Global 988993 User manual

Global Industrial
globalindustrial.com Manual Part No. 988993M
08/16/2018
POWERED PALLET TRUCK
MODEL 988993

PROPOSITION 65
WARNING
Inaccordanceto
CaliforniaHealth&SafetyCodeSections25249.5et.seq.
thiswarningistoletyouknowthatthisproductcanexpose
youtochemicalsknowntothestateofCaliforniato
causecancer,birthdefectsandotherreproductiveharm.
Formoreinformationvisit:www.p65warnings.ca.gov

3
FOREWORD
As a lift truck operator, you are
responsible for a machine that is use-
ful, powerful, and can be hazardous if
not operated as described. Your
Global Industrial truck may weigh
more than some cars, depending on
the model. Observing and practicing
the safety warnings in this manual
cannot be overemphasized. Just
knowing the warnings, however, is no
substitute for common sense. Focus-
ing on the task at hand will, in almost
all cases, prevent accidents. Think of
the truck as your own. In this way you
will learn its capabilities and limita-
tions.
This manual is intended to remain
with the truck at all times as a handy
reference guide to operation. Detailed
maintenance procedures are found in
the parts and service manual for the
specific truck model, and are to be
performed only by a qualified techni-
cian. For further information on
obtaining a complete parts and ser-
vice manual, see page 23 of this man-
ual.
The operator who knows his truck will
learn to spot problems as they
develop. This is accomplished by per-
forming the Daily Checks and report-
ing any problems to the designated
authority.
TABLE OF CONTENTS
SAFETY SYMBOLS..............................................................................................4
GENERAL DESCRIPTION....................................................................................4
NAME PLATE AND WARNING DECAL ...............................................................4
LOAD CAPACITY..................................................................................................7
BEFORE OPERATION..........................................................................................8
INSTRUMENTS AND CONTROLS.....................................................................10
OPERATION........................................................................................................11
Forward and Reverse Travel and Speed Control ...............................11
Steering..................................................................................................11
Stopping.................................................................................................12
Parking...................................................................................................12
Battery Charging...................................................................................13
Load Handling .......................................................................................13
Moving a Disabled Truck......................................................................13
BATTERY SAFETY AND MAINTENANCE............................................21
NOTICE - OBTAINING A PARTS AND SERVICE MANUAL..............................23

4
SAFETY SYMBOLS
WARNING and CAUTION are both signal words intended to alert the viewer to
the existence and relative degree of a hazard. They are both preceded by a safety
alert symbol consisting of an exclamation mark enclosed by a triangle.
A Warning indicates a hazard which could result in injury or death if proper pre-
cautions are not taken.
A Caution indicates a reminder of routine safety practices.
A prohibition slash (circle with diagonal slash through it) indicates a procedure or
action that should not be performed under any circumstances, as both personal
injury and/or damage to equipment will result.
GENERAL DESCRIPTION
Global Industrial Pallet trucks lift and
transport loads on rigid forks.
Control for steering, braking, forward
and reverse travel, horn, lift, lower and
speed control are all located on the
control handle.
Trucks in this series may vary in load
capacity, battery arrangement, and
instrumentation, depending on model
and options.
NAME PLATE AND WARNING DECAL
Name plate and warning decal loca-
tions may vary between models, but
they are always near the steering arm
within sight of the operator.
If the name plate or warning decal are
lost or damaged they should be
replaced immediately. Have your
supervisor or the designated author-
ity contact Global Industrial Autho-
rized Dealer for replacement.
The name plate shows the model
number, serial number, and truck
type. Battery type, with voltage and
minimum weight, is shown along with
information on the load capacity and
load center.
The warning decal contains warnings
which also appear, with illustrations, in
the Operating Precautions section of
this manual.

5
988993 Name Plate and Warning Decal Locations
Pos. Description
1 Do not ride on truck
2 Lifting Point
3 Direction Decal on Control Handle
4 Emergency Switch Decal
5 Name Plate
6 Key Switch On / Off Decal
R8501-A

6
This truck is equipped with a battery. Read and heed the following warning plus
any other warnings located near or on the battery. An example is shown here:
WARNING:

7
LOAD CAPACITY
Do not overload truck. Check name
plate for load weight capacity and load
center information.
The load capacity depends on the
load center. The load maximum
capacity listed on the capacity plate
assumes a uniform load whose center
is at 1/2 the length of the fork and cen-
tered between the forks. The maxi-
mum load capacity is reduced when
the load center exceeds 1/2 the length
of the forks or is not centered between
the forks. The fork length and wheel-
base must be adequate for the skid or
bin to be handled.
Note that a truck undergoing speed
changes is less stable than a standing
truck. If you are not sure that the truck
can lift a certain load, consult your
supervisor or the designated authority.
Load Center
R8502

8
BEFORE OPERATION
The table on page 9 covers important
inspection points on trucks which
should be checked prior to operation.
Depending on use, some trucks may
require additional checks.
The illustration below shows a sample
formatforanOperatorChecklist,which
canbemodifiedasnecessarytofityour
operation.
Periodic maintenance of this
truckbyaQUALIFIEDSERVICE
TECHNICIAN is required.
AQUALIFIEDSERVICETECH-
NICIAN should check the truck
monthly for proper lubrication,
proper fluid levels, brake main-
tenance, motor maintenance
and other areas specified in the
parts and service manual main-
tenance section.
If the truck is found to be unsafe
and in need of repair, or contrib-
utes to an unsafe condition,
report it immediately to the des-
ignatedauthority.Donotoperate
it until it has been restored to a
safe operating condition. Do not
make any unauthorized repairs
or adjustments. All service must
be performed by a qualified
maintenance technician.
Sample of Operator Check List
WARNING:
WARNING:
WARNING:
R6235GL

9
Operator Checks
ITEM PROCEDURE
Transmission and hydraulic
systems Check for signs of fluid leakage.
Forks Check for cracks and damage.
Guards and load backrest Check that safety guards are properly secured
and not damaged.
Safety signs Check that warning labels, nameplate, etc.,
are in good condition and legible.
Horn Check that horn sounds when operated.
Steering Check for binding or looseness in steering
arm when steering.
Travel controls Check that speed controls on control handle
operate in all speed ranges in forward and
reverse and that belly button switch functions.
Wheels Check drive wheel for cracks or damage.
Move truck to check load wheels for freedom
of rotation.
Hydraulic controls Check operation of lift and lower to their maxi-
mum positions.
Brakes Check that brakes actuate when steering arm
is raised to upright position, and when lowered
to horizontal position.
Deadman/Parking brake Check that steering arm raises to upright posi-
tion when released and brake applies.
Battery disconnect Check that battery can be disconnected and
reconnected. Check for connector damage.

10
INSTRUMENTS AND CONTROLS
The steering arm and control handle
provide controls for steering, forward
and reverse speed control, braking,
raising and lowering the forks, and
horn. Control handles on all models
have a “belly-button” reversing switch
which reverses the direction of the
truck upon contact with the operator.
Control Handle
Pos. Description
11 Battery Discharge Indicator - BDI
12 Key Switch
13 Lowering Button
14 Lifting Button
15 Directional / Speed Control
16 Horn Button
17 Reversing Switch - Belly Button Switch
R8503

11
OPERATION
Forward and Reverse Travel and Speed Control
Control Handle
All directional and speed controls are
located on the control handle.
Forward and reverse are controlled by
rotating the speed control lever in the
desired direction. The lever is spring
loaded to return to neutral when
released. Further rotation in either
direction will progress the truck from
slow to maximum travel speed.
To change directions or to stop the
truck, rotate the speed control lever in
the opposite direction. The truck will
come to a stop and then, unless the
controls are returned to the center
neutral position, accelerate in the
opposite direction.
Steering
Moving the control handle (which con-
nects to the steering arm) right or left
will turn the truck right or left. When
maneuvering around corners, make
square turns and be sure there is
adequate clearance.
R8504

12
Stopping
Stopthetruckasgraduallyaspossible.
Unnecessary rapid stopping could be
hazardous. Load could become unsta-
ble.
To stop the truck’s movement (forward
or reverse), raise the control handle to
theup position orpush the controlhan-
dle all the way down. In both positions,
the brake will apply. To release the
brake, just move the control handle to
the operating position.
NOTE: The steering arm gas spring
automaticallyraisesthesteer-
ing arm to the upright position
when the steering arm is
released.
CAUTION: If the control handle does
not raise immediately to
the vertical position when
released, the truck should
be placed “OUT OF SER-
VICE” until it can be
inspected by a qualified
service technician.
Parking
Whenparkingthetruck,donotobstruct
traffic lanes or aisles.
1. Park the truck in its designated
parking area.
2. Raisethesteeringarmuntilvertical
to apply the parking brake.
3. Fully lower forks.
4. Turn keyswitch to off position.
Remove key for added security.
5. Push the red disconnect plunger.
Steering Arm Braking Positions
R8505

13
Battery Charging
Refer to page 21 for battery safety
and maintenance.
NOTE: Battery charging instructions
are contained in the service
manual.
Load Handling
Handle only loads arranged for
stability and always use cau-
tion. Raise and lower the load
smoothly to prevent the load
from falling.
Always be sure the load and
load center are within the
capacity of the truck. If in doubt
check the nameplate.
1. Approach the load slowly.
2. Move the truck slowly into posi-
tion so that the forks are within
pallet or skid, and the load is cen-
tered over the forks and as far
back as possible.
3. Raise the forks to lift load.
4. Lead the truck by the control han-
dle with the load trailing except
when in confined areas. Ramps
should be traveled with operator
uphill of truck when empty, or
operator downhill of truck with
load on forks standing off to side
of truck.
5. Always look in the direction of
travel. Move slowly and check
clearances when approaching
obstructions.
6. Do not make sudden starts and
stops. Operate truck smoothly
and gradually.
7. Travel slowly and squarely
around corners. Remember that
the trailing load wheels do not fol-
low the turn path of the drive
wheel. Instead they tend to cut
the corner.
8. Line up the truck with the unload-
ing area.
9. Stop the truck and check the load
alignment with surrounding
objects.
10. Be careful not to damage or
move adjacent loads and objects.
11. Lower the forks until the load is
resting on its own.
12. Move the truck back until the
forks are clear of the pallet.
Moving a Disabled Truck
Do not attempt to move a disabled
truck; notify your supervisor or proper
authority.
WARNING:
WARNING:

14
The following operating instructions appear on the truck warning decal, which is
located near the steering arm.
Do not operate this truck unless you
have been trained and authorized to do
so, and have read and understand all
warnings and instructions contained in
this operator’s manual and on this truck.
R8848
R8489
Do not operate this truck until
you have checked its condition.
Give special attention to
wheels, horn, battery, controller,
lift systems, brakes, steering
mechanism, guards and safety
devices. If you have any ques-
tions, notify your supervisor or
proper authority.

15
R8490-A
Walkie Pallet Trucks: Operate
truck only from walking position.
R8491-A
Wear foot protection and
keep feet clear of truck.

16
R8492
Do not carry passengers.
R8493
Observe applicable traffic regulations. Yield right-of-way to pedestrians.
Slow down and sound horn at cross aisles and wherever vision is
obstructed.

17
R849
Start, stop, travel, steer and brake smoothly. Slow down for turns and on
uneven or slippery surfaces that could cause truck to slide or overturn. Use
special care when traveling without load as the risk of overturn may be
greater.
R8495
Always look in direction of travel. Keep a
clear view, and when load interferes with
visibility, travel with load or lifting mecha-
nism trailing (except when climbing
ramps.

18
R8496-A
Use special care when operating on ramps; travel slowly, and do not angle
or turn. Travel with lifting mechanism downhill.
R8497
Do not handle loads which are higher
than load backrest or load backrest
extension unless load is secured so that
no part of it could fall backward.

19
R8498
Before lifting, be sure load is centered,
forks are completely under load, and
load is as far back as possible against
load backrest.
Keep hands out of lifting mechanism.
R8499