is pressed.
b. In Step mode a single press will cause a small step in the chosen direction, but if the button is not released
within 2 seconds the movement will become continuous as desDCibed above.
Fig. 1 Fig. 2

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Programming steps for Manual Remote Control
NOTE:
Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds.
During the programming function the interval between each step required must be less than 10 seconds
1. Programming the GC136 to a Remote
a. Turn ON the power to the GC136
b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start
blinking
c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid
d. Press the UP button on the REMOTE (Control or Unit): The Green LED will turn off.
2. Cancel one Remote from the GC136
a. Turn on the power to the GC136
b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start
blinking
c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid
d. Press the DOWN button on the REMOTE (Unit): The Green LED will turn off.
3. Delete all of the Remotes from the GC136
a. Turn on power to GC136
b. Press simultaneously the STOP and LEFT button of the GC136 for at least 6 seconds: The Green
LED will first turn on solid and then blink a few times. When the Green LED turns off the
operation is completed.
4. Program “Continuous” or “Step” mode of operation
a. Turn ON power to GC136
b. Press simultaneously the STOP and RIGHT button of the GC136 for at least 6 seconds: The
Green LED will first turn on solid and then blink a few times. When the Green LED turns off the
operation is completed.
NOTE: TO reset to previous mode of operation repeat the three steps above.
Specifications
Power: 110VAC / 60Hz
AC Input: White = Neutral / Black = Line / Green = Earth
To the Motor: White = Neutral / Red = Direction 1 / Black = Direction 2 / Green = Earth
Ambient T: 0 - 130°F
Installation
To install the GC136 select a suitable indoor location then:
1. Install a 110VAC outlet box to plug in the unit
2. Bring the Awning’s Motor wires to this location and make the connections to the GC136 wires in a
Junction box or by other means in accordance to NEC requirements
3. Mount the GC136 on the wall using the sDCew and tape provided with the unit.

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AC Motor Controller with Optional LED
Model: 98GC274A
Figure 1
Description:
The GC274A AC Motor Controller with optional LED is designed to cover some customer needs. This unit is able
to control Standard AC Motor UP to 8 Amps; it can also provide 12 volts DC power for an optional LED strip. It
can be remotely operated with all Girard Remote Controls.
Sometime, if only the AC Power is available or the DC volt is not easy to reach. Here is when this unit is very
important and it will save a lot of time on the installation.
The GC274A may be programmed simultaneously with up to 20 Remote Controls or other remote units. If an
additional unit is programmed it will replace the last unit programmed and the previous 19 units will remain
unchanged.
The Remote Control will operate the receiver from a distance of more than 500ft in open air and more than 100ft in
the presence of obstructions. The RF transmission frequency is 433.92MHZ.

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The Awning may be operated directly from the GC274A using the UP/STOP/DOWN buttons (see figure 1.). The
direction of travel of the motor can be reversed without the need of changing the wiring by press the UP and DOWN
button at the controller at the same time for least 5 seconds.
The GC274A has a quick connector for an easy installation … The black and Red cables are used to connect an
Optional LED Strip.
NOTE:
Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds.
During the programming function the interval between each step required, must be less than 10
seconds.
1. Programming the GC274A to a Remote Control
a. Press both sides of the cover to open the lid and have access to the programming button.
b. Turn on the power to the GC274A
c. Press the program button (Fig. 2): the Green LED will start blinking
d. Press STOP (Fig.1 ): The Green LED will stop blinking and stay on solid
e. Press the UP button on the REMOTE (Control or Unit): The Green LED will turn off.
f. Press the UP or Down button to make sure the awning move
g. Press the light Arrow on the Remote control to turn the LED Strip ON/OFF
2. Programming the GC274A to a Anemometer (98GC116I)
a. Turn on the GC274A and the GC116I(Leave them on if already on)
b. Press the PROGRAM button on the GC274A (the LED will start blinking)
c. Press the STOP button on the GC274A (The LED will be on solid)
d. Press the UP button on the GC116I
e. Extend awing using a Manual Remote Control and press again the UP button on the GC116I to
verify that the unit is working properly (the awning should Retract)
f. Adjust the wind adjustment dial of the anemometer between 1~2.
3. Programming the GC274-00 to a Motion Sensor(98GC779G)
a. Power the GC779G connecting the leads to a 12volt DC circuit.
b. Set the Adjustment Dial to level 5.
c. Press the program button on the GC274A (The green LED will start blinking).
d. Press the Stop button on the GC274A (The green LED will stay solid).
e. Press the programming button on the GC779G.
f. Test if the code was accepted by pressing again the push button on the GC779G
(The Awning should retract).
g. If the Awning does not retract, repeat steps a to e
h. Bring back the Black Dial to the desired sensitivity number (level 3 is the factory
setting).

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4. Cancel one Remote from the GC274A
a. Turn on the power to the GC274A
b. Press the program button (Fig. 2): the Green LED will start blinking
c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid
d. Press the DOWN button on the REMOTE (Unit): The Green LED will turn off.
5. Delete all of the Remotes from the 95GC274-00
a. Turn on power to GC274A
b. Press simultaneously the Middle and the left button of the 95GC274-00 for at least 6 seconds:
The Green LED will first turn on solid and then blink a few times. When the Green LED turns off
the operation is completed.
6. Program “Continuous” or “Step” mode of operation
a. Turn on power to GC274A
b. Press simultaneously the STOP and RIGHT button of the 95GC274-00 for at least 6 seconds:
The Green LED will first turn on solid and then blink a few times. When the Green LED turns off
the operation is completed.
7. Change Motor direction
a. Turn on power to 95GC274-00
b. Press simultaneously the LEFT and RIGHT button of the 95GC274-00 for at least 6 seconds: The
Green LED will first turn on solid and then blink a few times. When the Green LED turns off the
operation is completed

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DC Motor Control (with optional LED Controller)
Model GC732G (Receiver)
Figure 1
The GC732G Motor Controls is used to control DC motors with Current requirements up to 10A.
The unit operates with all G-Link controls and is housed in a small box and the unit comes with a mounting bracket.
See Picture 1.
All connections are made with wires that can be terminated with the 12V Molex connectors without the need for a
junction box. The wires consist of:
8 pin Connector for the two wires (Blue and Brown) for connecting the DC motor(see Picture 2 Below)
4 pin Connector for the two wires (Black [-] and Red [+]) for connecting the 12 VDC power source (see
Picture 2 Below).
The white wire on the side is the RF receiver antenna and may be either left loose or attached to a surface using tape.
Picture 2

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Note: This Unit has an optional connector to control Led Light (On/Off) . (See picture 4). To open the controller
box and have access to the connector grasp and squeeze the lid along the top and bottom edges.
In order to control the optional LED strips Press the light Arrow on the Remote control.
The GC-732G must be installed on a fuse protected circuit (15A).
To install:
1. Select a convenient location inside the vehicle
2. Bring the 12VDC power and DC motor wires to this location
3. Connect the power to the input wires (Red = +12VDC, Black = -12VDC)
4. Connect the motor wires (Blue and Brown) to the motor using quick connectors.
5. Test operation using the IN and OUT red switches: If the rotation of the awning is not in the desired
direction move the black Reverse Switch to the opposite direction (See picture 3).
Picture 3
Picture 4

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Programming steps
NOTE:
Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds.
During the programming function the interval between each step required must be less than 10
seconds
1. Programming the GC 732G to a Transmitter (Remote)
a. Turn on the power to the GC 732G: The unit will start beeping for least 5 seconds.
b. Press the Programming button for a least 3 seconds. See picture 1. (Red LED will turn on after 3
seconds, see picture 2).
c. Press any button of the Remote Control (The LED will start blinking for about 5 seconds), verify
that the motor is turning in the correct direction. If the motor does not turn in the correct direction,
move the Reverse Switch to the other location (See picture 3).
2. Cancel all Remotes from the GC 732G (Note: Remotes can’t be cancelled individually)
a. Turn on the power to the GC 732G
b. Press the programming button for a least 5 second the Red LED will turn on and will turn off.
c. Press any button of the remote to make sure it is cancelled
3. Additional function…
a. In order to work properly this unit has a built in a volt detector, so if the voltage of the vehicle is
under 12 volts and the user try to move the awning the unit will emit 2 beeping sounds and stop
the awning until the voltage goes to 12 Volts or more.
.

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DC Motor Control (with optional LED Controller)
Model GC1146C (Receiver)
Figure 1
The GC1146C DC Motor Control is used to control DC motors with Current requirements up to 12A.
The unit operates with all G-Link controls and is housed in a small box. See Figure 1.
The GC1146C DC Motor Controller came with an external 25A fuse protection.
Colors and functions of wire connections to the GC1146C:
12VDC IN: Red Positive and Black Negative (Ground) (AWG-18)
DC Motor Brown and Blue (AWG-18) (Polarity reverses according to direction of motion)
LED Red Positive and Black Negative (Ground) (AWG-22)
Antenna White (AWG-20)
To install:
6. Select a convenient location inside the vehicle
7. Bring the 12VDC power and DC motor wires to this location
8. Connect the power to the input wires (Red = +12VDC, Black = -12VDC). See figure 2
9. Connect the motor wires (Blue and Brown) to the motor. See figure 2
10. To control the LED strip connect (Red = +12 LED, Black = -12 LED).
11. The white wire on the side is the RF receiver antenna and may be either left loose or attached to a surface
using tape.
See figure 2 below for more detail.

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Figure 2
Note: LED Light and Motion Sensor connections Diagram on Figure 2
In order to control the optional LED’s on the GC1146C, there are a special Remotes or wall switches, with part
numbers: 98GC1063 (single Channel), 98GC1029 (Five Channels), 98GC660B (single Channel Wall SW) or
98GC661B (Five Channel Wall SW).
Note:
1. The GC1146C must be installed on a fuse protected circuit (20A).
2. Use appropriate wire gauge for interconnections

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Programming steps to hand held remote
NOTE:
Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds.
During the programming function the interval between each step required must be less than 10
seconds
1. Programming the GC1146C to a Hand Held Remote
a. Turn on the power to the GC1146C: by the RF receiver in the unit will emit a soft beep.
b. Press twice the P2 button on the back of the Remote (The RF receiver will emit a beep with each
press)
c. Press the UP on the Remote and verify that the motor is turning in the up direction. If the motor
turns in the opposite direction (down), repeat a. and b. and finish the process by pressing the
DOWN button.
2. Programming the GC1146C to an additional Remote
a. Do not turn off the power to the DC1146C (If you do, you will delete the previous remote!)
b. Press twice the P2 button on the back of the first Remote (The RF receiver will emit a beep with
each press)
c. Press once the P2 button on the back of the additional Remote (The RF receiver in the unit will
beep)
d. Press the UP or DOWN button on the Remote to verify that the unit is programmed
3. Cancel a Remote
a. Turn on the power to the GC1146C: a soft beep will be emitted by the RF receiver in the unit.
b. Press tthe P2 button on the back of the Remote (The RF receiver will emit a beep with each press)
c. Press once the STOP button of the Remote
d. Press the P2 button of the Remote. The RF receiver will beep three times.
4. Program “Continuous” or “Step” mode of operation
a. Turn on power to GC1146C
b. Press the P2 button on the Remote
c. Press the UP button of the remote.
d. Press the P2 button on the Remote.