Golden JS-1400 User manual

MANUAL OPERATION:
2020 Edition
JS-1400
INSTALLATION MANUAL

PROVIDED FOR ASSEMBLY
1) CABLE WINCH
1) RETURN PULLEY
SWIVEL ASSEMBLY
1) WINCH MOUNT
BRACKET
1) ROLLER TRACK
2) PULLEY MOUNT
PLATES
1) CARRIAGE ASSEMBLY
8) BUNK MOUNTING
BRACKETS
2) ALUMINUM
BUNKS
2) CRADLE ARMS
1) DOCK/SEAWALL
MOUNT BRACKET
2) Z-TABS

PROVIDED FOR ASSEMBLY
3) 3/8” X 1”
15) 3/8” X 1-1/2”
8) 3/8” X 3-1/2”
8) 3/8” X 4”
1) 1/2” X 1”
1) 1/2” X 1-1/2”
1) 3/16” X 20’L
STAINLESS CABLE
4) NYLON ROLLERS 2) 3/4” X 6-1/2”
ROLLER PIN
33) 3/8”
33) 3/8”
68) 3/8”
4) 1/2”
4) 1/8” COTTER
PINS
FINISH NUT
LOCK WASHER
FLAT WASHER
HEX BOLT
NYLOCK NUT
2) SHEAVES
1) 3/8”
1) 1/2” X 1-1/4”
1) 1/2” X 1-1/2”
CLEVIS PINS

OPTIONAL ACCESSORIES
AC/DC MOTOR WINCH WHEEL

REQUIRED INSTALLATION TOOLS
9/16” OPEN END BOX WRENCH
3/4” OPEN END BOX WRENCH
PLIERS
3/8” DRIVE RATCHET
1/2” SOCKET
9/16” SOCKET
3/4” SOCKET
General Assembly Instructions
1. READ ALL INSTRUCTIONS BEFORE STARTING INSTALLATION.
2. CHECK TO SEE IF THE INSTALLATION CREW IS PROPERLY LICENSED,
INSURED, AND QUALIFIED. IF THIS IS A FIRST-TIME INSTALLATION,
A COMPANY REPRESENTATIVE WILL ASSIST FOR THE INSTALLATION
AND INITIAL LIFTING.
3. CLEAR A MODERATE AREA OF SPACE TO LAY OUT ALL OF THE
COMPONENTS NECESSARY IN CONSTRUCTING THE PRODUCT.

COMPONENTS PROVIDED FOR STEP-1
1) CABLE WINCH
3) 3/8” X 1”
4) 3/8” X 1-1/2”
7) 3/8”
7) 3/8”
14) 3/8”
1) WINCH MOUNT
BRACKET
1) ROLLER TRACK

Step 1:
CABLE WINCH INSTALLATION:
1. ALIGN THE THREE HOLES IN THE BOTTOM OF THE CABLE WINCH
WITH THE THREE HOLES IN THE WINCH MOUNT BRACKET. SLIP
ONE FLAT WASHER OVER EACH OF THE THREE PROVIDED 3/8” X
1” BOLTS AND INSERT THROUGH THE HOLES. SECURELY FASTEN
USING THE ACCOMPANYING HARDWARE.
2. NEXT, DETERMINE THE TOP OF THE ROLLER TRACK BY LOCATING
THE END WITH MULTIPLE HOLES. WITH THE TRACK LAYING FACE
DOWN (CLOSED FLANGE UP), ALIGN THE FOUR HOLES IN THE
WINCH MOUNT BRACKET WITH THE FOUR HOLES IN THE REAR,
TOP PORTION OF THE TRACK. SLIP ONE FLAT WASHER OVER EACH
OF THE FOUR PROVIDED 3/8” X 1-1/2” BOLTS AND INSERT
THROUGH THE HOLES IN THE WINCH MOUNT BRACKET AND THE
TRACK. SECURELY FASTEN USING THE ACCOMPANYING
HARDWARE.

COMPONENTS PROVIDED FOR STEP-2
2) PULLEY MOUNT
PLATES
4) 3/8” X 1-1/2”
4) 3/8”
4) 3/8”
8) 3/8”

Step 2:
TRACK MOUNT PULLEY ASSEMBLY INSTALLATION:
1. FLIP TRACK OVER (CHANNEL SIDE FACING UP) AND LOCATE THE
FOUR HOLES AT THE TOP OF THE TRACK.
2. USING THE TWO PROVIDED PULLEY MOUNT PLATES, (ONE WITH
WELDED SPACERS, ONE WITHOUT) SLIDE THE SPACER PLATE
INSIDE OF THE CHANNEL (SPACERS FACING THE INSIDE FLANGE)
AND PLACE THE OTHER PLATE ON THE OUTSIDE OF THE FLANGE,
SANDWICHING THE FLANGE BETWEEN THE PLATES. ALIGN THE
FOUR HOLES IN BOTH PLATES WITH THE FOUR HOLES IN THE
FLANGE. SLIP ONE FLAT WASHER OVER EACH OF THE FOUR
PROVIDED 3/8” X 1-1/2” BOLTS AND INSERT THROUGH TRACK
AND BOTH PULLEY PLATES. SECURELY FASTEN WITH THE
ACCOMPANYING HARDWARE.

COMPONENTS PROVIDED FOR STEP-3
2) 3/4” X 6-1/2”
ROLLER PIN
2) 1/8” COTTER
PINS
1) RETURN PULLEY
SWIVEL ASSEMBLY
4) NYLON ROLLERS
1) CARRIAGE
ASSEMBLY

Step 3:
CARRIAGE ROLLER ASSEMBLY & INSTALLATION:
1. USING ONE OF THE TWO PROVIDED ¾” X 6-1/2” STAINLESS STEEL
PINS, INSERT INTO THE TUBE LOCATED IN THE LOWER PORTION
OF THE CARRIAGE ASSEMBLY. ALIGN THE CENTER HOLE IN THE
PIN WITH THE CENTER HOLE IN THE TUBE AND INSERT ONE OF
THE TWO PROVIDED COTTER PINS. SECURE THE COTTER PIN BY
SPREADING BOTH PRONGS.
2. USING THE OTHER ¾” X 6-1/2” PIN AND THE CARRIAGE RETURN
PULLEY SWIVEL ASSEMBLY, POSITION THE LOWER TUBE OF THE
PULLEY ASSEMBLY BETWEEN THE CARRIAGE PLATES AND ALIGN
WITH THE HOLES IN THE PLATES. INSERT THE PIN AND ALIGN THE
CENTER HOLE WITH THE CENTER HOLE IN THE TUBE. INSERT THE
OTHER COTTER PIN AND SECURE BY SPREADING BOTH PRONGS.

Step 3-1:
CARRIAGE ROLLER ASSEMBLY & INSTALLATION CONTINUED:
3. NEXT, LOCATE THE FOUR NYLON ROLLERS AND SLIP ONE OVER
EACH OF THE ENDS OF THE PROTRUDING PINS.
4. WITH THE ROLLER CARRIAGE INHAND, (AND THE TRACK STILL
LAYING CHANNEL SIDE UP), INSERT THE TOP ROLLERS (END WITH
PULLEY ASSEMBLY) INTO THE LOWER PORTION OF THE TRACK
(END OPOSITE THE WINCH) AND ROLL THE CARRIAGE INTO THE
TRACK. CONTINUE THROUGH WITH THE LOWER ROLLERS SO ALL
FOUR ROLLERS ARE CAPTURED WITHIN THE TRACK FLANGES.

COMPONENTS PROVIDED FOR STEP-4
1) 3/16” X 20’L
STAINLESS CABLE
1) 3/8” X 1-1/2”
2) 3/8”
4) 1/2”
2) SHEAVES
1) 3/8”
1) 1/2” X 1-1/4”
1) 1/2” X 1-1/2”
2) 1/8” COTTER
PINS

Step 4:
CABLE ROUTING & SHEAVE INSTALLATION:
1. WITH THE PLAIN END OF THE CABLE INHAND, FEED CABLE
THROUGH THE SLOTTED HOLE IN THE SIDE OF THE WINCH DRUM.
SLIP THE CABLE UNDER ONE END OF THE CABLE TENSION STOP
AND FEED THROUGH APROXIMATELY 2”. BEND THE CABLE 180
DEG. AND INSERT UNDER THE OTHER END OF THE TENSION STOP.
(ALLOW NO MORE THAN 1” OF CABLE TO PROTRUDE BEYOND
THE STOP AS IT MAY CAUSE INTERFERENCE).
2. SINCH THE CABLE LOOP SO THAT IT IS CAPTIVE WITHIN THE LIP OF
THE DRUM AND BOTH ENDS ARE SECURED UNDER THE TENSION
STOP. TIGHTEN THE NUT ON THE TENSION STOP TO SECURE THE
CABLE.

Step 4-1:
CABLE ROUTING & SHEAVE INSTALLATION CONTINUED:
1. WITH THE THIMBLE END OF THE CABLE INHAND, FEED THE CABLE
BEHIND THE TRACK MOUNT PULLEY ASSEMBLY AND DOWN TO
THE ROLLER CARRIAGE. LAY THE CABLE FLAT IN BETWEEN THE
EARS OF THE RETURN PULLEY SWIVEL BRACKET SO THE THIMBLE
END OF THE CABLE IS STICKING OUT OF THE RIGHT SIDE OF THE
BRACKET.
2. USING ONE OF THE TWO PROVIDED SHEAVES, INSERT SHEAVE
INTO PULLEY SWIVEL BRACKET TO CAPTURE THE CABLE BELOW.
ALIGN THE HOLE IN THE SHEAVE WITH THE LOWER, LARGER
DIAMETER HOLE IN THE BRACKET. SLIP ONE FLAT WASHER OVER
THE PROVIDED ½” X 1-1/4” CLEVIS PIN AND SECURELY FASTEN
USING ONE OF THE TWO COTTER PINS BY SPREADING BOTH
PRONGS AWAY FROM ONE ANOTHER.

Step 4-2:
CABLE ROUTING & SHEAVE INSTALLATION CONTINUED:
3. AGAIN, WITH THE THIMBLE END OF THE CABLE INHAND, PULL
THE CABLE BACK TO THE TOP OF THE TRACK AND FEED BETWEEN
THE TRACK MOUNT PULLEY PLATES ON THE RIGHTHAND SIDE.
BEND THE CABLE 180 DEG. AND FEED BACK BETWEEN THE PULLEY
PLATES ON THE LEFTHAND SIDE, CREATING A LOOP ABOVE THE
PLATES.
4. USING THE OTHER PROVIDED SHEAVE, INSERT SHEAVE BETWEEN
THE TRACK MOUNT PLATES AND AILGN THE HOLE IN THE SHEAVE
WITH THE CENTER HOLE IN THE PLATES. SLIP ONE FLAT WASHER
OVER THE PROVIDED ½” X 1-1/2” CLEVIS PIN AND SECURELY
FASTEN USING ONE OF THE TWO COTTER PINS BY SPREADING
BOTH PRONGS AWAY FROM ONE ANOTHER.

Step 4-3:
CABLE ROUTING & SHEAVE INSTALLATION CONTINUED:
5. ONCE AGAIN, WITH THE THIMBLE END OF THE CABLE INHAND,
PULL THE CABLE BACK TO THE ROLLER CARRIAGE AND INSERT THE
THIMBLE BETWEEN THE EARS OF THE RETURN PULLEY SWIVEL
BRACKET. ALIGN THE THIMBLE TO ALLOW A BOLT TO PASS
THROUGH THE SMALLER DIAMETER HOLE IN THE EARS AND
THROUGH THE CENTER OF THE THIMBLE. SLIP ONE FLAT WASHER
OVER THE PROVIDED 3/8” X 1-1/2” BOLT AND INSERT INTO THE
HOLE. SECURELY FASTEN USING THE ACCOMPANYING HARDWARE
MAKING SURE NOT TO OVER TIGHTEN. (OVER TIGHTENING MAY
CAUSE A PINCH POINT ON THE SHEAVE AND NOT ALLOW
PROPER OPERATION OF THE LIFT).

COMPONENTS PROVIDED FOR STEP-5
1) DOCK/SEAWALL
MOUNT BRACKET
6) 3/8” X 1-1/2”
12) 3/8”
2) Z-TABS
6) 3/8”
6) 3/8”

Step 5:
TRACK MOUNTING & INSTALLATION:
1. USING THE DOCK/SEAWALL MOUNTING BRACKET, MOUNT THE
BRACKET TO THE SURFACE (HARDWARE NOT SUPPLIED) SO THE
FACE OF THE VERTICAL PLATE (PLATE WITH SIX HOLES) IS FLUSH
TO THE VERTICAL FACE OF THE MOUNTING SURFACE AND THE
TRIANGULAR GUSSETS ARE ON TOP OF THE MOUNTING SURFACE.
2. SLIDE ROLLER CARRIAGE DOWN TO THE BOTTOM OF THE TRACK
TO REMOVE ANY SLACK IN THE CABLE. WITH THE ASSEMBLY
INTACT, MOVE THE ASSEMBLY TO THE DESIRED MOUNTING
LOCATION. (BE SURE TO REMOVE ANY UNDERWATER
OBSTRUCTIONS WHICH MAY INTERFERE WITH TRACK LEVELING
AND SEATING). STAND THE ASSEMBLY VERTICALLY UPRIGHT AND
POSITION THE REAR FLANGE OF THE TRACK AGAINST THE
VERTICAL FACE OF THE MOUNTING BRACKET.

Step 5-1:
TRACK MOUNTING & INSTALLATION:
3. USING ONE OF THE TWO SUPPLIED Z-TABS, ALIGN THE HOLES IN
THE BRACKET WITH THE HOLES IN THE Z-TAB CAPTURING THE
FLANGE OF THE TRACK. SLIP ONE FLAT WASHER OVER EACH OF
THE THREE SUPPLIED 3/8” X 1-1/2” BOLTS, INSERT INTO THE
HOLES AND LOOSELY FASTEN ACCOMPANYING HARDWARE TO
ALLOW FOR ADJUSTMENT. REPEAT THIS PROCESS FOR THE OTHER
SIDE.
4. NEXT, USE A LEVEL TO ENSURE THAT THE TRACK IS SQUARE AND
PLUMB TO THE SURFACE THEN TIGHTEN THE HARDWARE
COMPLETELY.