GLW MC 25 User manual

MC 25
Instruction for use
MC 25
Date of issue: 12/2009
Save this instruction for further use!

MC 25 CONTENTS
12/09
Safety................................................................
.........................
1 - 3
Basic information ................................................................................................
...
1
Symbols................................................................................................
.................
1
Danger of machine................................................................................................
.
1
Dedicated usage................................................................................................
....
2
Dangers................................................................................................
.................
2
Places for use................................................................................................
........
2
Safety devices ................................................................................................
.......
3
Authorized user................................................................................................
......
3
Warranty................................................................................................
................
3
Description................................................................
................
4 - 8
Extent of Delivery................................................................................................
...
4
Usage................................................................................................
....................
5
Standard components overview................................................................
.............
6
Standard components functions................................................................
.............
7
Commissioning................................................................
.........
9 - 11
Operation................................................................
...................
12 - 13
Retooling................................................................
...................
14 - 15
Faults................................................................
.........................
16
Trouble-shooting................................................................
......
17 - 23
Spare parts................................................................
................
24 - 25
Technical data................................................................
...........
26
Type plate................................................................................................
..............
26
EC Declaration of Conformity................................
..................
27

MC 25 SAFETY
12/09 1
Basic information
The basic condition for safe use and proper work of the mc 25 is the knowledge and attention of
the safety information.
Important for your safety!
The following safety information must be observed by all persons who will work with the mc 25.
All rules and instructions on the working place must be observed, especially those for prevention of
accidents.
Symbols
This instruction for use contains the following symbols:
marks a possible danger of injury and accident or a possible damage of the mc 25.
!marks using instructions.
Danger of machine
The mc 25 complies with the relevant safety standards and was subjected to a security check.
It provides safety equipment.
Danger can be caused in case of misuse for
life and limb of the user,
the machine.
The mc 25 must be used only
for dedicated usage and
in safe proper working condition.
All persons commissioning, maintaining and working with the mc 25 must be
qualified and
observe this manual for is correct use.

SAFETY MC 25
2 12/09
Dedicated usage
Use the mc 25 only for automatic stripping and crimping.
End sleeves with cross-sections ranging from 0.5 to 2.5 mm2and a strip length of 8 mm must be
used.
Only the intended PVC insulated cables may be inserted into the funnel guide of the mc 25. Never
insert solid metal parts or items. The stripping knifes would be damaged.
Third party reconstruction and changes of the mc 25 beyond retooling are not allowed because of
safety!
!
Observing of all information in compliance with the working conditions belong to the
dedicated application!
Dangers
Use the mc 25 only when the cover is closed.
Before carrying out any work at opened cover (e.g. retooling, maintenance work) disconnect the
mc 25 from the mains supply.
Make sure that no strange objects are inside the case.
Places for use
Avoid operation and keeping at
damp or dusty places,
places exposed to high or low temperatures or direct sunlight (Operating temperature range: 15
C to 35 C).
Condensation can form when moving from a cold to a warm place.
Open cover to evaporate condensation before using the mc 25.
Do not spill any liquids over the mc 25.
Protect the mc 25 from heavy vibrations and jolts.

MC 25 SAFETY
12/09 3
Safety devices
The mc 25 can be switched off through:
the mains switch (0 off),
pulling out the mains plug,
sliding back the cover (by two micro switches).
The cover is built in for safety. It may not be changed, removed or by-passed by reconstructions.
A label points to existing dangers.
Authorized user
Only authorized and instructed users are allowed to work with the mc 25.
The user has a responsibility to other persons inside the mc 25 working place.
The customer must
make the instruction for use accessible to the user and
assure that the user has read and understood it.
Warranty
In general our common terms of sale and delivery are valid.
These are available by the customer latest at conclusion of contract.
Warranty for damages to property and personal injury is impossible if violation against the following
points:
Not dedicated usage of the mc 25.
Improper places for use.
Improper use and use beyond those described in the manual for use.
Third party reconstruction of the mc 25.
Continued use of the mc 25 when faults are recognised.
Un-Authorised repairs.
!Only use original spare parts!

DESCRIPTION MC 25
4 12/09
Extent of Delivery
Diagram 1
Extent of delivery
1 MC 25 1 piece 5 Accessories box 1 piece
2 Mains cable 1 piece
Content:
3 Container for insulation scrap 1 piece 6 Feeder blocks for end sleeves 5 pieces
4 Instruction for use in German 1 piece 0.5 to 2.5 mm
2
and additionally one in the
specific language at foreign 7 Tool insert for 0.5 to 2.5 mm25 pieces
delivery 8 Locator (reserve) 5 pieces
9 Bolt, 6 mm in diameter 1 piece
!The parts 6, 7 and 8 have the same colour code as end sleeves complying with DIN.

MC 25 DESCRIPTION
12/09 5
Usage
The MC 25 is for fully automatic stripping of flexible PVC insulated cables and subsequent
pressing on of insulated end sleeves on reels.
It uses end sleeves complying with DIN 46228 Part 4 with cross-sections ranging from 0.5 to
2.5 mm2with a stripping length of 8 mm. Due to the short cycle times (1.5 s) and simple changing
of cross-sections (below 10 s) the mc 25 is not only suitable for use in workshops but also in
complex cable production systems.
The following end sleeves can be used by the mc 25:
End sleeves bands inside the dispenser
Cross-section
mm2length mm DIN colour code Packing unit pieces/roll Art.-No.
0.5 8 white 1000 A00555 K
0.75 8 grey 1000 A00755 K
1.0 8 red 1000 A01055 K
1.5 8 black 1000 A01555 K
2.5 8 blue 500 A02555 K

DESCRIPTION MC 25
6 12/09
Standard components overview
Diagram 2 Standard components
1 Grip 9 Mains connection
2 Funnel guide 10 Mains fuses
3 Counter 11 Mains switch
4 Reset button 12 Transformer fuses
5 Tool insert 13 Reverse button
6 Bolt 14 End-sleeve dispenser holder
7 Cover 15 Container
8 End-sleeve feeder