GMI TB-D5001 User manual

Characteristics: Technical Data:
Features:
Ordering Information:
Image:
TB-D5001
HRT-003
Supply:
24 Vdc nom (20 to 30 Vdc) reverse polarity protected, redundant terminal blocks,
OR diodes to select higher supply source.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate
terminations up to 2.5 mm2.
2 LEDs indication: green.
Protection fuse: 2 A time lag (spare fuse provided on Termination Board).
HART®interface:
Connection: 4 flat cable 34 poles male connectors (requires female mating connector).
DC Isolation: dual capacitor for each channel.
Common mode voltage: up to 50 V.
Additional TBs interface:
Connection: 2 flat cable 10 poles male connectors (requires female mating connector).
Compatibility:
CE mark compliant, conforms to Directives:
2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex nA IIC T4 Gc
IECEx : II 3G Ex nA IIC T4 Gc
non-sparking electrical equipment.
Approvals:
ATEX conforms to EN60079-0, EN60079-15 (pending).
IECEx conforms to IEC60079-0, IEC60079-15 (pending).
TÜV Certificate No. C-IS-272994-01 SIL 3 conforms to IEC61508:2010 Ed.2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to
IEC61508:2010 Ed.2, for Management of Functional Safety.
Mounting:
Surface (Wall) or DIN Rail mounting: TB-OPT-001 is a Kit including hardware for
mounting on wall and DIN rail.
Weight: about 200 g (excluding modules and mounting options).
Location: installation in Safe Area or Zone 2, Group IIC T4.
Dimensions: Width 176 mm, Depth 147 mm, Height 125 mm.
G.M. International DTS0746-2 Page 1/5
General description:
The HART®Termination Board model TB-D5001-HRT-003 allows the remote monitoring
of any HART®-compatible 4/20 mA field loop.
This is obtained by one locally mounted HART®Multiplexer Modem 5700 and by interfa-
ce connectors to access the relevant loops.
The single TB-D5001-HRT-003 Termination Board supports 64 channels. Yet, it could
be extended with additional TB-D5001-HRT-003 units (up to 4) to manage all 256 chan-
nels available on the HART®Multiplexer Modem 5700.
The Mux unit connects, via the RS-485 interface, to an external PC running an FDT-
based software package (PACTware™, etc...) through a dedicated Device Type Man-
ager (DTM). The PC can communicate with multiple Mux units, located on different
boards, in a multi-drop RS-485 mode.
The HART®Termination Board TB-D5001-HRT-003 is SIL 3 certified as non-interfering
with the signal loops.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010
part 1 clauses 5-6 for safety related systems up to and included SIL3.
SIL 3 according to IEC 61508:2010 Ed. 2
(see Safety Manual ISM0436 for more information).
Systematic capability SIL 3.
HART®Multiplexing Board of up to 64 analog signals (extendable to
256 channels with 3 additional TB-D5001-HRT-003 units).
Redundant Power Supply connection by screw terminals.
Supply is fuse protected and with LED indication.
Dedicated terminal to connect RS-485 communication cable shield.
RS-485 interface terminals to communicate with the HART®Mux unit.
HART®channels isolated with dual capacitors (short circuit proof).
Spare fuse provided.
Includes hardware for Easy installation in three modes:
Wall mounting, M4 Threads,
Wall mounting, Self Threading,
Din Rail mounting.
Model: TB-D5001-HRT-003
SIL 3 HART®Multiplexer Termination Board
1 position for up to 64 channels (extendable
to 256 channels)
www.gminternational.com
Included:
TB-OPT-001 Universal Board mounting kit
Accessories:
Extension cables 15 cm CABF022 Term. board flat cable 1 m CABF032
Extension cables 30 cm CABF023 Term. board flat cable xx m CABF032/xx
Extension cables 50 cm CABF024 . (max 5 m)
FSM
SIL 3

G.M. International DTS0746-2 Page 2/5
Termination Board Connection Diagrams:
HART®Multiplexer
Modem 5700
CABF032
Flat 34 poles conn.
(Ch. 1-16)
CABF032
Flat 34 poles conn.
(Ch. 49-64)
CABF032
Flat 34 poles conn.
(Ch. 33-48)
19 17 15 13 11 9 7 5 3 1
20 18 16 14 12 10 8 6 4 2
21
22
23
24
25
26
27
28
29
30
31
32
33
34
HART®34 poles flat connectors
For details on pin assignments refer to connections table at next page
CABF022 / CABF023 / CABF024
Flat 10 poles male
connector for additional TBs
CABF032
Flat 34 poles conn.
(Ch. 17-32)
GND
B
Second RS-485 A
GND
B A
First
RS-485
-
+
-
+
Power
Supply 2
Power
Supply 1
Protective Fuse 2
Protective Fuse 1
Spare Fuse
Power ON 1 LED (green)
Power ON 2 LED (green)
Termination Board Tag
Communication LED (yellow)
CABF022 / CABF023 / CABF024
Flat 10 poles male
connector for additional TBs

...Up to 4 units
Ch. 225-240
Ch. 241-256
Ch. 209-224
Ch. 193-208
Ch. 33-48
Ch. 49-64
Ch. 17-32
Ch. 1-16
Ch. 97-112
Ch. 113-128
Ch. 81-96
Ch. 65-80
HART®Multiplexer Modem
G.M. International DTS0746-2 Page 3/5
Termination Board Network:
CABF032
Flat 34 poles cables
DCS/PLC
DCS/PLC
DCS/PLC
DCS/PLC
CABF022 /
CABF023 /
CABF024
Flat 10 poles cable RS-485 / PC
Supply 2 24Vdc
Supply 1 24Vdc

SAFE AREA, ZONE 2 GROUP IIC T4
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC
4/20 mA
signals
AO
AI
...
5700
HART Signal
GMITB 2
GMITB 1 12 31
RS485
5700 5700
...
I
P
?
I
I
P
?
I
Barriers
Barriers
4/20 mA
signals
AO
AI
...
5700
HART Signal
GMITB 2
GMITB 1 12 31
RS485
5700 5700
...
I
P
?
I
I
P
?
I
Isolators
Isolators RS485 HART®
4/20 mA
HART®
4/20 mA + HART®
2) Isolators on Termination Boards (Non-IS Loops)
1) Barriers on Termination Boards (IS Loops)
G.M. International DTS0746-2 Page 4/5
RS232/RS485
converter
Workstation PC
running instrument
management software
up to 16128 HART®devices
Up to 63 HART®Mux 5700 modules
Up to 4
TB-D5001-HRT-003
Process control system e.g. DCS,PLC
Workstation PC
running instrument
management software
up to 16128 HART®devices
Process control system e.g. DCS,PLC
Up to 4
TB-D5001-HRT-003
HART®transmitters
and valve positioners
HART®transmitters
and valve positioners
Up to 31 HART®Mux 5700 modules
RS232/RS485
converter
0 1 62
0 1 62

Connections table:
G.M. International DTS0746-2 Page 5/5
MUX
CHANNEL NUMBER
FLAT
CONNECTOR PIN (+)
FLAT
CONNECTOR PIN (-)
1 1 (CON1) 2 (CON1)
2 3 (CON1) 4 (CON1)
3 5 (CON1) 6 (CON1)
4 7 (CON1) 8 (CON1)
5 9 (CON1) 10 (CON1)
6 11 (CON1) 12 (CON1)
7 13 (CON1) 14 (CON1)
8 15 (CON1) 16 (CON1)
9 17 (CON1) 18 (CON1)
10 19 (CON1) 20 (CON1)
11 21 (CON1) 22 (CON1)
12 23 (CON1) 24 (CON1)
13 25 (CON1) 26 (CON1)
14 27 (CON1) 28 (CON1)
15 29 (CON1) 30 (CON1)
16 31 (CON1) 32 (CON1)
17 1 (CON2) 2 (CON2)
18 3 (CON2) 4 (CON2)
19 5 (CON2) 6 (CON2)
20 7 (CON2) 8 (CON2)
21 9 (CON2) 10 (CON2)
22 11 (CON2) 12 (CON2)
23 13 (CON2) 14 (CON2)
24 15 (CON2) 16 (CON2)
25 17 (CON2) 18 (CON2)
26 19 (CON2) 20 (CON2)
27 21 (CON2) 22 (CON2)
28 23 (CON2) 24 (CON2)
29 25 (CON2) 26 (CON2)
30 27 (CON2) 28 (CON2)
31 29 (CON2) 30 (CON2)
32 31 (CON2) 32 (CON2)
MUX
CHANNEL NUMBER
FLAT
CONNECTOR PIN (+)
FLAT
CONNECTOR PIN (-)
33 1 (CON3) 2 (CON3)
34 3 (CON3) 4 (CON3)
35 5 (CON3) 6 (CON3)
36 7 (CON3) 8 (CON3)
37 9 (CON3) 10 (CON3)
38 11 (CON3) 12 (CON3)
39 13 (CON3) 14 (CON3)
40 15 (CON3) 16 (CON3)
41 17 (CON3) 18 (CON3)
42 19 (CON3) 20 (CON3)
43 21 (CON3) 22 (CON3)
44 23 (CON3) 24 (CON3)
45 25 (CON3) 26 (CON3)
46 27 (CON3) 28 (CON3)
47 29 (CON3) 30 (CON3)
48 31 (CON3) 32 (CON3)
49 1 (CON4) 2 (CON4)
50 3 (CON4) 4 (CON4)
51 5 (CON4) 6 (CON4)
52 7 (CON4) 8 (CON4)
53 9 (CON4) 10 (CON4)
54 11 (CON4) 12 (CON4)
55 13 (CON4) 14 (CON4)
56 15 (CON4) 16 (CON4)
57 17 (CON4) 18 (CON4)
58 19 (CON4) 20 (CON4)
59 21 (CON4) 22 (CON4)
60 23 (CON4) 24 (CON4)
61 25 (CON4) 26 (CON4)
62 27 (CON4) 28 (CON4)
63 29 (CON4) 30 (CON4)
64 31 (CON4) 32 (CON4)