GIULIANO G1 SPORT User manual

Original Instructions
Operation Instructions
Ed.07/14 Cod.3038988
English G1 SPORT
SPORT

2
EC DECLARATION OF CONFORMITY
We, GIULIANO INDUSTRIAL S.P.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY
do hereby declare on our own responsibility that the product:
which this statement refers to meets the following directive
as well as the following:
Correggio, 29/10/12
G1 SPORT
EN 12100 - EN 60204-1
The model of the present declaration complies with directive EN ISO / IEC 17050-1
The signature of this declaration of conformity is the person authorised
to provide for the technical literature le.
Passenger Car Tyre Changer
Scrapping must be made in accordance with the following directive:
We, GIULIANO INDUSTRIAL S.P.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY
do hereby declare on our own responsibility that the product:
which this statement refers to meets the following directive:
2011/65/EU (RoHS)
Passenger Car Tyre Changer
ROHS DECLARATION OF CONFORMITY
as well as with the national laws in force in the Country of Installation.
RAEE DECLARATION OF CONFORMITY
We, GIULIANO INDUSTRIAL S.P.A. - Via Guerrieri, 6 - 42015 Correggio (RE) ITALY
do hereby declare on our own responsibility that the product:
which this statement refers to meets the following directive:
Passenger Car Tyre Changer
Raccolta differenziata
86/217/CEE - 2006/42/CE -
2006/95/CE - 2004/108/CE
G1 SPORT
G1 SPORT
GIULIANO INDUSTRIAL S.p.A
Il Presidente CdA
Gianluca Maselli
GIULIANO INDUSTRIAL S.p.A
Il Presidente CdA
Gianluca Maselli
GIULIANO INDUSTRIAL S.p.A
Il Presidente CdA
Gianluca Maselli
Correggio, 24/06/14
2012/19/EU (RAEE)
This equipment is subject to the regulations foreseen by Directives 2012/19/EU (RAEE) and therefore it cannot be scrapped as
a generic scrap material but through specic collection circuits; the symbol with “barred tank” marked on the product refers to
this prescription. Scrapping must be made in accordance with Directives 2012/19/EU (RAEE) as well as with the local Regula-
tions in force in the Country of installation, the non-respect of the Directive is subject to sanctions according to the national Laws
of the Country of destination. Abandonment or wrong scrapping of the equipment subject to Directive 2012/19/EU (RAEE) can
cause serious damage to the environment.
The manufacturer is available, according to the Directive, to scrap the equipment; for this service, please contact the manufactu-
rer or your dealer.
Correggio, 24/06/14
2012/19/EU (RAEE)

3
CONTENTS
CHAPTER Page
1.0 INTRODUCTION......................................................................................................................................................4
1.1 Tyre-Changer data...............................................................................................................4
1.2 Manufacturer data............................................................................................................................4
1.3 Data plate.........................................................................................................................4
2.0 GENERAL DESCRIPTION...........................................................................................................................4
3.0 SPECIFICATIONS...........................................................................................................................5
4.0 DECALS PLACEMENT.................................................................................................................................6
5.0 SAFETY INSTRUCTIONS............................................................................................................................7
6.0 SAFETY DEVICES....................................................................................................................................7
7.0 TRANSPORT.........................................................................................................................................................8
8.0 UNPACKING.......................................................................................................................................................8
9.0 INSTALLATION....................................................................................................................................................9
9.1 Tyre-Changer site requirements.................................................................................................................9
9.2 Tyre-Changer placement and connections.............................................................................................9
10.0 EQUIPMENTCOMPONENTS............................................................................................................................................10
11.0 CONTROLS DESCRIPTION.......................................................................................................................11
12.0 TYRE DEMOUNTING...............................................................................................................12
13.0 TYRE MOUNTING.......................................................................................................................................13
14.0 STANDARD ACCESSORIES............................................................................................................................14
15.0 RE-POSITIONING................................................................................................................................................15
16.0 STORAGE................................................................................................................................................15
17.0 SCRAPPING................................................................................................................................................15
18.0 OIL TREATMENT................................................................................................................................................15
19.0 MAINTENANCE................................................................................................................................................16
19.1 Standard maintenance......................................................................................................................16
19.2 Extraordinary maintenance...............................................................................................................................16
20.0 TROUBLESHOOTINGCHART.........................................................................................................................................17
21.0 WIRING DIAGRAMS..............................................................................................................................................18
22.0 PNEUMATIC DIAGRAMS.................................................................................................................................................19
23.0 SERVICEREPORTS.......................................................................................................................................................20

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1.0 INTRODUCTION
Thank you for purchasing one of our Professional Tyre-Changer designed for demounting and mounting operations on
standard, UHP and “run-at” tyres.
To prevent accidents or damages to the tyre-changer, use only recommended procedures and accessories.
1.1 Tyre-Changer data:
Please refer to “Tyre-Changer Model” and “Serial Number” data on the Data-Plate (see sample below) to provide our
Technical Service Dept. with the necessary details for prompt assistance and spare-parts tracking.
In case of discrepancies between Tyre-Changer data on Data-Plate and this Manual, please refer to Tyre-Changer data-
plate only.
1.2 Manufacturer data:
Please check the “Declarations of Conformity” at page 2 of this Manual and Tyre-Changer Data-Plate
1.3 Data-plate:
Keep this Manual in good conditions for further references.
Keep all instructions permanently with the unit.
2.0 GENERAL DESCRIPTION
The Tyre-Changer is NOT intended for demounting completely- or partially-inated tyres, dirty tyres, nor for rim bending
or industrial wheels with split ring rims demounting.
All these operations are forbidden.
This Manual is part of this Tyre-Changer.
Use equipment only as described in this Manual.
Read and understand all instructions before operating this machine.
FAC SIMILE

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3.0 SPECIFICATIONS
Gross weight 250 kg
(without optional
accessories)
1065
Carton
Wooden pallet
Packing details
Connections:
-Electrical Feeding: 230V - 1Ph - 50/60 Hz
-Working air pressure: 8÷10 bar (116÷145 psi)
-Air-feeding pressure regulator set at 8 bar (116 psi) included
Working capacity:
-Rim diameter clamping: 13”
-Maximum rim width: 13” (325mm)
-Maximum wheel diameter: 25” (640mm)
Motoinverter chuck details:
-Motor power: 0,75 Kw
-Maximum torque: 1200 Nm
-Clockwise rotation speed: 8÷16 rpm
-Working noise level: < 70 dB
Layout details:
-Minimum overall dimensions: 975 x 750 x 980 H mm
-Net weight (accessories excluded): 195 kg
-Operating temperature range: min +5° C max +50° C (+41°÷+122° F)
Standard accessories (ref. page 14):
-Bead Breaker Tool
-Bead Breaker Disc Tool
-Push Wheel Tool
-Exagonal Wheel Blocking Device A
-Exagonal Wheel Blocking Device B
Overall dimensions (mm)
750
min 980 max 1080
760
975
975