GPL 6500 Manual

DO NOT REMOVE
MANUAL FROM
MACHINE
GPL ♦165 Bridgepoint Drive ♦South St. Paul MN 55075
Part # 80390445041
GPL 6500 V2.41108
Refrigerated Glassfront
Model 6500
Set-Up / Programming / Parts Guide

i

ii
Warranty.............................................................................................................................................................iii
Introduction.........................................................................................................................................................iv
Features ............................................................................................................................................................. v
Specifications ..................................................................................................................................................... v
Installation ..................................................................................................................................................... 1.01
Cautions ........................................................................................................................................... 1.01
Unpacking ........................................................................................................................................ 1.02
Leveling the Machine ...................................................................................................................... 1.02
Door Hinge ....................................................................................................................................... 1.03
Set Up Steps .................................................................................................................................... 1.04
Optional Equipment....................................................................................................................................... 2.01
Refrigeration.................................................................................................................................................. 2.02
Components.................................................................................................................................................. 3.01
Power Supply ................................................................................................................................... 3.01
Lighting System................................................................................................................................ 3.01
Main Product Shelves ...................................................................................................................... 3.01
Delivery Bin ...................................................................................................................................... 3.01
Vend Motors..................................................................................................................................... 3.02
Logic Board & Display...................................................................................................................... 3.03
Keypad ............................................................................................................................................. 3.03
Coin Mechs, Validators and Card Readers...................................................................................... 3.03
PosiVend™ ................................................................................................................................................... 3.04
Operating System.......................................................................................................................................... 4.01
Power Up State ................................................................................................................................ 4.01
Motor Scan....................................................................................................................................... 4.01
Standby ............................................................................................................................................ 4.01
Keypad ............................................................................................................................................. 4.01
Credit Accumulation ......................................................................................................................... 4.01
Vend Process................................................................................................................................... 4.02
Change Payback .............................................................................................................................. 4.02
Use Correct Change......................................................................................................................... 4.02
Token Vends .................................................................................................................................... 4.02
Accountability Information ................................................................................................................ 4.02
Shutdowns........................................................................................................................................ 4.02
DEX/UCS ......................................................................................................................................... 4.02
Programming................................................................................................................................................. 5.01
Service Modes.................................................................................................................................. 5.03
Parts.............................................................................................................................................................. 6.01
Service/Trouble Shooting.............................................................................................................................. 7.01
To achieve the most trouble-free operation from your Fusion Merchandiser, it is highly recommended that this
service manual be thoroughly read and the instructions followed pertaining to installation, servicing and
maintaining of the unit.
Should you have questions pertaining to this manual or the vendor, please contact your GPL distributor or
write directly to: Product Support Group
GPL
165 Bridgepoint Drive
St. Paul, MN 55107 USA
651-288-2975 or 800-523-5932
651-288-2971 (fax)
www.cranems.com
©2007 GPL
TABLE OF CONTENTS
GPL 6500 1008
Rev 2.4

iii
LIM IT ED EXPRESS WARRANTY
GPL warrants these automatic merchandisers (the "Unit"), manufactured by it, to be free under normal use and service from defects in
material or workmanship for a period of two (2) years from the date of delivery of this Unit to the ori inal purchaser who purchased the
Unit either directly from GPL or from an authorized GPL dealer or distributor (“GPL Dealer/Distributor”). This warranty extends only to
the ori inal purchaser of the Unit, but only if purchased either directly from GPL or from an authorized GPL Dealer/Distributor (“Ori inal
Purchaser”), and is limited to the repair or replacement, at GPL's sole option, of any part or parts of the Unit that are returned to GPL or
to the authorized GPL Dealer/Distributor from whom the Unit was ori inally purchased, with all transportation char es prepaid by
Ori inal Purchaser, and which, on GPL's examination, such returned part or parts shall conclusively appear to have been defective.
This warranty does not extend to:
1. Any Unit, or part thereof, that was subjected to misuse, ne lect, or accident by anyone other than GPL after its delivery to the
Ori inal Purchaser;
2. Any Unit, or part thereof, that was modified, altered, incorrectly wired or improperly installed by anyone other than GPL or used in
violation of the instructions provided by GPL;
3. A Unit, or part thereof, which has been repaired or altered by anyone other than GPL or an authorized GPL Dealer/Distributor;
4. A Unit, or part thereof, which has had the serial number removed, defaced, or otherwise altered;
5. Any plastic or lass windows, lamps, fluorescent tubes, and water contact parts;
6. Any Unit used outdoors;
7. Any accessories used with the Unit that were manufactured by some person or entity other than GPL; or
8. Any Unit repaired within the warranty period with parts other than enuine GPL built or endorsed parts.
GPL DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND AS TO THE UNIT AND ALL
WARRANTIES OF ANY KIND AS TO ANY ACCESSORIES. THIS DISCLAIMER OF
WARRANTIES INCLUDES (1) ANY EXPRESS WARRANTIES OTHER THAN THE
LIMITED WARRANTY PROVIDED ABOVE AS TO THE UNIT AND (2) ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
AS TO THE UNIT AND ANY ACCESSORIES. UNDER NO CIRCUMSTANCES SHALL
GPL BE RESPONSIBLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES, LOSSES OR EXPENSES (INCLUDING BUT NOT LIMITED TO LOST
PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY) ARISING FROM OR IN
CONNECTION WITH THE USE OF, OR THE INABILITY TO USE, THE UNIT FOR ANY
PURPOSE WHATSOEVER REGARDLESS OF THE LEGAL THEORY (CONTRACT,
TORT OR OTHER). IN NO EVENT WILL GPL BE OBLIGATED TO PAY DAMAGES FOR
ANY AMOUNT EXCEEDING THE PRICE PAID FOR THE UNIT. No representative of GPL or any other
person is authorized to assume for GPL, or a ree to on the behalf of GPL, any other liability or warranty in connection with the sale of
this Unit.
GPL reserves the ri ht to make any chan es or improvements in its products without notice and without obli ation, and without bein
required to make correspondin chan es or improvements in Units theretofore manufactured or sold.
165 Bridgepoint Drive
South St. Paul, MN 55075 USA
651-288-2975
651-288-2971 (fax)
Rev 2.4

iv
INTRODUCTION
The Fusion features simple operation and built in flexibility, as well as extensive diagnostics and error
reporting facilities to provide ease of maintenance.
HOW TO USE THIS MANUAL
This manual is divided into seven basic parts:
1. Unpacking and Installation.
2. Optional Equipment & Refrigeration
3. Components and Refrigeration.
4. Operating System.
5. Programming
6. Parts
7. Troubleshooting.
CAUTION: Certain procedures in both the operating section and the service
section require that voltage be on in the machine. Only, trained personnel
should perform this function. Exercise extreme caution while performing these
procedures. These procedures will be marked with the lightening bolt symbol
as it appears at left.
CAUTION: Certain procedures in both the operating section and the service
section require a qualified trained technician to perform the particular task at
hand. These procedures will be marked with the exclamation symbol as it
appears at left.
GPL 6500 V2.31008
ADDENDUM – EXTENDED REFRIG ERATION WARRANTY – GPL6500
The hermetically sealed refrigeration system (included in the vender), consisting of the motor compressor, condenser, evaporator, and the
refrigerant tubing, is warranted for a total period of 36 months from date of shipment. GP ’s sole obligation under this warranty on the
sealed refrigeration system is limited to repairing and returning or replacing at GP 's option any unit with a similar unit when, upon our
examination and to our satisfaction, it is determined to be defective. If our examination reveals that the unit is inoperative because of a
defective accessory or lack of defined preventative maintenance, both cost of repairs and freight charges will be paid by the customer.
This extended Refrigeration Warranty does not apply to any electrical controls, fan motors, overload switches, starting relays, temperature
controls or wiring harnesses in the refrigeration unit.
This warranty only applies to venders when operated in normal conditions and with electrical power supplies as indicated on the vender
serial plate. All other terms, conditions, and exclusions of the standard GP warranty also apply.
GP will pay transportation charges to return to the customer any unit found to be defective under warranty when transportation is made in
the most economical way. If special handling or special transportation is used or requested, all charges will be paid by the customer.
Rev 2.4

Features
v
FEATURES OF THE FUSION MERCHANDISER
STANDARD FEATURES
Up to 100 selections.
Multi drop buss capabilities (MDB).
Extensive diagnostics capabilities.
Friendly text-based interface.
Paired motor snack/food shelves.
Flexible spiral spacing for large products.
Eight-point star drive motor.
Dex/UCS compatible.
Food/Frozen hosting.
Real time clock.
Machine reset capability.
Chime.
Third payment system ready.
PRICING
Global pricing by machine or by shelf.
Extensive accountability, including all
discounts and free vends.
Shutdown capabilities
Combo vends.
Programmable spiral count.
Upload and download capabilities for pricing
and set up.
Programmable maximum payout.
Specifications
SCROLLING DISPLAY
User friendly two-line scrolling display to help
with the selection process and provide
customer feedback.
User programmable point of sale and
operational messages.
2 line display with 20 characters on each line.
NOISE LEVEL
Operates at less than 70 db (A).
ACCEPTABLE AMBIENT OPERATING
TEMPERATURE RANGE.
All equipment manufactured by GPL is designed
to work properly in a temperature range of 10°C
to 38°C (50°F to 100°F) in still air (75% R.H.
non-condensing). The machine is capable of
being stored in a temperature range of -18°C to
68°C (0°F to 155°F).
Fusion
Specifications Domestic Export
Height 72" / 183 cm 72" / 183 cm
Width 41.5" / 113 cm 41.5" / 113 cm
Depth 37.375" / 95 cm 37.375" / 95 cm
Floor Space 10.77 Sq. Ft./ 1 Sq Meter 10.77 Sq. Ft./ 1 Sq Meter
Voltage (AC) 120V 230V
Hertz 60Hz 50Hz
Amperes 12A 6A
Refrigerant Type 134A 134A
Refrigerant Charge 9oz / 0.25Kg 9.2oz / 0.26Kg
High Side Test Pressure 325 psi 325 psi
Low Side Test Pressure 140 psi 140 psi
Shipping Weight 693 lbs / 315 kg 693 lbs / 315 kg
GPL 6500 0109
Rev 2.4

Specifications
vi
SPIRAL DEPTH CHART
Fusion Configurations
Machines are available with the spiral assortments shown below and on the next page. The numbers in the
circles represent the capacities of each spiral. Other configurations may be available, contact your GPL
distributor for more information.
5 Shelf Models
SNACK/FOOD SPIRALS CANDY SPIRALS BOTTLE SPIRAL
6 – Item Spiral 2-7/8” 6 – Item Spiral 2-7/8” 6 – Item Spiral 3-3/32”
10 – Item Spiral 1-3/4” 15 – Item Spiral 1-1/8”
12 – Item Spiral 1-1/2” 18 – Item Spiral 15/16”
5 – Item Spiral 4-1/8” 5 – Item Spiral 4-1/8”
7 – Item Spiral 2-1/2” 7 – Item Spiral 2-1/2”
9 – Item Spiral 1-15/16” 9 – Item Spiral 1-15/16”
15 – Item Spiral 1-1/8” 10 – Item Spiral 1-3/4”
18 – Item Spiral 15/16” 12 – Item Spiral 1-1/2”
24 – Item Spiral 11/16” 24 – Item Spiral 11/16”
30 – Item Spiral 1/2” 30 – Item Spiral 1/2”
40 – Item Spiral 3/16” 40 – Item Spiral 3/16”
GPL 6500 1008
Spirals highlighted in bold are standard production spirals. All other spirals are
available through aftermarket parts only. Measurement indicates maximum product
thickness.
3·2 Food/Bottle
110 Food Capacity
96 Bottle Capacity
206 Total Capacity
6 6 6 66 6 6 6
6 6 6 66 6 6 6
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6
10 10 10 10 10 10 10 10 10 10
2·1·2 Snack/Candy/Bottle
110 Snack Capacity
168 Candy Capacity
96 Bottle Capacity
374 Total Capacity
15 15 15 15 18 1818 18 18 18
6 6 6 66 6 6 6
6 6 6 66 6 6 6
10 10 10 10 10 10 10 10 10 10
12 12 12 12 12 12 12 12 12 12
Rev 2.4

Specifications
vii
6 Shelf Models
10
6 6 6 6 6
6 6 6 6 6
10 10 10 10 10
10 10 10 10 10
6 6 6 66 6 6 6
6 6 6 66 6 6 6
10 10 10 10 10
10 10 10 10 10
12 12 12 12 12
15 15 15 15 18 1818 18 18 18
6 6 6 66 6 6 6
6 6 6 66 6 6 6
6 6 6 6 6
6 6 6 6 6
10 10 10 10 10
6 6 6 66 6 6 6
6 6 6 66 6 6 6
6 6 6 66 6 6 6
10 10 10 10 10
12 12 12 12 12
15 15 15 15 18 1818 18 18 18
6 6 6 66 6 6 6
6 6 6 66 6 6 6
6 6 6 66 6 6 6
4·2 Food/Bottle
80 Food Capacity
96 Bottle Capacity
176 Total Capacity
2·1·1·2 Snack/food/Candy/Bottle
100 Snack Capacity
60 Food Capacity
168 Candy Capacity
96 Bottle Capacity
424 Total Capacity
3·3 Food/Bottle
70 Food Capacity
144 Bottle Capacity
214 Total Capacity
2·1·3 Snack/Candy/Bottle
110 Snack Capacity
168 Candy Capacity
144 Bottle Capacity
422 Total Capacity
GPL 6500 1008
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6
10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10
15 15 15 15 18 1818 18 18 18
6 6 6 6 6 6 6 6 6 6
10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10
15 15 15 15 18 1818 18 18 18
12 12 12 12 12 12 12 12 12 12
6 Food
240 Food Capacity
240 Total Capacity
4·2 Snack/Candy
190 Snack Capacity
336 Candy Capacity
526 Total Capacity
Rev 2.4

Installation
GPL 6500 0108 1.01
Cautions
The following cautionary information should be reviewed before the machine is installed. Following these
requirements and warnings are required.
CAUTION: This machine is designed for indoor usage only. Any other usage will void
the Manufacturers Warranty.
Voltage and Polarity Check
It is important that this machine is hooked up to the proper voltage and polarity for
your country. Use a voltmeter to verify voltage and polarity before connecting the
machine to a wall outlet. For machines located in North America, use the diagram
below to verify correct voltages.
CAUTION: Any procedure marked with the symbol at left requires that the Machine
have the power applied and a shock hazard exists.
CAUTION: It is important that this machine is hooked up to the proper voltage and
polarity for your country. Use a Voltmeter to verify voltage and polarity. Should the
reading be any different than a normal reading or if you are unsure of what the
reading should be contact an electrician.
CAUTION: Different countries may have unique plug arrangements. Ensure that the
machine is properly grounded before operating.
CAUTION: The power cord for all machines manufacturered for use outside of North
America are of a type Y attachment. If the power cord is damaged, it must be replaced
by the manufacturer, its service agent, or a similarly qualified person in order to avoid
a hazard.
CAUTION: The machine is a heavy item. Ensure that sufficient personnel are available
for lifting and transporting the machine. Use proper lifting procedures and
equipment.
CAUTION: The system components in this machine utilize static sensitive
components. Precautions for handling sensitive devices should be observed when
handling these items.
Voltage and Polarity Check (for Machines located in North America Only)
It is important that this machine is hooked up to proper voltage and polarity. Using a voltmeter, perform the
following checks from the illustration below.
Rev 2.4

Installation
GPL 6500 0508 1.02
Place level in position A, and adjust the
bottom leg levelers, and repeat in
positions B & C
DOOR
B C
A
The Fusion Line is assembled and packed so that
a minimum amount of time is necessary for
preparation to install it on location. The following
steps are recommended to insure correct
unpacking.
1. Shipping Damage: Thoroughly inspect the
exterior of the carton for damage which may
have occurred during shipment. Report any
damage to delivering carrier and follow their
instructions.
2. Remove the remainder of the packing
material. On machines shipped with the lock in
place, the keys are taped inside the coin
return.
NOTE: On the machine, the weight
concentration is toward the back of the
cabinet. Trucking and lifting should be
done from the back. CAUTION should be
taken when trucking from side.
3. On machines with lock in place, first unlock
and turn handle to open door. When no lock
is furnished, remove clip and turn handle.
Swing door to its full open position.
4. Remove all additional packing material from
the machine.
5. Warranty: The warranty card is attached to
the cover of this manual. It must be filled out
in full and mailed at once to insure coverage.
Leveling the Machine on location is important for
the proper function of the machine. There are four
leveling screws in the legs of the machine to make
any necessary adjustments. After positioning the
machine, level it from front to rear and right to left
directions. After leveling, examine the top hinge
from the right side of the machine. If the end of the
hinge is lower than the top of the cabinet, you will
have a problem getting the door to close smoothly.
To correct this problem, raise the front of the
machine, and screw the 5th leg down to the floor
enough to cause the top hinge to be flat and
parallel with the top of the cabinet once the cabinet
is lowered back down to the floor. Repeat as
required.
Clearance Requirements
It is necessary on Fusion machines to have 6”
clearance behind the machine for air circulation.
6”
IMPORTANT: A set of anchoring brackets is
included with each machine. This kit is located
in the bottom of the machine with complete
instructions. It is recommended that this kit
be installed during set-up to prevent shifting of
the
machine.
Rev 2.4