Graco Husky 1050HP Instruction Manual

Operation
Husky™ Husky™
Husky™1050HP 1050HP 1050HP2:1 2:1 2:1
Air Air
Air- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump Pump334014D
EN
1 1
1- - -inch inch inchhigh high high- - -pressure pressure pressurepump pump pumpwith with withmodular modular modularair air airvalve valve valvefor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.For For Forprofessional professional professionaluse use use
only. only.
only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanual.Save Save
Savethese these theseinstructions. instructions. instructions.
MaximumFluidWorkingPressure:
250psi(1.72MPa,17.2bar)
MaximumAirInputPressure:125psi
(0.86MPa,8.6bar)
Seepage4forapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
OrderingInformation...........................................3
Con󰘰gurationNumberMatrix...............................4
Warnings...........................................................5
Installation..........................................................8
TightenFastenersBeforeSetup....................8
Mounting.....................................................8
Grounding...................................................8
AirLine........................................................9
AirExhaustVentilation.................................10
FluidSupplyLine.........................................11
FluidOutletLine...........................................11
FluidInletandOutletPorts...........................11
TypicalFloorMountInstallation.....................12
Operation...........................................................13
PressureReliefProcedure............................13
TightenFastenersBeforeSetup....................13
FlushthePumpBeforeFirstUse..................13
High/LowLever............................................13
StartandAdjustthePump............................14
PumpShutdown..........................................14
Maintenance......................................................15
MaintenanceSchedule.................................15
Lubrication...................................................15
TightenThreadedConnections.....................15
FlushingandStorage...................................15
TorqueInstructions......................................16
DimensionsandMounting...................................17
PerformanceCharts............................................18
TechnicalData...................................................20
FluidTemperatureRange.............................21
GracoStandardHuskyPumpWarranty................22
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
334390Husky1050HPAir-OperatedDiaphragmPump,Repair/Parts
NOTE: NOTE:
NOTE:ForTroubleshootinginformation,seethe
Repair/PartsManual334390.
2334014D

OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to toBuy Buy BuyandusetheDistributor Distributor Distributor
Locator. Locator.
Locator.
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New New
Pump Pump
Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
Distributor Distributor
DistributorNote Note Note
1.To󰘰ndpartnumbersforreplacementparts:
a.Usethe20–digitnumberfromtheIDplate
onthepump.
b.UsetheCon󰘰gurationNumberMatrixonthe
nextpagetounderstandwhichpartsare
describedbyeachdigit.
c.Use Use
Usethe the theRepair/Parts Repair/Parts Repair/PartsManual. Manual. Manual.Refertothe
mainPartsillustrationandtotheParts/Kits
QuickReference.Followthepagereferences
onthesetwopagesforfurtherordering
information,asneeded.
2.PleasecallGracoCustomerServicetoorder.
334014D3

CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Checktheidenti󰘰cationplate(ID)forthe20–digit
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:
1050HP 1050HP
1050HPA01A A01A A01AA1 A1 A1SS SS SSSP SP SPSP SP SPPT PT
PT
PumpModelCenterSection
andAirValve
ManifoldsSeatsBallsDiaphragmsManifold
O-Rings
Pump Pump
PumpCenter Center
CenterSection Section Sectionand and andAir Air AirValve Valve Valve
Material Material
Material
Air Air
AirValve Valve ValveManifolds Manifolds
Manifolds
A1 A1
A1Aluminum,standardports,npt
A2 A2
A2Aluminum,standardports,bsp
S1 S1
S1Stainlesssteel,standardports,npt
1050HP 1050HP
1050HP
Aluminum
AluminumA01A A01A
A01AStandard
S2 S2
S2Stainlesssteel,standardports,bsp
Check Check
CheckValve Valve ValveSeats Seats SeatsCheck Check CheckValve Valve ValveBalls Balls BallsDiaphragm Diaphragm
DiaphragmMaterial Material MaterialManifold Manifold
ManifoldO O O- - -Rings Rings Rings
GE GE
GEGeolast®CW CW
CWPolychloroprene
WeightedBN BN
BNBuna-NPT PT PTPTFE
SP SP
SPSantoprene®GE GE
GEGeolastCO CO COPolychloroprene
Overmolded
SS SS
SS316StainlessSteelSP SP
SPSantoprenePT PT
PTPTFE/Santoprene
Two-Piece
SS SS
SS316StainlessSteelSP SP
SPSantoprene
Approvals Approvals
Approvals
Allmodelsarerated:
II 2 GD
Ex h IIC 66ºC...135ºC Gb
Ex h IIIC T135ºC Db
4334014D

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted
withair.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
334014D5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1–trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
6334014D

Warnings
WARNING WARNING
WARNING
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sMSDSsandrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto
theair.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
334014D7

Installation
Installation Installation
Installation
TheTypicalFloorMountInstallation,page12,is
onlyaguideforselectingandinstallingsystem
components.ContactyourGracodistributorfor
assistanceinplanningasystemtosuityourneeds.
Tighten Tighten
TightenFasteners Fasteners FastenersBefore Before BeforeSetup Setup Setup
Beforeusingthepumpforthe󰘰rsttime,check
andretorqueallexternalfasteners.Follow
TorqueInstructions,page16.Afterthe󰘰rstdayof
operation,retorquethefasteners.
Mounting Mounting
Mounting
•Thepumpexhaustairmaycontain
contaminants.Ventilatetoaremote
area.SeeAirExhaustVentilation,page10.
•Nevermoveorliftapumpunderpressure.If
dropped,the󰘱uidsectionmayrupture.Always
followthePressureReliefProcedure,page13,
beforemovingorliftingthepump.
1.Besurethemountingsurfacecansupportthe
weightofthepump,hoses,andaccessories,as
wellasthestresscausedduringoperation.
2.Forallmountings,besurethepumpisbolted
directlytothemountingsurface.Mountthepump
horizontally,withthefeetatthebottomofthe
pump.Donotmountthepumponavertical
surface,suchasawall.
3.Foreaseofoperationandservice,mountthe
pumpsoairvalve,airinlet,󰘱uidinletand󰘱uid
outletportsareeasilyaccessible.
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.
• Pump: Pump:
Pump:
Loosenthegroundingscrew(GS).Insert
oneendofa12ga.minimumgroundwire(R)
behindthegroundingscrewandtightenthescrew
securely.Donotexceed15in-lb(1.7N•m).
Connecttheclampendofthegroundwiretoa
trueearthground.Agroundwireandclamp,Part
238909,isavailablefromGraco.
Figure1GroundingScrewsandWires
8334014D

Installation
• Air Air
Airand and and󰘱uid 󰘱uid 󰘱uidhoses: hoses: hoses:
Useonlygroundedhoses
withamaximumof500ft(150m)combinedhose
lengthtoensuregroundingcontinuity.
•
Air Air
Aircompressor: compressor: compressor:
Followmanufacturer’s
recommendations.
Checkyoursystemelectricalcontinuityafterthe
initialinstallation,andthensetuparegularschedule
forcheckingcontinuitytobesurepropergrounding
ismaintained.
Air Air
AirLine Line Line
SeeTypicalFloorMountInstallation,page12
1.Installanair󰘰lter/regulator(C).Anairline󰘰lter
removesharmfuldirtandmoisturefromthe
compressedairsupply.Usetheregulatorand
gaugetocontrolthe󰘱uidpressure.The󰘱uidstall
pressurewillbethesameasthesettingofthe
airregulator.
2.Locateableed-typemasterairvalve(B)closeto
thepumpanduseittorelievetrappedair.Be
surethevalveiseasilyaccessiblefromthepump
andlocateddownstreamfromtheregulator.
Trappedaircancausethepumptocycle
unexpectedly,whichcouldresultinserious
injuryfromsplashing.
3.Locateanothermasterairvalve(E)upstream
fromallairlineaccessoriesanduseittoisolate
themduringcleaningandrepair.
4.Anadjustableinletairvalveorneedlevalve(G)
mybeinstalledforpumpspeedcontrol.
5.Installagrounded,󰘱exibleairhose(A)between
theaccessoriesandthe3/4npt(f)pumpairinlet
(D).Useaminimum5/8in.(16mm)IDairhose.
334014D9

Installation
Air Air
AirExhaust Exhaust ExhaustVentilation Ventilation Ventilation
Theairexhaustportis3/4npt(f).Donotrestrictthe
airexhaustport.Excessiveexhaustrestrictioncan
causeerraticpumpoperation.
Toprovidearemoteexhaust:
1.Removethemuf󰘱er(T)fromthepumpair
exhaustport.
2.Installagroundedairexhausthose(U).Connect
themuf󰘱er(T)totheotherendofthehose.The
minimumsizefortheairexhausthoseis3/4in.
(19mm)ID.Ifahoselongerthan15ft(4.57m)
isrequired,usealargerdiameterhose.Avoid
sharpbendsorkinksinthehose.
3.Placeacontainerattheendoftheairexhaust
linetocatch󰘱uidincaseadiaphragmruptures.
Ifthediaphragmruptures,the󰘱uidbeingpumped
willexhaustwiththeair.
Figure2Ventexhaustair
KEY KEY
KEY
A A
AAirsupplylineG G
GOptionalneedlevalveforpumpspeed
adjustment.
B B
BBleed-typemasterairvalveT T TMuf󰘱er
C C
CAir󰘰lter/regulatorU U
UGroundedairexhausthose
D D
DAirinletV V VContainerforremoteairexhaust
E E
EMasterairvalve(foraccessories)
10334014D

Installation
Fluid Fluid
FluidSupply Supply SupplyLine Line Line
SeeTypicalFloorMountInstallation,page12
1.Usegrounded󰘱exible,󰘱uidsupplyhoses(G).
SeeGrounding,page8.
2.Iftheinlet󰘱uidpressuretothepumpismore
than25%oftheoutletworkingpressure,theball
checkvalveswillnotclosefastenough,resulting
ininef󰘰cientpumpoperation.
3.Excessiveinlet󰘱uidpressurealsowillshorten
diaphragmlife.Approximately3-5psi(0.02-
0.03MPa,0.21-0.34bar)shouldbeadequate
formostmaterials.
4.Formaximumsuctionlift(wetanddry),see
TechnicalData,page20.Forbestresults,
alwaysinstallthepumpascloseaspossibleto
thematerialsource.
Fluid Fluid
FluidOutlet Outlet OutletLine Line Line
SeeTypicalFloorMountInstallation,page12.
1.Usegrounded,󰘱exible󰘱uidhoses(L).See
Grounding,page8.
2.Installa󰘱uiddrainvalve(J)nearthe󰘱uidoutlet.
3.Installashutoffvalve(K)inthe󰘱uidoutletline.
Fluid Fluid
FluidInlet Inlet Inletand and andOutlet Outlet OutletPorts Ports Ports
NOTE: NOTE:
NOTE:Removeandreversethemanifold(s)to
changetheorientationofinletoroutletport(s).Follow
TorqueInstructions,page16.
1050HP 1050HP
1050HP— — —Aluminum Aluminum AluminumManifolds Manifolds Manifolds
The󰘱uidinletandoutletmanifoldseachhavetwo1
in.npt(f)orbsptthreadedports(M,N).Closeoffthe
unusedportusingthesuppliedplugs.
1050HP 1050HP
1050HP— — —Stainless Stainless StainlessSteel Steel SteelManifolds Manifolds Manifolds
The󰘱uidinletandoutletmanifoldseachhaveone
1in.npt(f)orbsptport.
334014D11

Installation
Typical Typical
TypicalFloor Floor FloorMount Mount MountInstallation Installation Installation
Figure3Typical󰘱oormountinstallation
KEY KEY
KEY
A A
AAirsupplylineJ J JFluiddrainvalve(required)
B B
BBleed-typemasterairvalve(requiredfor
pump)
K K
KFluidshutoffvalve
C C
CAir󰘰lterandregulatorL L
LFlexible󰘱uidoutlethose
D D
DAirinletM M MFluidinlet(2portsonaluminummanifolds,1
portonSSTmanifolds)
E E
EMasterairvalve(foraccessories)N N NFluidoutlet(2portsonaluminummanifolds,1
portonSSTmanifolds)
F F
FFlexible󰘱uidsuctionhoseR R RGroundwire(required;see
Grounding,page8).
G G
GOptionalneedlevalveforpumpspeed
adjustment.
12334014D

Operation
Operation Operation
Operation
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
intheeyesoronskin,followthePressureRelief
Procedurewhenyoustoppumpingandbeforeyou
clean,check,orservicetheequipment.
1.Shutofftheairsupplytothepump.
2.Openthedispensingvalve,ifused.
3.Shiftthehigh/lowpressureleverbackandforth
twotimes.Leavetheleverinthe“Low”position
asshown.
Figure4High/LowPressureLever
4.Openthe󰘱uiddrainvalve(installedonthe
system)torelieveall󰘱uidpressure.Havea
containerreadytocatchthedrainage.
Tighten Tighten
TightenFasteners Fasteners FastenersBefore Before BeforeSetup Setup Setup
Beforeusingthepumpforthe󰘰rsttime,check
andretorqueallexternalfasteners.Follow
TorqueInstructions,page16.Afterthe󰘰rstdayof
operation,retorquethefasteners.
Flush Flush
Flushthe the thePump Pump PumpBefore Before BeforeFirst First FirstUse Use Use
Thepumpwastestedinwater.Ifwatercould
contaminatethe󰘱uidyouarepumping,󰘱ushthe
pumpthoroughlywithacompatiblesolvent.See
FlushingandStorage,page15.
High/Low High/Low
High/LowLever Lever Lever
UsetheHigh/Lowlevertosetthedesiredpressure
mode.Whentheleverissetto“Low,”the󰘱uidoutlet
pressureisslightlylessthantheairinletpressure.
Whentheleverissetto“High,”the󰘱uidoutlet
pressureisslightlylessthantwotimestheinlet
airpressure.NotethattheHighpressuresetting
increasesboth󰘱uidoutletpressureandinletair
consumption.
NOTE: NOTE:
NOTE:ThelevermustbefullyseatedintotheHigh
orLowpositionforproperoperation.
334014D13

Operation
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump
1.Besurethepumpisproperlygrounded.Refer
toGrounding,page8.
2.EnsuretheHigh/Lowpressureleverisinthe
“Low”positionbeforestartingthepump.
3.Checkall󰘰ttingstobesuretheyaretight.Use
acompatibleliquidthreadsealantonallmale
threads.Tighten󰘱uidinletandoutlet󰘰ttings
securely.
4.Placethesuctiontube(ifused)inthe󰘱uidtobe
pumped.
NOTE: NOTE:
NOTE:If󰘱uidinletpressuretothepumpismore
than25%ofoutletworkingpressure,theball
checkvalveswillnotclosefastenough,resulting
ininef󰘰cientpumpoperation.
NOTICE NOTICE
NOTICE
Excessive󰘱uidinletpressurecanreduce
diaphragmlifeandmayresultinpumpdamage.
5.Placetheendofthe󰘱uidhoseintoanappropriate
container.
6.Closethe󰘱uiddrainvalve.
7.Turntheairregulatorknobto0.Openall
bleed-typemasterairvalves.
8.Ifthe󰘱uidhosehasadispensingdevice,hold
itopen.
9.Slowlyincreaseairpressurewiththeairregulator
untilthepumpstartstocycle.Allowthepumpto
cycleslowlyuntilallairispushedoutofthelines
andthepumpisprimed.
NOTE: NOTE:
NOTE:Uselowestpossibleairpressuretoprime,
justenoughtocyclethepump.Ifthepumpdoes
notprimeasexpected,turnairpressureDOWN. DOWN.
DOWN.
10.Ifyouare󰘱ushing,runthepumplongenoughto
thoroughlycleanthepumpandhoses.
11.Closethedispensingvalve,ifused.
12.Closethebleed-typemasterairvalve.
Pump Pump
PumpShutdown Shutdown Shutdown
Attheendoftheworkshiftandbeforeyoucheck,
adjust,cleanorrepairthesystem,followthe
PressureReliefProcedure,page13.
14334014D

Maintenance
Maintenance Maintenance
Maintenance
Maintenance Maintenance
MaintenanceSchedule Schedule Schedule
Establishapreventivemaintenanceschedule,
basedonthepump’sservicehistory.Scheduled
maintenanceisespeciallyimportanttopreventspills
orleakageduetodiaphragmfailure.
Lubrication Lubrication
Lubrication
Thepumpislubricatedatthefactory.Itisdesigned
torequirenofurtherlubricationforthelifeofthe
pump.Aninlinelubricatorisnotneeded,andisnot
recommended,undernormaloperatingconditions.
Tighten Tighten
TightenThreaded Threaded ThreadedConnections Connections Connections
Beforeeachuse,checkallhosesforwearor
damage,andreplaceasnecessary.Checktobe
sureallthreadedconnectionsaretightandleak-free.
Checkfasteners.Tightenorretorqueasnecessary.
Althoughpumpusevaries,ageneralguideline
istoretorquefastenerseverytwomonths.See
TorqueInstructions,page16.
Flushing Flushing
Flushingand and andStorage Storage Storage
•Flushbefore󰘱uidcandryintheequipment,atthe
endoftheday,beforestoring,andbeforerepairing
equipment.
•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.
•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid
beingdispensedandtheequipmentwettedparts.
Flushthepumpoftenenoughtopreventthe󰘱uidyou
arepumpingfromdryingorfreezinginthepumpand
damagingit.Useacompatiblesolvent.
Always󰘱ushthepumpandrelievethepressure
beforestoringitforanylengthoftime.
334014D15

Maintenance
Torque Torque
TorqueInstructions Instructions Instructions
NOTE: NOTE:
NOTE:Allfastenersforthe󰘱uidcovers,center
diaphragmjoint,andmanifoldshaveathread-locking
adhesivepatchappliedtothethreads.Ifthispatchis
excessivelyworn,thefastenersmayloosenduring
operation.Replacescrewswithnewonesorapply
medium-strength(blue)Loctiteorequivalenttothe
threads.
If󰘱uidcover,centerdiaphragmjoint,ormanifold
fastenershavebeenloosened,itisimportantto
torquethemusingthefollowingproceduretoimprove
sealing.
NOTE: NOTE:
NOTE:Alwayscompletelytorquethe󰘱uidcoversand
centerdiaphragmjointbeforetorquingthemanifolds.
Startall󰘱uidcoverorcenterdiaphragmjointscrewsa
fewturns.Thenturndowneachscrewjustuntilhead
contactscover.Thenturneachscrewby1/2turn
orlessworkinginacrisscrosspatterntospeci󰘰ed
torque.Repeatformanifolds.
Fluid Fluid
Fluidcover, cover, cover,center center centerdiaphragm diaphragm diaphragmjoint, joint, joint,and and andmanifold manifold manifold
fasteners: fasteners:
fasteners:100in-lb(11.3N•m)
Lubricateairvalvefastenerspriortoreassemblyto
preventgalling.Retorquetheairvalvefastenersina
crisscrosspatterntospeci󰘰edtorque.
Air Air
Airvalve valve valvefasteners: fasteners: fasteners:80in-lb(9.0N•m)
Air Air
AirValve Valve ValveFasteners Fasteners Fasteners
Fluid Fluid
FluidCovers Covers Coversand and andCenter Center CenterDiaphragm Diaphragm DiaphragmJoint Joint JointManifolds Manifolds Manifolds
16334014D

DimensionsandMounting
Dimensions Dimensions
Dimensionsand and andMounting Mounting Mounting
KEY KEY
KEY
Aluminum Aluminum
AluminumSST SST
SSTAluminum Aluminum Aluminumand and andSST SST SST
A A
A12.7in(323mm)11.8in(300mm)H H H6.2in(157mm)
B B
B14.4in(366mm)12.9in(328mm)J J J9.4in(239mm)
C C
C15.3in(389mm)13.7in(348mm)K K
K15.6in(396mm)
D D
D10.9in(277mm)9.5in(241mm)L L L3/4npt(f)AirInlet
E E
E1.8in(46mm)1.1in(28mm)M M M1innpt(f)or1in.bsptFluidInlet
(2foraluminummanifolds;1forSSTmanifolds)
F F
F10.8in(274mm)10.7in(272mm)N N N1innpt(f)or1in.bsptFluidOutlet
(2foraluminummanifolds;1forSSTmanifolds)
G G
G21.5in(546mm)20.6in(523mm)P P
P3/4npt(f)AirExhaustPort
NOTE: NOTE:
NOTE:Alldimensionsareapproximate.
334014D17

PerformanceCharts
Performance Performance
PerformanceCharts Charts Charts
Low Low
LowPressure Pressure PressureSetting Setting Setting
Fluid Fluid
FluidPressure Pressure Pressure
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
PSI PSI
PSI
(MPa, (MPa,
(MPa,bar) bar) bar)
0
25
(0.17, 1.7)
50
(0.34, 3.4)
75
(0.52, 5.2)
100
(0.7, 7.0)
125
(0.86, 8.6)
0
0
10
(38) 20 (76) 30 (114) 40 (151) 50 (189)
56 112 168 224 280
A
B
C
D
E
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
Operating Operating
OperatingAir Air AirPressure Pressure Pressure
A A
A
125psi(0.86MPa,8.6bar)
B B
B
100psi(0.7MPa,7.0bar)
C C
C
70psi(0.48MPa,4.8bar)
D D
D
40psi(0.28MPa,2.8bar)
E E
E
20psi(0.14MPa,1.4bar)
Air Air
AirConsumption Consumption Consumption
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
How How
Howto to toRead Read Readthe the theCharts Charts Charts
1.Locate󰘱uid󰘱owratealong
bottomofchart.
2.Followverticallineupto
intersectionwithselected
operatingairpressure
curve.
3.Followlefttoscaletoread
󰘱uid 󰘱uid
󰘱uidoutlet outlet outletpressure pressure pressure(top
chart)orair air
airconsumption consumption consumption
(bottomchart)scfm scfm
scfm
(Nm (Nm
(Nm3 3
3/min.) /min.)
/min.)
0
20
(0.6)
40
(1.1)
60
(1.7)
80
(2.3)
100
(2.8)
0
0
10
(38) 20 (76) 30 (114) 40 (151) 50 (189)
56 112 168 224 280
A
B
C
D
E
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
18334014D

PerformanceCharts
High High
HighPressure Pressure PressureSetting Setting Setting
Fluid Fluid
FluidPressure Pressure Pressure
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
PSI PSI
PSI
(MPa, (MPa,
(MPa,bar) bar) bar)
0
50
(0.34, 3.4)
100
(0.7, 7.0)
150
(1.03, 10.3)
200
(1.38, 13.8)
250
(1.72, 17.2)
0
0
10
(38) 20 (76) 30 (114) 40 (151) 50 (189)
50 100 150 200 250
A
B
C
D
E
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
Operating Operating
OperatingAir Air AirPressure Pressure Pressure
A A
A
125psi(0.86MPa,8.6bar)
B B
B
100psi(0.7MPa,7.0bar)
C C
C
70psi(0.48MPa,4.8bar)
D D
D
40psi(0.28MPa,2.8bar)
E E
E
20psi(0.14MPa,1.4bar)
Air Air
AirConsumption Consumption Consumption
Approximate Approximate
ApproximateCycles Cycles Cyclesper per perMinute Minute Minute
How How
Howto to toRead Read Readthe the theCharts Charts Charts
1.Locate󰘱uid󰘱owratealong
bottomofchart.
2.Followverticallineupto
intersectionwithselected
operatingairpressure
curve.
3.Followlefttoscaletoread
󰘱uid 󰘱uid
󰘱uidoutlet outlet outletpressure pressure pressure(top
chart)orair air
airconsumption consumption consumption
(bottomchart)scfm scfm
scfm
(Nm (Nm
(Nm3 3
3/min.) /min.)
/min.)
0
25
(0.7)
50
(1.4)
75
(2.1)
100
(2.8)
125
(3.5)
0
0
10
(38) 20 (76) 30 (114) 40 (151) 50 (189)
50 100 150 200 250
A
B
C
D
E
Fluid Fluid
FluidFlow Flow Flow— — —gpm gpm gpm(lpm) (lpm) (lpm)
334014D19

TechnicalData
Technical Technical
TechnicalData Data Data
US US
USMetric Metric
Metric
Maximum Maximum
Maximum󰘱uid 󰘱uid 󰘱uidworking working workingpressure pressure pressure250psi1.72MPa,17.2bar
Air Air
Airpressure pressure pressureoperating operating operatingrange range range20-125psi0.14-0.86MPa,1.4-8.6bar
Fluid Fluid
Fluiddisplacement displacement displacementper per percycle cycle cycle
LowPressureSetting0.17g0.64l
HighPressureSetting0.20g0.76l
Air Air
Airconsumption consumption consumptionat at
at70 70 70psi, psi, psi,20 20 20gpm gpm gpmat at at4.8 4.8 4.8bar, bar, bar,76 76 76lpm lpm lpm
LowPressureSetting26scfm0.7cubicmetersperminute
HighPressureSetting51scfm1.4cubicmetersperminute
Maximum Maximum
Maximumvalues values valueswith with withwater water wateras as asmedia media mediaunder under undersubmerged submerged submergedinlet inlet inletconditions conditions conditionsat at atambient ambient ambienttemperature: temperature: temperature:
Maximumairconsumption
LowPressureSetting59scfm1.7cubicmetersperminute
HighPressureSetting95scfm2.7cubicmetersperminute
Maximumfree-󰘱owdelivery
LowPressureSetting50gpm189lpm
HighPressureSetting46gpm174lpm
Maximumpumpspeed
LowPressureSetting280cpm
HighPressureSetting225cpm
Maximumsuctionlift(varieswidely
basedonball/seatselectionand
wear,operatingspeed,material
properties,andothervariables)
16ftdry,
29ftwet
4.9mdry
8.8mwet
Maximum Maximum
Maximumsize size sizepumpable pumpable pumpablesolids solids solids1/8in3.2mm
Recommended Recommended
Recommendedcycle cycle cyclerate rate ratefor for forcontinuous continuous continuous
use use
use
93–140cpm
(inLoworHighsetting)
Recommended Recommended
Recommendedcycle cycle cyclerate rate ratefor for forcirculation circulation circulation
systems systems
systems
20cpm
(inLoworHighsetting)
Air Air
Airinlet inlet inletsize size size3/4npt(f)
Fluid Fluid
Fluidinlet inlet inletsize size size1in.npt(f)or1in.bspt
Fluid Fluid
Fluidoutlet outlet outletsize size size1in.npt(f)or1in.bspt
Weight Weight
Weight48lb(aluminummanifolds)
60lb(SSTmanifolds)
21.8kg(aluminummanifolds)
27.2kg(SSTmanifolds)
20334014D