Graco ProMix PD2K User manual

Installation
ProMix® ProMix®
ProMix®PD2K PD2K PD2KElectronic Electronic ElectronicProportioner Proportioner Proportioner332457M
EN
Electronic Electronic
Electronicpositive positive positivedisplacement displacement displacementproportioner proportioner proportionerfor for forfast fast fast- - -setting setting settingtwo two two- - -component component componentmaterials. materials. materials.Manual Manual Manualsystem system system
with with
withAdvanced Advanced AdvancedDisplay Display DisplayModule. Module. Module.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
Seepage3formodelpartnumbersand
approvalsinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Models...............................................................3
Warnings...........................................................6
ImportantIsocyanate(ISO)Information................9
ImportantAcidCatalystInformation.....................11
AcidCatalystConditions...............................11
MoistureSensitivityofAcidCatalysts............11
SystemControlDrawing16P577.........................12
Con󰘰guringYourSystem....................................14
1.SelectaBaseModel................................14
2.SelectHoses...........................................21
3.SelectMixingOption................................24
4.SelectaSprayGun..................................25
5.SelectColorandCatalystChange
ControlModuleKits........................25
6.SelectColorandCatalystChange
ManifoldKits..................................26
7.SelectPumpExpansionKits.....................28
8.SelectCommunicationOptions.................28
9.AccessoryToolKit...................................28
10.UpgradeKit...........................................28
GeneralInformation............................................29
Location.............................................................29
InstalltheDisplayModule....................................30
UpgradeSoftwareforProMixPD3K+
System..........................................31
InstalltheBoothControl......................................31
AirSupply..........................................................32
FluidSupply.......................................................34
FluidRequirements......................................34
SingleColorConnections.............................35
ColorChangeConnections...........................35
SolventConnections....................................35
TSLCupKit........................................................37
AlternateTSLPlumbingfor
Highly-Reactive/Moisture-Sensitive
ISOCatalystPD2KPumps..............39
SolventMeterAccessory.....................................41
LightTowerAccessory........................................41
ElectrostaticAirHoseQuickDisconnectKit
24S004.................................................41
ElectricalSupply.................................................42
ElectricalRequirements................................42
ElectricalConnections..................................42
Grounding..........................................................43
ElectricalSchematics..........................................46
StandardModels(MC1000,MC2000,
MC3000,MC4000).........................46
DualPanelModels(MC1002,MC2002,
MC3002,MC4002).........................52
OptionalCablesandModules.......................58
Dimensions........................................................59
TechnicalData...................................................60
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2800PD2KProportionerRepair-PartsManual,ManualSystems
332562PD2KProportionerOperationManual,ManualSystems
3A4186PD2KDualPanelProportionerOpertionManual,ManualSystems
3A6237PD3K+ProportionerOperationManual,ManualSystems
3A2801MixManifoldInstructions-PartsManual
332339PumpRepair-PartsManual
332454ColorChangeValveRepair-PartsManual
332455ColorChangeKitsInstructions-PartsManual
333282ColorChangeandRemoteMixManifoldKitsInstructions-PartsManual
3324563rdand4thPumpKitsInstructions-PartsManual
334512PD1KPumpExpansionKitsInstructions-PartsManual
3A4497AirControlBoxKitInstructionsManual
2332457M

Models
Models Models
Models
SeeFigs.1–7forcomponentidenti󰘰cationlabels,includingapprovalinformationandcerti󰘰cation.
Part Part
PartNo. No. No.Series Series
SeriesMaximum Maximum
MaximumAir Air AirWorking Working Working
Pressure Pressure
Pressure
Maximum Maximum
MaximumFluid Fluid FluidWorking Working Working
Pressure Pressure
Pressure
Location Location
Locationof of ofPD2K PD2K PD2Kand and and
Electrical Electrical
ElectricalControl Control ControlBox Box Box
(ECB) (ECB)
(ECB)Labels Labels Labels
Withlow–pressurepumps:
300psi(2.068MPa,20.68bar)
MC0500
MC0502
A100psi(0.7MPa,
7.0bar)
Withhigh–pressurepumps:
1500psi(10.34MPa,
103.4bar)
MC1000
MC1002
MC3000
MC3002
Acid-based
Material
A100psi(0.7MPa,
7.0bar)
300psi(2.068MPa,20.68bar)
MC2000
MC2002
MC4000
M4002
Acid-based
Material
A100psi(0.7MPa,
7.0bar)
1500psi(10.34MPa,
103.4bar)
2575 2575
2575
II2G
Figure1ModelsMC1000,MC1002,MC3000,and
MC3002(LowPressure)Identi󰘰cationLabel
Continuedonthenextpage.
332457M3

Models
Figure224M672&26A188ControlBoxIdenti󰘰cation
Label
Figure3ModelsMC2000,MC2002,MC4000,and
MC4002(HighPressure)Identi󰘰cationLabel
Figure4Non-IntrinsicallySafeColorChangeControl(Accessory)Identi󰘰cationLabel
Figure5IntrinsicallySafeColorChangeControl
(Accessory)Identi󰘰cationLabel
Continuedonthenextpage.
Figure6BoothControlIdenti󰘰cationLabel
4332457M

Models
Figure7PumpExpansionKit(Accessory)Identi󰘰cationLabel
332457M5

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayor󰘱ushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
6332457M

Warnings
WARNING WARNING
WARNING
INTRINSIC INTRINSIC
INTRINSICSAFETY SAFETY SAFETY
Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe
equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.
Followlocalregulationsandthefollowingsafetyrequirements.
•Besureyourinstallationcomplieswithnational,state,andlocalcodesfortheinstallationof
electricalapparatusinaClassI,GroupD,Division1(NorthAmerica)orClassI,Zones1
and2(Europe)HazardousLocation,includingallofthelocalsafety󰘰recodes(forexample,
NFPA33,NEC500and516,OSHA1910.107,etc.).
•Tohelpprevent󰘰reandexplosion:
•Donotinstallequipmentapprovedonlyforanon-hazardouslocationinahazardous
location.SeemodelIDlabelfortheintrinsicsafetyratingofyourmodel.
•Donotsubstitutesystemcomponentsasthismayimpairintrinsicsafety.
•EquipmentthatcomesincontactwiththeintrinsicallysafeterminalsmustberatedforIntrinsic
Safety.ThisincludesDCvoltagemeters,ohmmeters,cables,andconnections.Removethe
unitfromthehazardousareawhentroubleshooting.
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediatesurgical surgical surgical
treatment. treatment.
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
332457M7

Warnings
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)forhandlinginstructionsandtoknowthespeci󰘰chazardsof
the󰘱uidsyouareusing,includingtheeffectsoflong-termexposure.
•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepsworkarea
wellventilatedandalwayswearappropriatepersonalprotectiveequipment.SeePersonal Personal
Personal
Protective Protective
ProtectiveEquipment Equipment Equipmentwarningsinthismanual.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhenspraying,
servicingequipment,orwhenintheworkarea.Protectiveequipmenthelpspreventserious
injury,includinglong-termexposure;inhalationoftoxicfumes,mists,orvapors;allergic
reactions;burns;eyeinjuryandhearingloss.Thisprotectiveequipmentincludes,butisnot
limitedto:
•Aproperly󰘰ttingrespirator,whichmayincludeasupplied-airrespirator,chemically
impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbythe󰘱uid
manufacturerandlocalregulatoryauthority.
•Protectiveeyewear,andhearingprotection.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
8332457M

ImportantIsocyanate(ISO)Information
Important Important
ImportantIsocyanate Isocyanate Isocyanate(ISO) (ISO) (ISO)Information Information Information
Isocyanates(ISO)arecatalystsusedintwo
componentmaterials.
Isocyanate Isocyanate
IsocyanateConditions Conditions Conditions
Sprayingordispensing󰘱uidsthatcontain
isocyanatescreatespotentiallyharmfulmists,
vapors,andatomizedparticulates
•Readandunderstandthe󰘱uidmanufacturer’s
warningsandSafetyDataSheet(SDS)toknow
speci󰘰chazardsandprecautionsrelatedto
isocyanates.
•Useofisocyanatesinvolvespotentially
hazardousprocedures.Donotspraywiththe
equipmentunlessyouaretrained,quali󰘰ed,
andhavereadandunderstoodtheinformation
inthismanualsandinthe󰘱uidmanufacturer’s
applicationinstructionsandSDS.
•Useofincorrectlymaintainedormis-adjusted
equipmentmayresultinimproperlycured
material.Equipmentmustbecarefully
maintainedandadjustedaccordingto
instructionsinthemanual.
•Topreventinhalationofisocynatemists,vapors,
andatomizedparticulates,everyoneinthe
workareamustwearappropriaterespiratory
protection.Alwayswearaproperly󰘰tting
respirator,whichmayincludeasupplied-air
respirator.Ventilatetheworkareaaccordingto
instructionsinthe󰘱uidmanufacturer’sSDS.
•Avoidallskincontactwithiscocyanates.
Everyoneintheworkareamustwearchemically
impermeablegloves,protectiveclothingand
footcoveringsasrecommendedbythe󰘱uid
manufacturerandlocalregulatoryauthority.
Followall󰘱uidmanufacturerrecommendations,
includingthoseregardinghandlingof
contaminatedclothing.Afterspraying,wash
handsandfacebeforeeatingordrinking.
Material Material
MaterialSelf Self Self- - -ignition ignition ignition
Somematerialsmaybecomeself-ignitingifapplied
toothick.Readmaterialmanufacturer’swarnings
andSafetyDataSheet(SDS).
Keep Keep
KeepComponents Components ComponentsA A Aand and andB B BSeparate Separate Separate
Cross-contaminationcanresultincured
materialin󰘱uidlineswhichcouldcauseserious
injuryordamageequipment.Toprevent
cross-contamination:
•Never Never
NeverinterchangecomponentAandcomponent
Bwettedparts.
•Neverusesolventononesideifithasbeen
contaminatedfromtheotherside.
332457M9

ImportantIsocyanate(ISO)Information
Moisture Moisture
MoistureSensitivity Sensitivity Sensitivityof of ofIsocyanates Isocyanates Isocyanates
Exposuretomoisture(suchashumidity)willcause
ISOtopartiallycure;formingsmall,hard,abrasive
crystals,whichbecomesuspendedinthe󰘱uid.
Eventuallya󰘰lmwillformonthesurfaceandtheISO
willbegintogel,increasinginviscosity.
NOTICE NOTICE
NOTICE
PartiallycuredISOwillreduceperformanceand
thelifeofallwettedparts.
•Alwaysuseasealedcontainerwithadesiccant
dryerinthevent,oranitrogenatmosphere.
Never Never
NeverstoreISOinanopencontainer.
•KeeptheISOpumpwetcuporreservoir(if
installed)󰘰lledwithappropriatelubricant.The
lubricantcreatesabarrierbetweentheISOand
theatmosphere.
•Useonlymoisture-proofhosescompatiblewith
ISO.
•Neverusereclaimedsolvents,whichmay
containmoisture.Alwayskeepsolvent
containersclosedwhennotinuse.
•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.
NOTE: NOTE:
NOTE:Theamountof󰘰lmformationandrateof
crystallizationvariesdependingontheblendofISO,
thehumidity,andthetemperature.
Changing Changing
ChangingMaterials Materials Materials
NOTICE NOTICE
NOTICE
Changingthematerialtypesusedinyour
equipmentrequiresspecialattentiontoavoid
equipmentdamageanddowntime.
•Whenchangingmaterials,󰘱ushtheequipment
multipletimestoensureitisthoroughlyclean.
•Alwayscleanthe󰘱uidinletstrainersafter
󰘱ushing.
•Checkwithyourmaterialmanufacturerfor
chemicalcompatibility.
•Whenchangingbetweenepoxiesandurethanes
orpolyureas,disassembleandcleanall󰘱uid
componentsandchangehoses.Epoxiesoften
haveaminesontheB(hardener)side.Polyureas
oftenhaveaminesontheA(resin)side.
10332457M

ImportantAcidCatalystInformation
Important Important
ImportantAcid Acid AcidCatalyst Catalyst CatalystInformation Information Information
ThePD2KMC3000andMC4000Proportionerisdesignedforacidcatalysts(“acid”)currentlyusedin
two-component,wood-󰘰nishingmaterials.Currentacidsinuse(withpHlevelsaslowas1)aremorecorrosive
thanearlieracids.Morecorrosion-resistantwettedmaterialsofconstructionarerequired,andmustbeused
withoutsubstitution,towithstandtheincreasedcorrosivepropertiesoftheseacids.
Acid Acid
AcidCatalyst Catalyst CatalystConditions Conditions Conditions
Acidis󰘱ammable,andsprayingordispensingacidcreatespotentiallyharmfulmists,vapors,andatomized
particulates.Tohelpprevent󰘰reandexplosionandseriousinjury:
•Readandunderstandtheacidmanufacturer’swarningsandSafetyDataSheet(SDS)toknowspeci󰘰c
hazardsandprecautionsrelatedtotheacid.
•Useonlygenuine,manufacturer’srecommendedacid-compatiblepartsinthecatalystsystem(hoses,
󰘰ttings,etc).Areactionmayoccurbetweenanysubstitutedpartsandtheacid.
•Topreventinhalationofacidmists,vapors,andatomizedparticulates,everyoneintheworkareamust
wearappropriaterespiratoryprotection.Alwayswearaproperly󰘰ttingrespirator,whichmayincludea
supplied-airrespirator.Ventilatetheworkareaaccordingtoinstructionsintheacidmanufacturer’sSDS.
•Avoidallskincontactwithacid.Everyoneintheworkareamustwearchemicallyimpermeablegloves,
protectiveclothing,footcoverings,aprons,andfaceshieldsasrecommendedbytheacidmanufacturer
andlocalregulatoryauthority.Followallacidmanufacturerrecommendations,includingthoseregarding
handlingofcontaminatedclothing.Washhandsandfacebeforeeatingordrinking.
•Regularlyinspectequipmentforpotentialleaksandremovespillspromptlyandcompletelytoavoiddirect
contactorinhalationoftheacidanditsvapors.
•Keepacidawayfromheat,sparks,andopen󰘱ames.Donotsmokeintheworkarea.Eliminateall
ignitionsources.
•Storeacidintheoriginalcontainerinacool,dry,andwell-ventilatedareaawayfromdirectsunlightand
awayfromotherchemicalsinaccordancewithacidmanufacturer’srecommendations.Toavoidcorrosion
ofcontainers,donotstoreacidinsubstitutecontainers.Resealtheoriginalcontainertopreventvapors
fromcontaminatingthestoragespaceandsurroundingfacility.
Moisture Moisture
MoistureSensitivity Sensitivity Sensitivityof of ofAcid Acid AcidCatalysts Catalysts Catalysts
Acidcatalystscanbesensitivetoatmospheric
moistureandothercontaminants.Itisrecommended
thecatalystpumpandvalvesealareasexposedto
atmosphereare󰘱oodedwithISOoil,TSL,orother
compatiblematerialtopreventacidbuild-upand
prematuresealdamageandfailure.
NOTICE NOTICE
NOTICE
Acidbuild-upwilldamagethevalvesealsand
reducetheperformanceandlifeofthecatalyst
pump.Topreventexposingacidtomoisture:
•Alwaysuseasealedcontainerwithadesiccant
dryerinthevent,oranitrogenatmosphere.
Neverstoreacidsinanopencontainer.
•Keepthecatalystpumpandthevalveseals󰘰lled
withtheappropriatelubricant.Thelubricant
createsabarrierbetweentheacidandthe
atmosphere.
•Useonlymoisture-proofhosescompatiblewith
acids.
•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.
332457M11

SystemControlDrawing16P577
System System
SystemControl Control ControlDrawing Drawing Drawing16P577 16P577 16P577
Donotsubstituteormodifysystemcomponents
asthismayimpairintrinsicsafety.Forinstallation,
maintenance,oroperationinstructions,read
instructionmanuals.Donotinstallequipment
approvedonlyfornon-hazardouslocationina
hazardouslocation.Seetheidenti󰘰cationlabelfor
theintrinsicsafetyratingforyourmodel.
NOTES NOTES
NOTESFOR FOR FORSYSTEM SYSTEM SYSTEMCONTROL CONTROL CONTROLDRAWING DRAWING DRAWING16P577 16P577 16P577(FM13ATEX0026 (FM13ATEX0026 (FM13ATEX0026SYSTEM SYSTEM SYSTEMASSEMBLY ASSEMBLY ASSEMBLY
CERTIFICATE) CERTIFICATE)
CERTIFICATE)
Alternate Alternate
AlternateM12 M12 M12CAN CAN CANCables, Cables, Cables,for for forHazardous Hazardous HazardousLocations Locations Locations
Cable Cable
CablePart Part PartNo. No. No.Length Length Lengthft ft ft(m) (m) (m)
16V4232.0(0.6)
16V4243.0(1.0)
16V4256.0(2.0)
16V42610.0(3.0)
16V42715.0(5.0)
16V42825.0(8.0)
16V42950.0(16.0)
16V430100.0(32.0)
2.Thenon-intrinsicallysafeterminals(powerrail)mustnotbeconnectedtoanydevicewhichusesor
generatesmorethanUm=250Vrmsordcunlessithasbeendeterminedthatthevoltagehasbeen
adequatelyisolated.
3.Theelectricalenclosuregroundscrewmustbeconnectedtoatrueearthgroundusingthesupplied
groundstrap(223547)orbyanequivalent10AWGorlargerisolatedconductor.Resistancefromthe
electricalenclosuregroundtothetrueearthgroundshallnotexceed1ohm.
4.Multipleearthingofcomponentsisallowed.Intrinsicallysafeapparatusprovidesisolationfromearthto
500Vrms.
Donotoperatesystemwithpowerbarriercoverremoved.
6.InstallationshouldbeinaccordancewithANSI/ISARP12.06.01“InstallationofIntrinsicallySafeSystems
forHazardous(Classi󰘰ed)Locations”andtheNationalElectricalCode®(ANSI/NFPA70).
7.InstallationinCanadashouldbeinaccordancewiththeCanadianElectricalCode,CASC22.1,PartI,
AppendixF.
8.ForATEX,installperEN60079–14andapplicablelocalandnationalcodes.
9.ForIECExinstallperIEC60079–14andapplicablelocalandnationalcodes.
12332457M

SystemControlDrawing16P577
NON NON
NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONONLY ONLY ONLYHAZARDOUS HAZARDOUS HAZARDOUS(CLASSIFIED) (CLASSIFIED) (CLASSIFIED)LOCATION LOCATION LOCATION
Class1,Div1,GroupD,T3(USAandCanada)
Class1,Zone1,GroupIIA,T3(ATEXandIECEx)
Ta=2°Cto50°C
POWER IN
250 VAC MAXIMUM SUPPLYVOLTAGE
OR
BOOTHCONTROL
(24M731)
FM13ATEX0026
IECExFMG13.0011
INTRINSICSAFEAPPARATUS
CABLE (16V429)
SPLITTER
17L058
NON-HAZARDOUS LOCATIONONLY HAZARDOUS (CLASSIFED) LOCATION
CLASS 1, DIV1, GROUP D, T3 (USAANDCANADA)
CLASS 1, ZONE 1, GROUP IIA, T3 (ATEXANDIECEx)
Ta =2 CTO50 C
COMMUNICATION
BARRIER
(24M485)
POWER
BARRIER
(248192)
PROMIXPD2K
ELECTRICALENCLOSURE
(24M672)
FM13ATEX0026
IECExFMG13.0011
ASSOCIATEDAPPARATUS
CABLE (16V429)
COLORCHANGEMODULE
(24R219, 24R220, 24R221, 24R222)
(24V406, 24V407, 24V408)
(24V409, 24V410, 24V411)
FM13ATEX0026
IECExFMG13.0011
INTRINSICSAFEAPPARATUS
COLORCHANGEMODULE
(24R219, 24R220, 24R221, 24R222)
(24V406, 24V407, 24V408)
(24V409, 24V410, 24V411)
FM13ATEX0026
IECExFMG13.0011
INTRINSICSAFEAPPARATUS
BOOTHCONTROL
(24M731)
FM13ATEX0026
IECExFMG13.0011
INTRINSICSAFEAPPARATUS
CABLE
(16V426)
CABLE
(16V426)
J3
5
J4
Figure8SystemControlDrawing16P577
332457M13

ConguringYourSystem
Con󰘰guring Con󰘰guring
Con󰘰guringYour Your YourSystem System System
1. 1.
1.Select Select Selecta a aBase Base BaseModel Model Model
ChooseaProMixPDbasemodelthatmeetsyour
application’srequirements.SeeModels,page3.
BasemodelsincludecomponentsAthroughF
shownintheTypicalInstallationDrawing.Baseunit
componentsaredescribedinthefollowingtable.
Ifusingamix-at-wallcon󰘰guration,seeFigure10
onpage16.
Component Component
ComponentDescription Description
Description
FluidPumps(A,B)Thebasemodelsincludetwo󰘱uidpumps,oneforresinandonefor
catalyst.Installinthenon-hazardousarea.
SolventValve(C)Dispensessolventtothegunduringpurge.
BoothControl(D)Theboothcontrolenablestheusertomonitorandcontrolthesystem.
Installtheboothcontrolinthehazardouslocation,nearthepainter.
ElectricalControlBox(E)Theelectricalcontrolboxincludesabarrierboard,intrinsicallysafe
isolationboard,24Vdcand48Vdcpowersupplies,EnhancedFluid
ControlModule,andPumpControlModules.Itaccepts90–250Vacline
powerandconvertsthatpowertoacceptablelowvoltagesignalsused
byothersystemcomponents.Installtheelectricalcontrolboxinthe
non-hazardousarea.
AdvancedDisplayModule(F)TheAdvancedDisplayModule(ADM)enablestheusertosetup,monitor,
andcontrolthesystem.InstalltheADMinthenon-hazardousarea.
14332457M

ConguringYourSystem
HAZARDOUS HAZARDOUS
HAZARDOUS(CLASSIFIED) (CLASSIFIED) (CLASSIFIED)LOCATION LOCATION LOCATIONNON NON NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONONLY ONLY ONLY
Figure9TypicalInstallation
Component Component
ComponentDescription Description
Description
★ ★
★Components Components ComponentsA A Athrough through throughF F Fare are areincluded included includedwith with withthe the thebase base baseunit. unit. unit.
A★MaterialA(Color)Pump
B★MaterialB(Catalyst)Pump
C★SolventValve
D★BoothControl
E★ElectricalControlBox
F★AdvancedDisplayModule
Components Components
ComponentsG G Gthrough through throughK K Kare are areincluded included includedin in inoptional optional optionalcolor color colorchange change changekits. kits. kits.
GColorChangeValves(accessory)
HColorChangeModule(accessory)
JCatalystChangeValves(accessory)
KCatalystChangeModule(accessory)
Components Components
ComponentsL L Lthrough through throughS S Sare are areaccessories accessories accessoriesand and andmust must mustbe be beordered ordered orderedseparately. separately. separately.
LFluid/AirHoseBundle(accessory)
MMixManifold(accessory)
NAirSprayGun(accessory)
PGunAirHose(accessory)
RIntrinsicallySafeCANCable(toconnectboothcontroltoelectricalcontrolbox)
SGunFluidHose(accessory)
332457M15

ConguringYourSystem
HAZARDOUS HAZARDOUS
HAZARDOUS(CLASSIFIED) (CLASSIFIED) (CLASSIFIED)LOCATION LOCATION LOCATIONNON NON NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONONLY ONLY ONLY
Figure10TypicalInstallationwithRemoteMix
Manifold
Component Component
ComponentDescription Description
Description
★ ★
★Components Components ComponentsA A Athrough through throughF F Fare are areincluded included includedwith with withthe the thebase base baseunit. unit. unit.
A★MaterialA(Color)Pump
B★MaterialB(Catalyst)Pump
C★SolventFlowSwitch
D★ElectricalControlBox
E★AdvancedDisplayModule
F★CANCommunicationCable
Components Components
ComponentsG G Gthrough through throughK K Kare are areincluded included includedin in inoptional optional optionalcolor color colorchange change changekits. kits. kits.
GColorChangeValves(accessory,non-hazardousarea)
HColorChangeModule(accessory,non-hazardousarea)
JCatalystChangeValves(accessory,non-hazardousarea)
KCatalystChangeModule(accessory,non-hazardousarea)
Components Components
ComponentsL L Lthrough through throughU U Uare are areaccessories accessories accessoriesand and andmust must mustbe be beordered ordered orderedseparately. separately. separately.
LFluid/AirHoseBundle(accessory)
MRemoteColorChangeManifold(accessory,hazardousarea)
NRemoteMixManifold(accessory,hazardousarea)
PAirSprayGun(accessory)
RISRemoteMixControlModule(accessory,hazardousarea)
SGunFluidHose(accessory)
TSupplyLineDrainValves(accessory,required,notshown)
UGunAirHose(accessory)
16332457M

ConguringYourSystem
HAZARDOUS HAZARDOUS
HAZARDOUS(CLASSIFIED) (CLASSIFIED) (CLASSIFIED)LOCATION LOCATION LOCATIONNON NON NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONONLY ONLY ONLY
Figure11TypicalDualPanelInstallation(MC1002,
MC2002,MC4002)
Component Component
ComponentDescription Description
Description
★ ★
★Components Components ComponentsA A Athrough through throughF F Fare are areincluded included includedwith with withthe the thebase base baseunit. unit. unit.
A★MaterialA(Color)Pump
B★MaterialB(Catalyst)Pump
C★SolventValve
D★BoothControl
E★ElectricalControlBox
F★AdvancedDisplayModule
Components Components
ComponentsG G Gthrough through throughK K Kare are areincluded included includedin in inoptional optional optionalcolor color colorchange change changekits. kits. kits.
GColorChangeValves(accessory)
HColorChangeModule(accessory)
JCatalystChangeValves(accessory)
KCatalystChangeModule(accessory)
332457M17

ConguringYourSystem
Component Component
ComponentDescription Description
Description
Components Components
ComponentsL L Lthrough through throughT T Tare are areaccessories accessories accessoriesand and andmust must mustbe be beordered ordered orderedseparately. separately. separately.
LFluid/AirHoseBundle(accessory)—seePD2KInstallationManual
(332457)foracid-compatiblehosebundles
MMixManifold(accessory)—seeMixManifoldInstruction-PartsManual
(3A2801)foracid-compatiblemixmanifolds
NAirSprayGun(accessory)
PGunAirHose(accessory)
RIntrinsicallySafeCANCable(toconnectboothcontroltoelectricalcontrol
box)
SGunFluidHose(accessory)
TAirControlModule(accessory)—seeAirControlModuleKitManual
(3A4497)
18332457M

ConguringYourSystem
HAZARDOUS HAZARDOUS
HAZARDOUS(CLASSIFIED) (CLASSIFIED) (CLASSIFIED)LOCATION LOCATION LOCATIONNON NON NON- - -HAZARDOUS HAZARDOUS HAZARDOUSLOCATION LOCATION LOCATIONONLY ONLY ONLY
Figure12TypicalPD3K+Installation(MC1000,
MC2000,MC3000,MC4000)
Component Component
ComponentDescription Description
Description
★ ★
★Components Components ComponentsA A Athrough through throughF F Fare are areincluded included includedwith with withthe the thebase base baseunit. unit. unit.
A★MaterialAPump
B★MaterialBPump
C★MaterialCPump
D★SolventValve
E★BoothControl
F★ElectricalControlBox
G★AdvancedDisplayModule
Components Components
ComponentsG G Gthrough through throughK K Kare are areincluded included includedin in inoptional optional optionalcolor color colorchange change changekits. kits. kits.
HColorChangeValves(accessory)
JColorChangeModule(accessory)
KCatalystChangeValves(accessory)
LRemoteMixManifold
Components Components
ComponentsL L Lthrough through throughS S Sare are areaccessories accessories accessoriesand and andmust must mustbe be beordered ordered orderedseparately. separately. separately.
MFluid/AirHoseBundle(accessory)—seePD2KInstallationManual
(332457)foracid-compatiblehosebundles
NMixManifold(accessory)—seeMixManifoldInstruction-PartsManual
(3A2801)foracid-compatiblemixmanifolds
PAirSprayGun(accessory)
332457M19

ConguringYourSystem
Component Component
ComponentDescription Description
Description
RGunAirHose(accessory)
SIntrinsicallySafeCANCable(toconnectboothcontroltoelectricalcontrol
box)
TGunFluidHose(accessory)
URemoteColorChangeValves
VRemoteCatalystChangeValves
20332457M