Glunz & jensen Concept 205 c User manual

Pre-installation Manual

CONCEPT 205 C

Pre-installation Manual

CONCEPT 205 C

Edition AC, June 2014

This book has part No 10073807

T11376

This manual is published by: Glunz & Jensen Degraf S.p.A.

’Il Girasole’ - Palazzo Donatello 8/03b

20084 Lacchiarella (MI)

Italy

Internet: www.degraf.glunz-jensen.com

Pre-installation Manual - CONCEPT 205 C 1425

0-2

Part 0: Introduction

Reservations

•This manual was written and illustrated using the best possible information avail-

able at the time of publication.

•Any differences between this manual and the equipment reflect improvements intro-

duced after the publication of the manual.

•Changes, technical inaccuracies and typographic errors will be corrected in subse-

quent editions.

•As a part of our policy of continuous improvement, we reserve the right to alter de-

sign and specifications without further notice.

Pre-installation instructions

The instructions in this Pre-installation Manual allow the customer and the Service

Technician to prepare the installation site for the unit and for the installation itself.

•Never install the unit in explosive environments.

•It is the responsibility of the owner and operator/s of the unit that the installation is

made in accordance with local regulations, and by engineers authorized to carry out

plumbing and electrical installations.

•The manufacturer cannot be held responsible for any damage caused by incorrect in-

stallation of the unit.

"Only qualified Service Technicians are allowed to unpack and install the

equipment.

#When preparing the installation site please take into consideration that this

equipment is for restricted access locations only!

Notes, cautions, and warnings !

Throughout the manual warnings, cautions, and notes are written in bold like the ex-

ample below:

#Electrical installation must conform to local regulations and guidelines.

Symbol Meaning Explanation

"Note

The operator should observe and/or act according to the

information in order to obtain the best possible function of the

equipment.

$Caution

The operator must observe and/or act according to the

information in order to avoid any mechanical or electrical

damage to the equipment.

#Warning

The operator must observe and/or act according to the

information in order to avoid any personal injury.

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0-3

Introduction

Table of contents

Pre-installation Manual - CONCEPT 205 C 1407

0-4 Introduction

Table of contents

Part 0: Introduction .................................... 0-3

Reservations ..................................................0-3

Pre-installation instructions ........................................0-3

Notes, cautions, and warnings ! .....................................0-3

Table of contents .................................................0-4

Part 1: Transportation .................................. 1-1

When the unit arrives ..............................................1-1

Storing the unit before installation ...................................1-1

The crate.......................................................1-1

Dimensions and weight...........................................1-1

Checking the crate for damage......................................1-2

Handling the crate ..............................................1-2

Transporting the unit...............................................1-3

Lifting the crate ................................................1-3

Available width for transport .......................................1-3

Part 2: Installation requirements ...........................2-1

Environmental requirements .........................................2-1

Accessories to be provided by customer for connections ......................2-1

Installation kit ...................................................2-1

Space requirements ...............................................2-2

Free space around the unit ........................................2-2

Unit dimensions and connection locations..............................2-3

Electrical requirements .............................................2-5

Main power connection...........................................2-5

Main power outlet ..............................................2-5

Power supply cable .............................................2-5

Electrical specifications ...........................................2-6

Fuses .......................................................2-6

Power consumption .............................................2-6

Part 3: Pre-installation checklist ...........................3-1

Part 1: Transportation

When the unit arrives

Storing the unit before installation

The crated unit will usually be delivered some time before the arrival of the Service

Technician. In which case you should prepare an appropriate place indoors to store the

crated unit.

The crate

Dimensions and weight

Width (W) 1870 mm (73.6")

Length (L) 2470 mm (97.2")

Height (H) 1550 mm (61")

Weight, crated (± 5%) approx. 1260 kg (2778 lb)

Weight, unit approx. 1000 kg (2205 lb)

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1-1

Transportation

When the unit arrives

T32977

Checking the crate for damage

Check if the crate is damaged at the time of delivery. Take note of the damage before

you allow the Service Technician to unpack the unit. Provide a detailed description or

take a photograph of the damage.

"Report any damage to the crate to the transport company.

Handling the crate

The icons on the crate indicate how to handle the crate during transport and storage:

Pre-installation Manual - CONCEPT 205 C 1407

1-2 Transportation

The crate

Ensure that the side

indicated by the arrows

is always up

Handle the crate with

care.

Never expose the crate to

water, or place it in a high-

humidity area.

Do not stack the crates. Do not tilt the crate.

Transporting the unit

Lifting the crate

The unit is supplied in a wooden crate. The unit is very heavy equipment. To lift the

crate a fork-lift truck is required.

Available width for transport

Depending on the width of the door(s) through which the unit has to be transported to

the installation site, the Service Technician may have to perform the actions described

in the table below:

If width of the door is… Then…

> 1920 mm No action is required as the crated unit can be transported

immediately to the installation site.

1920 - 1720 mm The Service Technician has to unpack the unit.

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1-3

Transportation

Transporting the unit

T32327

Pre-installation Manual - CONCEPT 205 C 1407

1-4 Transportation

Transporting the unit

Part 2: Installation requirements

#This unit must be installed in restricted access locations only.

"Check the delivery route to the installation location for necessary clearance

and remove all obstructions.

Environmental requirements

Provide a heating and ventilating system capable of maintaining room temperature be-

tween 17 and 28°C (63 and 82°F) and relative humidity on max. 80%.

For heat emission see “Power consumption” on the page 2-6.

Accessories to be provided by customer for connections

Customer has to provide power cable according to the requirements on page 2-6.

All hoses (for compressed air, exhausts and solvent) are delivered with the machine.

Installation kit

Installation kit is included with the unit. It comprise the parts necessary to make the in-

stallation. See Service Manual for installation part list.

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2-1

Installation requirements

Environmental requirements

Space requirements

Free space around the unit

Decide where the unit shall be placed and make sure that the free space around the

machine makes servicing and work possible.

The recommended minimum free space around the unit is:

•1200 mm (47.2") in front of the unit,

•800 mm (31.5") on the sides and at the back of the unit.

Pre-installation Manual - CONCEPT 205 C 1407

2-2 Installation requirements

Space requirements

T11377

800 m 31.5"m( )

1m )200 m (47.2"

800 m 31.5"m( )

800 mm 31.5"()

1m )200 m (47.2"

800 m 31.5"m( )

FLOOR

Unit dimensions and connection locations

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2-3

Installation requirements

Space requirements

T81137

1mm

(4 . ")

250

20mm

(.6")

10mm

(6 . ")

processor

exhaust

power

supply

expoxure

exhaust

light finisher

exhaust

dryer

exhaust

solvent

out

solvent

compressed

air

compressed

air

Compressed air supply

The compressed air supply pressure must be min. 6bar(87psi)and max. 10 bar (145 psi).

Solvent connection

If the solvent barrels are more than 5 meters from the processor and the piping is lifted

higher that the solvent tanks, it is recommended to mount a nonreturn valve at the bar-

rels to prevent backlash of solvent/air in the hoses during process.

In case of need to turn off the solvent supply to the processor, it is recommended to in-

stall handvalves in the end of the solvent installation.

$Never lead solvent out - hose into a drain, as most solvents are strong

pollutants. It is also illegal to empty these types of chemicals into the public

sewer system.

Under all circumstances local regulations applying to the treatment of

(chemical) waste must be followed strictly.

Exhaust

Processor and light finisher exhausts must be connected to the appropriate location

(directly to the outside or to the building exhaust installation).

Exposure exhaust does not need any connection and may blow directly to the room.

"Exposure exhaust can be loud and can introduce warm air into air conditioned

room.

Make sure that the airflow is correct and minimum exhaust capacity is according to the

table below:

Dryer, min. 100 m3/h

Light finisher, min. 400 m3/h

Processor, min. 400 m3/h

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2-4 Installation requirements

Space requirements

Electrical requirements

#Electrical installation must conform to local regulations and guidelines.

Main power connection

The main power connection must be made to the main connector located at the back of

the unit.

Main power outlet

Provide a main power outlet close to the installation site. The table on the next page in-

dicates the applicable power supply types.

Power supply cable

The power supply table on the next page shows recommended power supply cable for

unit.

$The conductors in the power supply cable must be of copper.

When deciding what type of cable to use take into account the mechanical

resistance (operator may step onto cable).

Provide for additional cable protection, e.g. cable covers, if cable is exposed to

heavier transport such as fork-lift trucks etc.

#The unit is Class 1 equipment. Therefore, the unit must be connected to earth

to avoid electrical shocks.

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2-5

Installation requirements

Electrical requirements

Electrical specifications

Installation requirements for power supply

Supply/fuse Recommended cable type

EUR 3W+N+PE,400VAC

3 x 15 Amps, 50-60 Hz

Min. 5 x 2.5 mm2

type H07RN-F

US 3W + PE, 230 VAC

3 x 23 Amps, 50-60 Hz

Min.4x10AWG, UL62 listed

type S, SJ, SJO or SJT

All Voltage tolerance ± 10%

Fuses

$The fuses must have a breaking capacity of min. 100kA.

If using automatic circuit breakers make sure that they are Type D.

Power consumption

Power consumption at …

All 230/400 VAC operation 10,000 W

Pre-installation Manual - CONCEPT 205 C 1416

2-6 Installation requirements

Electrical requirements

Part 3: Pre-installation checklist

Please ask the customer to answer the following questions in order to ensure a trou-

ble-free installation of the unit. Send this completed pre-installation checklist to your

regional service coordinator.

1. Delivery of the crate and transport to the installation site YES NO

A. Is there a place indoor where the crated unit can be stored 11

temporarily?

B. Is there a fork-lift truck or any other lifting device available? 11

C. Can the crate be transported directly to the installation site? 11

See minimum width specifications on page 1-3.

D. Is it sufficient to unpack the unit before it is transported to the 11

installation site? See minimum width specifications on page 1-3.

E. Are there other factors (stairs, elevators, corners, obstacles, etc.) which 11

should be taken into account when transporting the crate or unit?

If so, explain: ...............................................................................................................................

........................................................................................................................................................

2. Power supply YES NO

A. Make a note of the present supply specifications:

No. of Phases .......... Voltage .......... V Fused by .......... Amps

Neutral Wire? .......... Earth Wire? .......... Frequency .......... Hz

B. Has a connection box been provided to connect the unit to the mains? 11

C. Is the customer aware that he/she should provide (or order) all supplies 11

(cables, hoses, etc.) necessary to connect the unit to the mains?

D. Is there a house electrician available? 11

E. Are there any known problems in the building where the unit will be 11

installed?

If so, explain: ...............................................................................................................................

........................................................................................................................................................

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Pre-installation checklist

3. Connections YES NO

A. Capacity of air condition/ventilation adequate with regard to power 11

consumption as specified on page 2-6?

B. Is there a compressed air supply available? 11

C. Can a hose (ø6) be connected to the compressed air supply? 11

D. Is the supply air pressure 6 - 10 bar (87 - 145 psi)? 11

E. Is there an exhaust system available? 11

F. Can hoses (ø60 and ø100) be connected to the exhaust system? 11

G. Is there a solvent installation available (ø20)? 11

H. Availability of warm water for cleaning of unit? 11

4. Comments and questions

...................................................................................................................................................................