Glunz & Jensen PlateWriter 3600 Pro Manual

Hardware Installation
PlateWriter™ 3600 Pro

Hardware Installation
PlateWriter™ 3600 Pro
Edition AC, April 2016
This book has part No 10081553
T11435

This manual is published by: GLUNZ & JENSEN A/S
Selandia Park 1
DK-4100 Ringsted
Denmark
Phone:[phone]
E-mail: [email protected]
Internet: www.glunz-jensen.com
© 2015 Glunz & Jensen A/S. All rights reserved.
Hardware Installation - PlateWriter™ 3600 Pro 1540
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1610 Hardware Installation - PlateWriter™ 3600 Pro
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Table of Contents
Table of Contents
Part 1: Introduction ...............................................1-1
About this manual ................................................1-1
Intended use of this manual .......................................1-1
Reservations ..................................................1-1
Important ......................................................1-1
Unintended use of the equipment....................................1-1
Installation ...................................................1-1
Notes, cautions, and warnings ! .....................................1-2
Part 2: Installation ................................................2-1
Overview .......................................................2-1
Preparing the installation site.........................................2-1
Environmental requirements .......................................2-1
Cleaning facilities ...............................................2-1
Power outlet requirements.........................................2-2
Power consumption .............................................2-2
Power cables ..................................................2-3
Printer + RIP workstation (USA) ..................................2-3
Printer + RIP workstation (rest of world, upon order only) ................2-3
Finishing unit (USA) ...........................................2-4
Finishing unit (rest of world) .....................................2-4
Free space around the PlateWriter ...................................2-5
Unpacking ......................................................2-6
Crate contents .................................................2-6
Tool box contents ...............................................2-8
Assembling the stand ............................................2-9
Installation of the finishing unit ....................................2-11
Attaching the dryer and curing oven assembly ..........................2-12
Mounting the printer onto the stand .................................2-13
Installing input and exit tables .....................................2-15
Connecting the imaging unit power cable & USB ........................2-16
Mounting the side panels ........................................2-17
Attaching the bottom panels and hatch...............................2-17
Attaching the finisher to the printer .................................2-18
Attaching the finisher extension and the plate exit tray ....................2-19
Leveling ....................................................2-20
Filling/attaching the gum/finisher and waste ink bottles....................2-21
Filling/attaching the water tank ....................................2-22
Connecting the print bed and registration system cables ...................2-23
Connecting the mains supply cable and USB...........................2-24
Attaching the monitor and the keybord stand...........................2-25
Program control and status indicator ................................2-26

Hardware Installation - PlateWriter™ 3600 Pro 1540
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Part 3: Completing the installation..................................3-1
Installation check list ..............................................3-1

Part 1: Introduction
About this manual
Intended use of this manual
•This manual describes how to prepare the installation site for the installation of the
PlateWriter System. The procedures described in this manual require a reasonable
level of technical skill and access to the proper tools.
Reservations
•This manual was written and illustrated using the best possible information avail-
able at the time of publication.
•Any differences between this manual and the equipment reflect improvements intro-
duced after the publication of the manual.
•Changes, technical inaccuracies and typographical errors will be corrected in subse-
quent editions.
•As a part of our policy of continuous improvement, we reserve the right to alter de-
sign and specifications without further notice.
Important
Unintended use of the equipment
Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
•As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical,
of the equipment. If however this prohibition is disregarded, Glunz & Jensen's war-
ranty will no longer apply and the certification labels for UL, C-UL, and
CE certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Installation
•Never install the equipment in explosive environments.
•It is the responsibility of the owner and operator/s of the equipment, that the instal-
lation is made in accordance with local regulations, and by engineers authorized to
carry out electrical installations.
•Installation must be performed only by service technicians who are trained in install-
ing the equipment.
•The manufacturer cannot be held responsible for any damage caused by incorrect in-
stallation of this equipment.
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Introduction
About this manual

Notes, cautions, and warnings !
Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$Always replace a fuse with one of the same size and rating as the old one.
Symbol Meaning Explanation
"Note
The operator should observe and/or act according to the
information in order to obtain the best possible function of
the equipment.
$Caution
The operator must observe and/or act according to the
information in order to avoid any mechanical or electrical
damage to the equipment.
#Warning
The operator must observe and/or act according to the
information in order to avoid any personal injury.
Hardware Installation - PlateWriter™ 3600 Pro 1540
1-2 Introduction
Important

Part 2: Installation
Overview
The installation procedure described in this chapter covers the following issues:
•Preparation of the installation site
•Unpacking
•Transportation of the System into the installation site
•Installation of the finishing unit
•Connecting the cables
Preparing the installation site
Environmental requirements
Provide a heating and ventilating system capable of maintaining room temperature
between 20 and 24°C (68 and 75°F) and relative humidity between 40 and 80%.
Cleaning facilities
We recommend that you have easy access to a sink and a water tap with hot water for
cleaning purposes.
The minimum recommended size of the sink is 100 x 40 cm (39.4 x 15.8").
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Installation
Overview

Power outlet requirements
If not already present, main power outlets should be installed in the room where the
unit will be situated. Max. distance to the machine2m(6ft.).
#Due to high leakage current, earth connection is essential before connecting
power supply.
#The units are Class 1 appliances and must be connected to earthed mains
socket outlets.
#These units require a short circuit protection device in the building
installation as specified below.
$The requirements below are specifications for preparing the installation
protection. It is important to prepare the fuses/circuit breakers with adequate
capacity as specified here.
"Specification on the unit's name plate is the actual input current and will thus
not be identical to below mentioned.
Unit Supply/fuse
EUR
Printer unit Single Phase, 1W+N+PE,230V, 50 - 60 Hz
Fuse: Max. 16A, type D01, gL/gG, interrupting capacity 50kA
Finishing unit Single Phase, 1W+N+PE,230V, 50 - 60 Hz
Fuse: Max. 16A, type D01, gL/gG, interrupting capacity 50kA
RIP workstation Single Phase, 1W+N+PE,230V, 50 - 60 Hz
Fuse: Max. 16A, type D01, gL/gG, interrupting capacity 50kA
USA
Printer unit Single Phase, 1W+N+PE,115V, 50 - 60 Hz
Fuse: Max. 20A, class G or CC branch circuit, interrupting capacity 100kA
Finishing unit Single Phase, 2W + PE, 230V, 50 - 60 Hz
Fuse: Max. 20A, class G or CC branch circuit, interrupting capacity 100kA
RIP workstation Single Phase, 1W+N+PE,115V, 50 - 60 Hz
Fuse: Max. 20A, class G or CC branch circuit, interrupting capacity 100kA
All Voltage tolerance ± 10%
Power consumption
Mode Imaging unit Finisher and print bed
EUR/
USA
Stand-by: approx. 3.4 BTU/hour approx. 170 BTU/hour
Sleep: approx. 55 BTU/hour -
Operation: approx. 240 BTU/hour approx. 7100 BTU/hour
Hardware Installation - PlateWriter™ 3600 Pro 1540
2-2 Installation
Preparing the installation site

Power cables
"The equipment is delivered with the power cables required for the
installation (USA only, outside USA these must be ordered separately).
Cables are placed in the same box as imaging unit.
If, for some reason, you decide to use cables others than the supplied, make sure that
they conform to the directions given below.
$If you are replacing a plug, be aware that the yellow/green conductor may
only be connected to a terminal marked or .
Printer + RIP workstation (USA)
1. Appliance coupler (IEC 60320)
2. Plug type NEMA 5-15P
3. Cable min. 3 x 18 AWG, type SJT or harder service
Printer + RIP workstation (rest of world, upon order only)
1. Appliance coupler (IEC 60320)
2. Plug type may vary
3. Cable min. 3 x 18 AWG, type SJT or harder service
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Installation
Preparing the installation site
132
à à
Equipment Power Outlet T11134
132
à à
Equipment Power Outlet T11135

Finishing unit (USA)
1. Appliance coupler 16A (IEC 60320)
2. Plug type NEMA L6-15P, 230V AC, 15A
3. Cable min. 3 x 18 AWG, type SJT or harder service
Finishing unit (rest of world)
"A connector plug only included with the maintenance kit when the country of
installation is specified upon order.
29759, Cable, maintenance kit, Europe
29760, Cable, maintenance kit, UK
29761, Cable, maintenance kit, Denmark
29762, Cable, maintenance kit, Italy
29763, Cable, maintenance kit, Switzerland
"When deciding what type of cable to use, take into account the mechanical
resistance (operator may step onto cable).
The conductors in the power supply cable should be of copper.
Provide for additional cable protection, e.g., cable covers, if cable is exposed
to heavier transport such as fork-lift trucks etc.
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2-4 Installation
Preparing the installation site
13
à à
Equipment Power Outlet
2
T11136
13
à à
Equipment Power Outlet
2
T11137

Free space around the PlateWriter
Decide where the unit shall be placed and make sure that the free space around it
makes operation and servicing possible.
Be aware of the following:
•Liquid Dot cartridges need to be replaced on the right side of the unit.
•Access to cables is required at the both sides of the unit.
•Plates are loaded onto the input table from the front right of the unit.
•After imaging the plate must be placed on the finisher unit's transport belts from the
lower front of the unit.
•After finishing, the plate must be removed from the finisher unit’s exit tray at the
lower back of the unit.
The recommended minimum free space around the machine is specified in the
illustration below:
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Installation
Preparing the installation site
T11437
1m (3 ft.)
0.6 - 1m (2 - 3 ft)
1m (3 ft)
1m (3 ft)
0.6 - 1m (2 - 3 ft)

Unpacking
The PlateWriter System is shipped in two crates.
Carefully unpack the crates and boxes and verify that all parts are present according to
the enclosed packing list and that nothing has been damaged during transportation.
Crate contents
1. PlateWriter imaging unit with base plate the stand, fender and power cables
2. Finishing unit without curring and drier
3. Curring, drier, input/exit tables, input/exit covers
4. Stand legs, frame legs and crossmember, input extension, exit tray,
RIP station (computer, monitor), computer/monitor brackets, bottles,
containers, tank and istallation toolbox
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2-6 Installation
Unpacking
Curing Unit
Finisher Unit
1
T11238
4
2
3
Curing Unit
Finisher Unit
Curing Unit

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Installation
Unpacking
T32346
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1
6
10
12
11
7
5
4
8
3
14
15
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2 2

Tool box contents
The tool box contains various items for installation purposes as well as a few spare
parts. See also illustration on previous page or inside the tool box.
Item No. Description Qty. Remarks
1Bottle, 50 ml 1 For printer
2Screw, M6 x 16 mm 24
For installation
3Screw, M6 x 30 mm 2
4Cleaning stick 4
Spare parts
5Pipette, 10 ml 1
6Washer, D10 mm 1 For installation of stand for monitor
7Bulb, halogen, 160W 2
Spare parts
8Bulb, halogen, 240W 2
9Fuse, 184°C 1 Spare parts
10 Tap 1 For 10l iFinisher container
11 USB cable 2 For printer and PC/RIP
12 Glove 2 For printer
13 Bracket 4 For printer
14 Screwdriver 1 For installation
15 Wrench, 10 mm 1 For leveling the finishing unit
16 Suction water pipe 1 For finishing unit
17 Nut M6 4 For installation of stand and tables
18 Screw M4x6mm 3 Forinstallation of monitor to stand
19 Finger screw M10 x 30 mm 1 For installation of monitor stand
20 Washer D4 mm 3 For installation of RIP's holder
21 Screw M6 x 16 mm 2 For installation of finishing unit
22 Maintenance box chips A, B 2x2 For printer
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2-8 Installation
Unpacking

Assembling the stand
You will need the following items from the tool box (see page 2-8 for details):
Follow the description below and the illustration on the next page.
•Locate the left and right leg stands for each of the two leg assemblies.
"It is recommended to assemble the leg stands with them lying face down on a
large flat surface.
•Mount the crossmember frame (3) (pins direction up) to the right leg stand (1) and
to the left leg stand (2) by using the four screws (4) as shown on next page.
"It is recommended to lay the one leg assembly against the wall, then lift up
the leg assembly with mounted printer base, and mount them together.
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Installation
Unpacking
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Unpacking
T11439
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4
1
3

Installation of the finishing unit
•You will need the following item(s) from the tool box (see page 2-8 for details):
•Mount the finishing unit (1) to the stand (2) and secure it on both sides by using the
screws (3) as shown on the picture below.
2-11
Installation
Unpacking
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T11440
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1
2
3
2
1

Attaching the dryer and curing oven assembly
Put the dryer (1) and curing oven (2) assemblies on their position as shown below.
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Unpacking
T33461
1
2