Graco A22600 User manual

3A6831G
EN
Instructions-Parts
Python®XL-DA25
Pump
Pneumatic pump for injecting chemicals at well sites. Not for use with sour gas.
For professional use only.
Not approved for use in European explosive atmosphere locations.
See page 3 for model information, including maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this manual
before using the equipment. Save all instructions.

23A6831G
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pump Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Configuration Number Matrix . . . . . . . . . . . . . . . . . 4
Pump Configuration . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Required Accessories . . . . . . . . . . . . . . . . . . . . . 7
Flush Before Using Equipment . . . . . . . . . . . . . . 7
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 8
Mount the Pump and Connect Chemical Supply 8
Connect Pneumatic Supply . . . . . . . . . . . . . . . . . 9
Route Exhaust to Remote Location . . . . . . . . . . 9
Connect Chemical Outlet . . . . . . . . . . . . . . . . . . 9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . 12
Flush the Equipment . . . . . . . . . . . . . . . . . . . . . 12
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 13
Calibrate Chemical Dosage . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preventive Maintenance Schedule . . . . . . . . . . 14
Tighten Threaded Connections . . . . . . . . . . . . . 14
Tighten Packings . . . . . . . . . . . . . . . . . . . . . . . 14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Repair - Pump Lower . . . . . . . . . . . . . . . . . . . . . . . 16
Disconnect the Pump Lower . . . . . . . . . . . . . . . 16
Pump Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reconnect the Pump Lower . . . . . . . . . . . . . . . 19
Repair - Pneumatic Motor . . . . . . . . . . . . . . . . . . . 20
Pneumatic Valve . . . . . . . . . . . . . . . . . . . . . . . . 20
Replace Pilot Valves . . . . . . . . . . . . . . . . . . . . . 23
Repair Pneumatic Motor . . . . . . . . . . . . . . . . . . 24
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Python XL-DA25 Pneumatic Pump . . . . . . . . . . 28
Pump Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pneumatic Motor Parts . . . . . . . . . . . . . . . . . . . 32
Pneumatic Valve Parts . . . . . . . . . . . . . . . . . . . 34
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . 36
Pump Lower Models . . . . . . . . . . . . . . . . . . . . . 36
Additional Kits & Accessories . . . . . . . . . . . . . . 36
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Python XL-DA25 Pump Dimensions . . . . . . . . . 37
Wall Bracket Mounting Hole Diagram . . . . . . . . 38
Pneumatic Mounting Hole Diagrams . . . . . . . . 39
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 40
6 in. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.5 in. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical Specifications . . . . . . . . . . . . . . . . . . . . 43
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44

Models
3A6831G 3
Models
NOTE: See the Configuration Number Matrix, page 4, to find the plunger and pneumatic motor size for your unit.
Pump Models
Plunger
Size Pneumatic Motor Size Pump Working (Stall) Pressure psi (MPa, bar) Max Dynamic (Run) Pressure psi (MPa, bar) Max Pneumatic Inlet Pressure psi (MPa, bar)
1/2 in. 6.0 in. 15,000 (103.4, 1034) 11,500 (100.0, 1000)
100 (0.69, 6.9)
3/4 in. 6,400 (44.1, 441) 4,500 (31.0, 310)
1 in. 3,800 (26.2, 262) 3,500 (24.1, 241)
3/4 in. 7.5 in. 10,000 (68.9, 689) 7,500 (51.7, 517)
1 in. 6,100 (42.1, 421) 5,500 (37.9, 379)
Part Number Configuration Code Motor Size Lower Size Lower Coating Seal Material
A22600 PCI-0600-050-075-XC-2-0
6.0 in.
1/2 in. Chromex HNBR A22601 PCI-0600-050-075-XD-2-0 FFKM
A22602 PCI-0600-050-075-XE-2-0 TFE/P
A22606 PCI-0600-075-113-XC-2-0 3/4 in. Chromex HNBR
A22607 PCI-0600-075-113-XD-2-0 FFKM
A22608 PCI-0600-075-113-XE-2-0 TFE/P
A22612 PCI-0600-100-138-XC-2-0 1 in. Chromex HNBR
A22613 PCI-0600-100-138-XD-2-0 FFKM
A22614 PCI-0600-100-138-XE-2-0 TFE/P
A22706 PCI-0750-075-113-XC-2-0
7.5 in.
3/4 in. Chromex HNBR A22707 PCI-0750-075-113-XD-2-0 FFKM
A22708 PCI-0750-075-113-XE-2-0 TFE/P
A22712 PCI-0750-100-138-XC-2-0 1 in. Chromex HNBR
A22713 PCI-0750-100-138-XD-2-0 FFKM
A22714 PCI-0750-100-138-XE-2-0 TFE/P

Configuration Number Matrix
43A6831G
Configuration Number Matrix
Check the identification plate (ID) for the 17-digit Configuration Number of your pump. Use the following matrix to
define the components of your pump.
NOTE: Not all combinations are possible.
Sample Configuration Number: PCI-0600-075-113-XC-2-0
Pump Configuration
PCI 0600 075 113 X C 2 0
Pneumatic
Chemical
Injection
Pneumatic
Motor Size Pump Lower Primary Seal
Size
Pump Lower
Secondary
Seal Size
Plunger
Coating Seal Material Pump Stroke Length Qualifier
Pneumatic
Motor Size Pump Lower Primary Seal Size Pump Lower Secondary Seal Size Plunger Coating Seal Material PumpStroke Length Qualifier
0600 6.0 in. 050 1/2 in. diameter 075 3/4 in. diameter X Chromex C HNBR 2 2.5 inch 0 None
0750 7.5 in. 075 3/4 in. diameter 113 1-3/8 in. diameter DFFKM
100 1 in. diameter 138 1-3/8 in. diameter ETFE/P

Warnings
3A6831G 5
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area be aware that flammable fumes can ignite or
explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Ground all equipment in the work area.
• Keep work area free of debris, including rags and spilled or open containers of solvent.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Use only grounded hoses.
•Stopoperation immediatelyifstatic sparking occursoryou feelashock.Do notuse equipmentuntil
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Warnings
63A6831G
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Checkequipmentregularly.Repairorreplacewornordamagedpartsimmediatelywithgenuineman-
ufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

Installation
3A6831G 7
Installation
Grounding
Pump: ground through electrically conductive pneu-
matic and fluid lines.
Pneumatic and fluid lines: use only electrically con-
ductive lines.
Air compressor: follow manufacturer’s recommenda-
tions.
Fluid supply container: follow local code.
Required Accessories
Install the following required accessories as shown in
FIG. 1, using adapters as necessary.
Pneumatic Line
•Primary bleed-type master pneumatic valve (D):
required in your system to relieve air/gas trapped
between it and the pneumatic motor when the valve
is closed.
• Be sure the valve is easily accessible from the
pump and located downstream from the pneu-
matic pressure regulator.
•Pump pneumatic pressure regulator (E): to con-
trol pump speed and outlet pressure. Locate it close
to the pump.
•Pneumatic filter (C): removes harmful dirt and
moisture from compressed air/gas supply.
•Secondary bleed-type pneumatic valve (pneu-
matic shutoff valve) (B): isolates pneumatic line
accessories for servicing. Locate upstream from all
other pneumatic line accessories.
Fluid Line
•Fluid filter (Y-strainer) (included in G): with a 60
mesh (250 micron) stainless steel element to filter
particles from the fluid before in reaches the pump.
•Fluid shutoff valve (H): shuts off fluid flow.
•Pressure relief valve (J): overload protection.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flush the Equipment, page 12.
If using a flammable gas to drive the motor, to reduce
the risk of fire or explosion, route the exhaust away
from all sources of ignition. See Route Exhaust to
Remote Location on page 9.
NOTE: A small amount of the exhaust is not recover-
able, and will vent to atmosphere at the pump. How-
ever, a 100% Exhaust Capture Kit, B32651, is
available.
To reduce the risk of injury from ejected ice, do not
operate the motor without a plumbed exhaust line or
muffler installed.
Installation must comply with all local codes and regu-
lations.
The equipment must be grounded to reduce the risk
of static sparking. Static sparking can cause fumes to
ignite or explode. Grounding provides an escape wire
for the electric current.

Installation
83A6831G
Typical Installation
FIG. 1 is an example of an installation with a Python
XL-DA25 chemical injection pump. Your installation may
differ from what is shown here. (See Required Acces-
sories, page 7.) The Python XL-DA25 pump (F) and
secondary bleed-type pneumatic valve (B) are the only
components in FIG. 1 supplied by Graco. All other com-
ponents are supplied by customer.
Key:
A Main pneumatic supply line
B Secondary bleed-type pneumatic valve
C Pneumatic filter
D Primary bleed-type master pneumatic valve
E Pneumatic pressure regulator
FPump
G Manifold assembly (includes Y-strainer and fluid shutoff
valve (H))
H Fluid shutoff valve (inlet & outlet)
J Fluid pressure relief valve
K Fuid inlet line
L Inlet port
MOutletport
N Pneumatic lubricator
P Fluid outlet line
R Speed control valve
S Lift ring (for lifting the pump only)
T Check valve
Mount the Pump and Connect
Chemical Supply
The pump can be bolted to a wall or skid by the attached
bracket.
NOTE: The pump must always be mounted vertically.
If you have an application, or mounting configuration,
that requires installation in a manner different than
depicted in FIG. 1, please contact your Graco distributor
for assistance.
NOTE: A Y-strainer (G) or chemical filter is required
before the pump inlet. This will keep debris from the
tank from reaching the pump seals. Fluid filters are
available from Graco.
1. Mount the pump (F) and connect the fluid inlet
line (K).
FIG. 1:
A
C
ED
R
F
J
K
H
G
L
M
N
HP
S
B
T

Installation
3A6831G 9
Connect Pneumatic Supply
1. Install the pneumatic pressure regulator (E) and
gauge to control the inlet pressure. See Models on
page 3 for your model’s maximum pneumatic pres-
sure.
NOTE: If less than 100 psi supply pressure is used, the
pump’s maximum output pressure will be decreased
proportionally.
Minimum pneumatic pressure can be found by first find-
ing the table that corresponds to the pneumatic motor
size (see Minimum Pneumatic Pressures by Fluid
Plunger Size and Outlet Pressures on page 10). Next,
using the column that corresponds to the plunger size,
find the row equal to or slightly greater than the outlet
pressure of the pump. The value is the minimum pneu-
matic pressure required to achieve the fluid outlet pres-
sure.
2. Install a pneumatic filter (C) to keep debris from
affecting pump performance and to increase pump
life.
NOTE: Keep the secondary bleed-type pneumatic
valve (B) closed at this point to keep the pump from
operating without fluid, which minimizes seal wear.
3. Attach a pneumatic line to the 1/4 in. female NPT
port on the secondary bleed-type pneumatic
valve (B).
Route Exhaust to Remote
Location
Replace the muffler (18) with a pneumatic line to route
exhaust to a remote location.
Connect Chemical Outlet
1. Connect a fluid line from the pump outlet port (M) to
the injection point.
2. Install a check valve (T).
3. Install a fluid pressure relief valve (J) on the outlet
side of the pump.
NOTE: A pressure relief valve is required and is avail-
able from Graco, and can be connected back to the tank
or directly to the inlet side of the pump. See Kits and
Accessories on page 36.
4. Set the pressure relief valve at or below the maxi-
mum working pressure of the pump.
NOTICE
Due to the operational design of the pneumatic valve,
a small amount of the exhaust is not recoverable, and
will vent to atmosphere. However, a 100% Exhaust
Capture Kit, B32651, is available.
In the event of an injection line blockage, to reducethe
risk of skin injection and damage to the pump, ensure
the pressure relief valve is set at or below the maxi-
mum working pressure of the pump.

Installation
10 3A6831G
Minimum Pneumatic Pressures by Fluid Plunger Size and Outlet Pressures
Actual running pressure must be set in field to avoid stalling. See Performance Charts, starting on page 40, for max-
imum flows at any given pressure.
0600 (6.0 in) Pneumatic Motor Minimum Gas Pressure
psi (MPa, bar)
Outlet Pressure psi
(MPa, bar)
1/2 Inch
Fluid Plunger
3/4 Inch
Fluid Plunger
1 Inch
Fluid Plunger
0 (0, 0) 15.0 (0.1, 1.0) 15.0 (0.1, 1.0) 15.0 (0.1, 1.0)
500 (3.4, 34.5) 15.0 (0.1, 1.0) 15.0 (0.1, 1.0) 15.0 (0.1, 1.0)
1000 (6.9, 68.9) 15.0 (0.1, 1.0) 15.6 (0.1, 1.1) 26.3 (0.2, 1.8)
1500 (10.3, 103.4) 15.0 (0.1, 1.0) 23.4 (0.2, 1.6) 39.5 (0.3, 2.7)
2000 (13.8, 137.9) 15.0 (0.1, 1.0) 31.3 (0.2, 2.2) 52.6 (0.4, 3.6)
2500 (17.2, 172.4) 17.4 (0.1, 1.2) 39.1 (0.3, 2.7) 65.8 (0.5, 4.5)
3000 (20.7, 206.8) 20.8 (0.1, 1.4) 46.9 (0.3, 3.2) 79.0 (0.5, 5.4)
3500 (24.1, 241.3) 24.3 (0.2, 1.7) 54.7 (0.4, 3.8) 92.1 (0.6, 6.4)
3800 (26.2, 262.0) 26.4 (0.2, 1.8) 59.4 (0.4, 4.1) 100.0 (0.7, 6.9)
4000 (27.6, 275.8) 27.8 (0.2, 1.9) 62.5 (0.4, 4.3)
4500 (31.0, 310.3) 31.3 (0.2, 2.2) 70.3 (0.5, 4.8)
5000 (34.5, 344.7) 34.7 (0.2, 2.4) 78.1 (0.5, 5.4)
5500 (37.9, 379.2) 38.2 (0.3, 2.6) 85.9 (0.6, 5.9)
6000 (41.4, 413.7) 41.7 (0.3, 2.9) 93.8 (0.6, 6.5)
6400 (44.1, 441.3) 44.4 (0.3, 3.1) 100.0 (0.7, 6.9)
6500 (44.8, 448.2) 45.1 (0.3, 3.1)
7000 (48.3, 482.6) 48.6 (0.3, 3.4)
7500 (51.7, 517.1) 52.1 (0.4, 3.6)
8000 (55.2, 551.6) 55.6 (0.4, 3.8)
8500 (58.6, 586.1) 59.0 (0.4, 4.1)
9000 (62.1, 620.5) 62.5 (0.4, 4.3)
9500 (65.5, 655.0) 66.0 (0.5, 4.5)
10000 (68.9, 689.5) 69.4 (0.5, 4.8)
10500 (72.4, 723.9) 72.9 (0.5, 5.0)
11000 (75.8, 758.4) 76.4 (0.5, 5.3)
11500 (79.3, 792.9) 79.9 (0.6, 5.5)
12000 (82.7, 827.4) 83.3 (0.6, 5.7)
12500 (86.2, 861.8) 86.8 (0.6, 6.0)
13000 (89.6, 896.3) 90.3 (0.6, 6.2)
13500 (93.1, 930.8) 93.8 (0.6, 6.5)
14000 (96.5, 965.3) 97.2 (0.7, 6.7)
14400 (99.3, 992.8) 100.0 (0.7, 6.9)
For applications where the exhaust is ported to
a pressurized location, compute the difference
between the inlet and outlet pressures to get
the pneumatic pressure to be used in the
above tables. Minimum pressure differential is
15 psi (0.1 MPa, 1.0 bar).