Graco 24K335 User manual

Instructions-Parts
Air Compressor Kit 3A1902C
EN
Air compressor and receiver tank for Reactor® E-30i and E-XP2i integrated plural component
proportioning systems. For professional outdoor use only. Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
24K335
PROVEN QUALITY. LEADING TECHNOLOGY.
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Contents
Install Air Compressor......................................... 2
Install Air Tank ................................................... 3
Connect Air Lines ............................................... 3
Connect Power Cable ......................................... 5
Parts.................................................................. 7
Graco Standard Warranty.................................... 10
Install Air Compressor
Reference parts illustration, Parts, page 7 .
1. Remove the battery bracket and fuel tank. See
system repair manual for instructions.
2. Turn the B side y-strainer inlet on the Reactor
as shown.
NOTICE
Be careful to not damage engine components.
3. Loosely assemble the front bracket (2) to pallet
using two screws (10).
4. Install the side support gusset (5) to the pallet
with four screws (10) and nuts (11) as shown. Do
not tighten the screws.
5. Install the rear bracket (1) on the pallet with five
screws (9) and nuts (11). Do not tighten the
screws.
6. Install the six screws (10) and nuts (11) through
the top of the support gusset (5). Do not tighten
the screws.
7. Assemble the top plate assembly (3) to frame
with 14 screws (9) and nuts (11). Do not tighten
the screws.
8. Lift side of gusset (5) to ensure top plate (3) is
level before tightening. Tighten all screws and
nuts.
9. Install four isolators (8) with screws (10) on top
plate assembly (3).
Use lifting device to prevent personal injury
when lifting the compressor. Do not overlap
lifting straps over tubing or other fragile
components.
10. Lift the air compressor (7) onto the isolators (8).
Secure the air compressor to the isolators with
four screws (28), washers (29).
11. Install elbow adapter (13) in air compressor
outlet.
12. Remove plug and install elbow fitting (41) on
compressor pilot valve (see parts illustration).
13. Remove compression nut cap and install
compression nut fitting (37). Tighten finger tight
only.
14. Install end caps (32).
23A1902C
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Install Air Tank
Install Air Tank
Reference parts illustration, Parts, page 8.
1. Connect nipple (26), water drain valve (16),
connector (15), and connector (31) to bulkhead
(30). Apply PTFE sealant on threads.
2. Install bulk head assembly to bracket wall (6).
3. Install bushing (47), tee (48), two ball valves (17),
and two connectors (15) to bulkhead (30). Apply
PTFE sealant on threads.
4. Install connector elbow (41) to bottom of tank (4).
5. Remove desiccant housing and fill with all
desiccant pellets provided. See Desiccant Air
Drying System manual 309921.
6. Connect air dryer assembly (33) to bracket (6)
with screws (39), nuts (40), and clamp (38).
7. Mount tank (4) on bracket (6) with screws (12)
and nuts (11). Mount bracket assembly to the
compressor frame with three screws (9), one
screw (10), and four nuts (11).
Connect Air Lines
Reference Fig. 1, page 4.
1. Cut tube (36) to the following lengths (see next
page):
a. Three – 48 in (1219 mm)
b. 9 in. (228.6 mm)
c. 25 in. (635 mm)
2. Push one end of a 48 in. (1219 mm) section fully
into compression fitting (37). Tighten 3/4 turn
past finger tight.
3. Push all tubing sections fully into push-to-connect
fittingsasshown.
4. Connect air hoses (23) and (24) as shown.
3A1902C 3
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Connect Air Lines
Connect all air hoses as shown.
36
36
23
ti18580a
25 in. (635 mm)
48 in.
(1219 mm)
48 in.
(1219 mm)
36
9 in. (228.6 mm)
36
24
24
36
Air Hose Connections
Figure 1
1
Tighten compression nut 3/4 turn past finger
tight.
43A1902C
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Connect Power Cable
Connect Power Cable
Note
Reference wiring diagram. See
Fig. 4, page 6.
1. Turn off the 120/240 VAC alternator circuit
breaker (CB10).
Figure 2
2. Loosen screw, below the air compressor
electrical enclosure (E), 1/4 turn until the cover is
loose. Remove cover.
3. Discard washer on the cord grip (35). Install
cord grip up through the bottom of the enclosure
knockout. Tighten cord grip mounting nut inside
the enclosure.
4. Loosen the outside nut on the cord grip (35).
Insert the end of the power cable (34) with shorter
strip lengths through the cord grip.
5. Connect the black wire to terminal 1/L1 and the
white wire to 3/L2.
6. Loosen ground screw and connect ground wire
with existing ground wire.
7. Tighten the bottom nut on the cord grip (35).
8. Replace cover. See Fig. 4, page 5.
9. Loosen the bolts and remove the back panel of
the Reactor electrical enclosure.
10. Use a screw driver to punch out a knockout.
11. Discard washer from cord grip (35). Install cord
grip through back panel.
12. Loosen the nut on the cord grip (35). Insert the
free end of the power cord (34) through the cord
grip.
13. Connect the black and white wire to CB04,
see Fig. 4, page 5. Connect the green wire to
the ground bus bar, GB02 inside the Reactor
electrical enclosure.
14. Tighten nut on the cord grip (35).
15. TurnCB04on. SeeFig. 4,page5.
16. Turn on the 120/240 VAC alternator circuit
breaker (CB10).
Figure 3
3A1902C 5
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Connect Power Cable
CIRCUIT BREAKER
ASS’Y, 24J728
GB02
Ground Bar
122313
ELECTRICAL ENCLOSURE BOUNDARY
BLK
WHT
CORD GRIP,
16M826
POWER CABLE, 16M827
GRN
AIR COMPRESSOR ELECTRICAL ENCLOSURE
BLK WHT
GRN
CORD GRIP,
16M826
TO AIR
COMPRESSOR
1/L1 3/L2 5/L3
2/T1 4/T2 6/T3
GRN
BLK
BLK
BLK
BLK
CT02
CB01 CB0 2 CB03 CB04 CB05 CB06 CB0 7 CB08TB12TB11
TB18
TB17
TB16
TB15
TB14
TB13
{
{
{
GND
L2
L1
Air Compressor Wiring Diagram
Figure 4
63A1902C
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Parts
Parts
24K335, Complete Air Compressor Kit
ti18539b
41
37
28
29
10
8
35
13
9
32
10
5
9
34
7
1
2
3
44
10
46
45
35
E
9
10
2
Apply anaerobic sealant to all non-swivel pipe threads.
3A1902C 7
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Parts
6
24
12
11
4
36
33
38
39
41
15
17
30 26
36
40
38
15 16
31
ti18540b
4a 4b
48 47
17
15
Apply anaerobic sealant to all non-swivel pipe threads.
83A1902C
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Parts
Ref Part Description Qty
1* 24M147 RACK, compressor, rear 1
2* 24M146 RACK, compressor, front 1
3* 24M145 RACK, compressor, top 1
424M125
TANK, ASM, 12 gal, air
receiver (includes 4a and
4b)
1
4a 125967 VALVE, safety relief, 200
psi (1.4 MPa,14bar)
1
4b 16N185 VALVE, check, 1/2 m x f 1
5* 16K133 GUSSET, compressor,
support, side
1
6* 24M150 BRACKET, air tank/dryer 1
7125970 COMPRESSOR, air, 5 HP 1
8 125165 KIT, isolator (4 pack) 4
9* 121488 SCREW, hex hd, flanged;
2.75 in. (70 mm), 3/8–16
28
10* 111192 SCREW, cap flange hd;
.875 in. (22 mm), 3/8–16
15
11* 112958 NUT, hex, flanged; 3/8–16 4
12 112785 SCREW, hex hd, flanged;
1.5in. (38mm),3/8–16
4
13 120375 ADAPTER, elbow, 3/4–14
NPT (f)X 1/2–14 NPS (m)
1
15 125428 CONNECTOR, male, 1/4
NPT (f)
3
16 125991 VALVE, drain, automatic 1
17 15B565 VALVE, ball 2
23 214656 HOSE, coupled, 61209,10
ft (3m)
1
24 218093 HOSE, coupled; 1/2–14
NPT
2
26 297436 STRAIGHT, nipple, hex.
3/8
1
Ref Part Description Qty
28 105324 SCREW, cap, hex hd; 1.18
in. (30 mm), M12 x 1.75
4
29 109570 WASHER, plain 4
30 16N177 BULKHEAD, brass, 3/8 1
31 115671 CONNECTOR, male; 1/4
OD x 1/8 NPT (f)
1
32* 111218 CAP, tube, square 4
33 24M636 SYSTEM, desiccant air
dryer; see manual 309921
1
34 16M827 HARNESS, wire, 3 pole, 8/3 1
35 16M826 CORD, grip, 3/4 in. 2
36 24M675 KIT, tube, nylon, rd; 1/4 in.
OD,16ft(4.8m)
1
37 16M960 NUT, compression, with
sleeve; 1/4 OD
1
38 126017 BOLT,U,1/2-13,4ODpipe 1
39 113796 SCREW, flanged, hex hd;
0.75 in. (19 mm), 1/4–20
2
40 115942 NUT, hex, flange head;
1/4–20
2
41 114109 ELBOW, male, swivel; 1/4
OD, 1/4 NPT (f)
2
44*

111195 SCREW, cap, flange hd;
1.25 in. (31.75 mm), 1/2–13
4
45*

112731 NUT, hex, flanged; 1/2–13 2
46*

16N165 PLATE, compressor,
adapter
2
47 126109 FITTING, bushing adapter,
3/8–18 NPT (m) x 1/4–18
NPT (f)
1
48 126110 FITTING, tee, male branch,
1/4–18 NPT
1
*
Included in Compressor Frame Kit 24M258.

Parts for adapting to the mounting feet of the
optional Quincy PTL5–5B air compressor.
See Fig. 1, page 3 for Air Hose Connections.
3A1902C 9
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace
free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of
these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 3A1902
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised 28 June 2012
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