GMI D6001S User manual

D6001 - SIL 3 Dummy Pass-Through Module G.M. International ISM0386-5
SIL 3 Dummy Pass-Through Module,
Termination Board,
Models D6001S, D6001D
D6001S - D6001D
INSTRUCTION MANUAL

2D6001 - SIL 3 Dummy Pass-Through Module G.M. International ISM0386-5
Technical Data
Characteristics
Electrical Specification:
Rated Voltage: ≤ 30 V.
Max power dissipation: 8.6 mW/17.2 mW (D6001S/D6001D) @ 24 mA, 37.5 mW/75 mW (D6001S/D6001D) @ 50 mA.
Rated Current: ≤ 0.1 A with linear derating to 0.05 A according to the graph below:
Compatibility:
CE mark compliant, conforms to Directives:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits: -40 to +70 °C, relative humidity max 95%, up to 55 °C.
Max altitude: 2000 m a.s.l.
Storage: temperature limits: -45 to +80 °C.
Safety Description:
ATEX: II 3G Ex ec IIC T4 Gc
IECEx: Ex ec IIC T4 Gc
UL: NI / I / 2 / ABCD / T4
C-UL: NI / I / 2 / ABCD / T4
EAC-EX: 2Ex ec IIC T4 Gc X
Approvals:
BVS 18 ATEX E 079 X conforms to EN60079-0, EN60079-7.
IECEx BVS 18.0066X conforms to IEC60079-0, IEC60079-7.
UL & C-UL E222308 conforms to UL 61010-1 and UL 121201 for UL and CAN/CSA C22.2 No.61010-1-12 and CSA C22.2 No. 213 for C-UL.
ЕАЭС RU С-IT.AA87.В.00796/21 conforms to GOST 31610.0, GOST 31610.7.
TÜV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed.2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
Mounting:
on customized Termination Boards.
Weight: about 100 g.
Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm2.
Location: installation in Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 or Class I, Division 2, Group A,B,C,D, T4.
Protection class: IP20.
Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
I [A]
Tamb [°C]
0.1
0.05
25 70
General Description:
Dummy pass-through models D6001S, D6001D.
Marshalling for field and control side circuits, with overcurrent and overvoltage protection.
Mounting on customized Termination Boards, in Safe Area / Non Hazardous Location or in Zone 2 / Class I, Division 2.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
FSM
SIL 3

3
D6001 - SIL 3 Dummy Pass-Through ModuleG.M. International ISM0386-5
Ordering information
Front Panel and Features
 SIL 3 (low demand mode of operation) for a channel connected to AI, AO, DI or DO module loop with DTT condition,
according to IEC 61508:2010 Ed.2 with 20 years life time (≤10% of total SIF) and PFDavg (1 year) = 0, SFF = 100%.
 SIL 3 (high demand mode of operation) for a channel connected to AI, AO, DI or DO module loop with DTT condition,
according to IEC 61508:2010 Ed.2 with PFH = 0 h-1.
 SIL 3 (low demand mode of operation) for a channel connected to DO module loop with ETT condition,
according to IEC 61508:2010 Ed.2 with Tproof = 20 yrs (≤10% of total SIF) and PFDavg (1 year) = 6.76 E-08, DC = 100%, SFF = 100%.
 SIL 3 (high demand mode of operation) for a channel connected to DO module loop with ETT condition,
according to IEC 61508:2010 Ed.2 with PFH = 0 h-1.
 Systematic capability SIL 3.
 Installation in Zone 2 / Division 2.
 2 fully independent channels.
 EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1, EN61326-3-1 for safety system.
 ATEX, IECEx, UL & C-UL, EAC-EX Certifications.
 TÜV Certification.
 TÜV Functional Safety Certification.
Terminal block connections
1st pole of channel 1
SAFE AREA
2nd pole of channel 1
1st pole of channel 2 (only for D6001D)
7
8
9
2nd pole of channel 2 (only for D6001D)
10
D2 channels
S1 channel
Model: D6001
7 8
9 10

4D6001 - SIL 3 Dummy Pass-Through Module G.M. International ISM0386-5
Function Diagram
SAFE AREA, ZONE 2 GROUP IIC T4,
NON HAZARDOUS LOCATIONS, CLASS I, DIVISION 2,
GROUPS A, B, C, D T-Code T4
MODEL D6001S
Termination
board
connector
8
7
MODEL D6001D
Termination
board
connector
10
9
8
7

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D6001 - SIL 3 Dummy Pass-Through ModuleG.M. International ISM0386-5
Warning
Installation
Start-up
D6001 series are electrical apparatus installed into customized Termination Boards located in Safe Area or Zone 2, Group IIC, Temperature Classification T4, Hazardous Area within the
specified operating temperature limits Tamb - 40 to +70 °C.
D6001 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards (e.g. IEC/EN60079-14
Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines)), following the established installation rules. De-energize
power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area or unless area is known to be nonhazardous.
Warning: substitution of components may impair suitability for Zone 2/Division 2. Avertissement: la substitution des composants peut nuire à l’aptitude à la Zone 2/Div. 2.
Explosion Hazard: to prevent ignition of flammable atmospheres, disconnect power before servicing or unless area is known to be nonhazardous. Danger d'Explosion: pour
éviter l’inflammation d’atmosphères inflammables, débrancher l’alimentation avant l’entretien ou à moins que région est connue pour être non dangereuse.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury. The unit cannot be repaired by the end user and must be returned to the
manufacturer or his authorized representative. Any unauthorized modification must be avoided.
D6001 series are dummy pass-through modules housed in a plastic enclosure suitable for installation on customized Termination Board.
D6001 unit can be mounted with any orientation over the entire ambient temperature range.
Electrical connection are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without suffering or causing any damage
(for Zone 2 installations check the area to be nonhazardous before servicing). Connect only one individual conductor per each clamping point, use conductors up to 2.5 mm2
(13 AWG) and a torque value of 0.5-0.6 Nm. Use only cables that are suitable for a temperature of at least 85°C. The wiring cables have to be proportionate in base to the current and
the length of the cable. On the section “Function Diagram” and enclosure side a block diagram identifies all connections.
Installation and wiring must be in accordance to the relevant national or international installation standards (e.g. IEC/EN60079-14 Electrical apparatus for explosive gas atmospheres Part
14: Electrical installations in hazardous areas (other than mines)), make sure that conductors are well isolated from each other and do not produce any unintentional connection.
The enclosure provides, according to EN60529, an IP20 minimum degree of protection. The equipment shall only be used in an area of at least pollution degree 2, as defined in
IEC 60664-1. When installed in EU Zone 2, the unit shall be installed in an enclosure that provides a minimum ingress protection of IP54 in accordance with IEC 60079-0. When installed
in a Class I, Division 2 Hazardous Location, the unit shall be mounted in a supplemental enclosure that provides a degree of protection not less than IP54. The enclosure must have a
door or cover accessible only by the use of a tool. The end user is responsible to ensure that the operating temperature of the module is not exceeded in the end use application.
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a
cloth lightly moistened by a mixture of detergent in water. Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D6001 must be cleaned only with a damp or
antistatic cloth. Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.
All circuits connected to D6001 unit must comply with the overvoltage category II (or better) according to EN/IEC60664-1.
Before powering the unit check that all wires are properly connected, particularly input and output wires. Check conductors for exposed wires that could touch each other causing
dangerous unwanted shorts.