Graco saniforce 2150 Use and care manual

Repair/Parts
SaniForce® SaniForce®
SaniForce®2150, 2150, 2150,3000, 3000, 3000,4000, 4000, 4000,
Electric Electric
Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump Pump3A5133M 3A5133M
3A5133M
EN EN
EN
2 2
2- - -Inch, Inch, Inch,3 3 3- - -Inch, Inch, Inch,and and and4 4 4- - -Inch Inch Inchpumps pumps pumpswith with withelectric electric electricdrive drive drivefor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardous(classi󰘰ed) (classi󰘰ed) (classi󰘰ed)locations locations locationsunless unless unlessotherwise otherwise otherwise
stated. stated.
stated.See See SeeApprovals Approvals Approvalspage page pagefor for formore more moreinformation. information. information.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Operationmanualbeforeusingtheequipment.Save Save
Savethese these these
instructions. instructions.
instructions.
Formaximumworkingpressure,see
TechnicalSpeci󰘰cationsheets.
Seepage10forapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Related Related
RelatedManuals Manuals Manuals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .2 2 2
Warnings Warnings
Warnings. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .3 3 3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150 2150 2150FG FG FG
Pumps Pumps
Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .6 6 6
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150, 2150, 2150,3000, 3000, 3000,
and and
and4000 4000 4000HS HS HSPumps Pumps Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .8 8 8
Approvals Approvals
Approvals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .10 10 10
Ordering Ordering
OrderingInformation Information Information. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .11 11 11
Troubleshooting Troubleshooting
Troubleshooting. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Repair Repair
Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Check Check
CheckValve Valve ValveRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Standard Standard
StandardDiaphragm Diaphragm DiaphragmRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .17 17 17
Overmolded Overmolded
OvermoldedDiaphragm Diaphragm DiaphragmRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .19 19 19
Center Center
CenterSection Section SectionRepair Repair Repair. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Install Install
InstallCompressor Compressor CompressorKits Kits Kits. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .26 26 26
Replace Replace
Replacethe the theCompressor Compressor Compressor. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .27 27 27
Parts Parts
Parts. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .28 28 28
Kits Kits
Kitsand and andAccessories Accessories Accessories. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .38 38 38
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cations. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39 39 39
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5132SaniForce™2150,3000,4000,Electric-OperatedDiaphragmPump,Operation
23A5133M

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area areacanigniteorexplode.Solvent󰘱owingthrough
theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedlines.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
3A5133M3

Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Check󰘱uidlines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A5133M

Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblesolventstocleanplasticstructuralorpressure-containingparts.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanualsformaterialsofconstruction.Consult
thesolventmanufacturerforinformationandrecommendationsaboutcompatibility.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinthisandallotherequipmentinstructionmanuals.Read󰘱uid
andsolventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A5133M5

CongurationNumberMatrixfor2150FGPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150 2150 2150FG FG FGPumps Pumps Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2150FG 2150FG
2150FG- - -EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21
2150 2150
2150FG FG FGE E
EA A A04 04
04A A
AS13 S13
S13SS SS SSPT PT
PTPT PT PTPT PT PT21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section SectionDrive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150FG FG FGFoodGradeE E
EElectricA A
AAluminum94 94
94NoGearboxor
CompressorA A
AStandard
InductionMotor
S S
SStainlessSteel04 04 04HighSpeedGear
RatioC C
CATEXInduction
Motor
05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
63A5133M

CongurationNumberMatrixfor2150FGPumps
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball Ballor or orCheck Check Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
S13 S13
S13Stainless
steel,
TriClamp
SS SS
SS316
Stainless
Steel
CW CW
CWPolychloro-
prene
Weighted
PT PT
PTPTFE/EPDM
2-PieceEP EP
EPEPDMblanknocerti󰘰cation
S14 S14
S14Stainless
steel,DINPT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2–Piece
PT PT
PTPTFE21 21
21EN10204type
2.1
SP SP
SPSantoprene31 31 31EN10204type
3.1
3A5133M7

CongurationNumberMatrixfor2150,3000,and4000HSPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150, 2150, 2150,3000, 3000, 3000,and and and4000 4000 4000
HS HS
HSPumps Pumps Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2150HS 2150HS
2150HS- - -ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21
2150 2150
2150HS HS HSE E
ES S
S04 04 04A A
ASSA SSA
SSASS SS SSPT PT
PTPS PS
PSEP EP
EP21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section SectionDrive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150HS HS HSHighSanitationE E
EElectricS S
SStainlessSteel94 94 94NoGearboxor
CompressorA A
AStandard
InductionMotor
3000 3000
30003A 3A 3A3ACerti󰘰ed04 04 04HighSpeedGear
RatioC C
CATEXInduction
Motor
4000 4000
4000PH PH
PHPharmaceutical05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
83A5133M

CongurationNumberMatrixfor2150,3000,and4000HSPumps
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball Ballor or orCheck Check Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
SSA SSA
SSAStainless
Steel,
Tri-Clamp
(HS/3-A/
PH)
FL FL
FL316
Stainless
Steel
Flapper
— —
—Flapper,check,
StainlessSteelBN BN
BNBuna-NBN BN BNBuna-N21 21
21EN10204type
2.1
SSB SSB
SSBStainless
Steel,DIN
(HS/3-
A/PH)
SS SS
SS316
Stainless
Steel
BN BN
BNBuna-NEO EO
EOEPDM
OvermoldedEP EP
EPEPDM31 31
31EN10204type
3.1
CW CW
CWPolychloro-
prene
Weighted
FK FK
FKFKM
FluoroelastomerFK FK
FKFKM
FK FK
FKFKMFluoroe-
lastomerPS PS
PSPTFE/Santo-
prene2-Piece
PT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2Piece
SP SP
SPSantoprene
3A5133M9

Approvals
Approvals Approvals
Approvals
Approvals Approvals
Approvals
✦PumpswithmotorcodeCareapprovedto:
II2G
ExhdIIBT3Gb
✚PumpswithmotorcodeGareapprovedto:
II2G
ExhIIBT3Gb
★MotorscodedDareapprovedto:
ClassI,Div1,GroupD,T3B
ClassII,Div1,GroupF&G,T3B
DiaphragmmaterialscodedEO,PT,orPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
EC1935/2004
AllModels(exceptgearboxandcompressor
codes05,15,and25,ormotorcodeD)are
approvedto:
DiaphragmmaterialscodedEO,PTorPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
ClassVI
All󰘱uidcontactmaterialsareFDA-compliant
andmeettheUnitedStatesCodeofFederal
Regulations(CFR).
103A5133M

OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
Visitwww.graco.com
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New NewPump Pump Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineDiaphragm Diaphragm DiaphragmPump Pump PumpSelector Selector SelectorTool Tool Toolat at atwww.graco.com www.graco.com www.graco.com. . .SearchforSelector Selector Selector.
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
3A5133M11

Troubleshooting
Troubleshooting Troubleshooting
Troubleshooting
•FollowthePressureReliefProcedure,page14,
beforecheckingorservicingtheequipment.
•Checkallpossibleproblemsandcausesbefore
disassembly.
Problem Problem
ProblemCause Cause CauseSolution Solution Solution
Pumpisrunningtoofast,causing
cavitationbeforeprime.
Slowdownthecontroller(VFD)
Centersectionhasnoairpressure,
orairpressureistoolow.
Applyairpressuretocentersection
peryourapplicationrequirements.
Checkvalveballisseverelywornor
wedgedinseatormanifold.
Replacetheballandseat.
Thepumphasinsuf󰘰cientsuction
pressure.
Increasethesuctionpressure.See
theOperationmanual.
Seatisseverelyworn.Replacetheballandseat.
Outletorinletisrestricted.Removetherestriction.
Inlet󰘰ttingsormanifoldsareloose.Tighten.
Pumpcyclesbutwillnot
primeand/orpump.
Manifoldo-ringsaredamaged.Replaceo-rings.
Thecentersectionis
excessivelyhot.
Thedriveshaftisbroken.Replace.
Checkvalveballs,seats,oro-rings
areworn.
Replace.
Manifoldscrewsor󰘱uidcover
screwsareloose.
Tighten.
Diaphragmshaftboltisloose.Tighten.
Pumpfailstohold󰘱uid
pressureatstall.
NOTE: NOTE:
NOTE:Flapperchecks
arenot100%󰘱uidtight.
Flapvalvesinstalledupside-down.Installthe󰘱appervalvewiththetext
sidefacingtheseat.
Motororcontrolleriswired
improperly.
Wirepermanual. Pumpwillnotcycle.
Theleakdetector(ifinstalled)has
tripped.
Checkdiaphragmforruptureor
incorrectinstallation.Repairor
replace.
Themotorisoperating,
butthepumpwillnot
cycle.
Thejawcouplingbetweenthe
motorandgearboxisnotconnected
properly.
Checktheconnection.
Suctionlineisclogged.Inspect;clear.
Checksarestickyorleaking.Cleanorreplace.
Pump󰘱owrateiserratic.
Diaphragm(orbackup)ruptured.Replace.
Pumpmakesunusual
noises.
Pumpisoperatingnearoratstall
pressure.
Adjustairpressureorslowthepump
speed.
123A5133M

Troubleshooting
Problem Problem
ProblemCause Cause CauseSolution Solution Solution
A󰘰ttingisloose.Tighten.Inspectthreadsealant.
Looseordamagedo-ringsorshaft
seal.
Replace.
Airconsumptionishigher
thanexpected.
Diaphragm(orbackup)ruptured.Replace.
Suctionlineisloose.Tighten.
Diaphragm(orbackup)ruptured.Replace.
Loosemanifolds,damagedseatsor
o-rings.
Tightenmanifoldboltsorreplace
seatsoro-rings.
Airbubblesin󰘱uid.
Loosediaphragmshaftbolt.Tighten.
Loosemanifoldscrewsor󰘱uidcover
screws.
Tighten.
Pumpleaks󰘱uid
externallyfromjoints.
Manifoldo-ringswornout.Replaceo-rings.
AGFCIhastripped.Removethecontrollerfromthe
GFCIcircuit.
Supplypowerispoor.Determineand󰘰xthesourceofthe
powerproblem.
Thecontrollerfaultsor
shutsdown.
Operationalparametersare
exceeded.
Seeperformancechart;ensure
pumpisoperatingwithinthe
continuousdutyrange.
Inletcheckclogged/improperly
installed
Removedebris/installproperly Excessivemotor
regenerationfaultfrom
VFDBrokendiaphragmboltReplacebolt
NOTE: NOTE:
NOTE:ForproblemswithaVariableFrequencyDevice(VFD),seeyourVFDmanual.
3A5133M13

Repair
Repair Repair
Repair
NOTE: NOTE:
NOTE:Whenreassembling󰘱uidsectioncomponents,
looselyassembleinitiallytoensureacceptable
alignment.Onceallcomponentsareinplace,tighten
allclamps.
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
frompressurized󰘱uid,suchassplashing󰘱uid,
followthePressureReliefProcedurewhenyou
stopdispensingandbeforecleaning,checking,or
servicingtheequipment.
1.Turnoffthepumpanddisconnectpowertothe
system.
2.Closethemasterairvalve(J)toshutofftheair
tothepump.
3.Openthe󰘱uiddrainvalve(L)torelieve󰘱uid
pressure.Haveacontainerreadytocatchthe
drainage.
4.Closethepumpairinletport(E)onthepneumatic
enclosure.
Check Check
CheckValve Valve ValveRepair Repair Repair
Tools Tools
ToolsRequired Required Required
•O-ringpick
NOTE: NOTE:
NOTE:Kitsareavailablefornewcheckvalveballs
andseatsinarangeofmaterials.O-ringkitsalso
areavailable.
NOTE: NOTE:
NOTE:Toensureproperseatingofthecheckballs,
alwaysreplacetheseatswhenreplacingtheballs.
Also,replacetheo-ringseverytimethemanifoldis
removed.
Disassemble Disassemble
Disassemblethe the theBall Ball BallCheck Check CheckValve Valve Valve
1.FollowthePressureReliefProcedure,page14.
Disconnectpowerfromthemotor.Disconnectall
󰘱uidandairlines.
2.Removetheclamps(31)holdingtheoutlet
manifold(3)tothe󰘱uidcovers(2),thenremove
theoutletmanifold.
3.Removetheballcheckvalveassemblies:
a.Onthe2150FG,removetheseats(6),balls
(7),ando-rings(8).
b.Onthe2150HS,removetheballstops(28),
balls(7),andgaskets(8a).
4.Repeatfortheinletmanifold.
5.Tocontinuewithdiaphragmdisassembly,see
DisassembletheStandardDiaphragms,page17.
Reassemble Reassemble
Reassemblethe the theBall Ball BallCheck Check CheckValve Valve Valve
1.Cleanallpartsandinspectforwearordamage.
Replacepartsasneeded.
2.Reassembleinthereverseorder,followingall
notesintheillustration.Puttheinletmanifoldon
󰘰rst.Besuretheballchecksandmanifoldsare
assembledexactly exactly
exactlyasshown.Ifpresentonthe
󰘱uidcovers(2),thearrows(A)must must
mustpointtoward
theoutletmanifold(3).For󰘱uidcoverswithout
arrows,thetallestopeninginthe󰘱uidcovermust must
must
beattachedtotheoutletmanifold.
143A5133M

Repair
1
Arrow(A)mustpointtowardoutlet
manifold.
2
Radiusedseatingsurfacemustfacethe
ball(7).LargechampferonO.D.mustface
o-ring.
3A5133M15

Repair
Disassemble Disassemble
Disassemblethe the theFlapper Flapper FlapperCheck Check CheckValve Valve Valve
1.FollowthePressureReliefProcedure,page14.
Disconnectpowerfromthemotor.Disconnectall
󰘱uidandairlines.
2.Removetheclamps(31)holdingtheoutlet
manifold(3)tothe󰘱uidcovers,thenremovethe
outletmanifold.
3.Removethe󰘱appers(7a),andgaskets(8a).
4.Repeatstepstoremovetheinletmanifold(4).
Removethe󰘱appers(7a),andgaskets(8a).
5.Tocontinuewithdiaphragmdisassembly,see
DisassembletheStandardDiaphragms,page17.
Reassemble Reassemble
Reassemblethe the theFlapper Flapper FlapperCheck Check CheckValve Valve Valve
1.Cleanallpartsandinspectforwearordamage.
Replacepartsasneeded.
2.Reassembleinthereversedisassemblyorder.
Puttheinletmanifoldon󰘰rst.Besurethe󰘱apper
checksandmanifoldsareassembledexactly exactly
exactlyas
shown.
NOTE: NOTE:
NOTE:Installthe󰘱appervalves(7a)withthetext
sidefacingtheseat.
163A5133M

Repair
Standard Standard
StandardDiaphragm Diaphragm DiaphragmRepair Repair Repair
Tools Tools
ToolsRequired Required Required
•Torquewrench
•10mmhexkeywrench
•28mmopenendwrench
•O-ringpick
Disassemble Disassemble
Disassemblethe the theStandard Standard StandardDiaphragms Diaphragms Diaphragms
NOTE: NOTE:
NOTE:Diaphragmkitsareavailableinarangeof
materialsandstyles.SeePartssection.
1.FollowthePressureReliefProcedure,page14.
Disconnectpowerfromthemotor.Disconnectall
󰘱uidandairlines.
2.Removethemanifoldsanddisassemble
theballcheckvalvesasexplainedin
CheckValveRepair,page14.
3.Removetheclamps(30)fromthe󰘱uidcovers,
thenpullthe󰘱uidcoversoffofthepump.
4.Toremovethediaphragms,thepistonmust
bemovedfullytooneside.Ifthepumpisnot
attachedtothegearbox,turntheshaftbyhand
tomovethepiston.Ifthepumpisstillattached
tothegearbox,loosenthescrewsandremove
thefancover.Turnthefanbyhandtorotatethe
shafttoshiftthepistontooneside.
TIP: TIP:
TIP:Theaircoverhas2holes(H),oneatthe
9o’clockpositionandanotheratthe3o’clock
position.Usepin(131),placedineitherhole
(H)asabraceforthewrenchwhileremovingor
installingdiaphragmbolts.
a.Holda28mmwrenchonthewrench󰘱ats
oftheexposedpistonshaft.Useanother
wrench(10mmhexkey)ontheshaftbolt
(13)toremoveit.Thenremoveallpartsof
thediaphragmassembly.
b.Rotatethedriveshafttomovethepistonfully
totheotherside.Repeatstep4a.
5.Tocontinuewithcentersectiondisassembly,see
DisassembletheCenterSection,page21.
3A5133M17

Repair
Reassemble Reassemble
Reassemblethe the theStandard Standard StandardDiaphragms Diaphragms Diaphragms
NOTICE NOTICE
NOTICE
Afterreassembly,allowthethreadlockertocure
for12hours,orpermanufacturer’sinstructions,
priortooperatingthepump.Damagetothepump
willoccurifthediaphragmshaftboltloosens.
TIP: TIP:
TIP:Ifyouarealsorepairingorservicingthe
centersection(driveshaft,piston,etc.),follow
CenterSectionRepair,page21,beforereplacing
diaphragms.
1.Cleanallpartsandinspectforwearordamage.
Replacepartsasneeded.Besurethecenter
sectioniscleananddry.
2.Thoroughlycleanorreplacethediaphragmbolt
(13).Installtheo-ring(34).
3.Assemblethe󰘱uidsideplate(9),thediaphragm
(11),thebackupdiaphragm(12,ifpresent),and
theairsidediaphragmplate(10)onthebolt
exactlyasshown.
4.Cleanthefemalethreadsofthepistonshaft
withawirebrushdippedinsolventtoremove
anyresidualthreadlocker.Applythread-locking
primerandallowittodry.
5.Applymedium-strength(blue)threadlockerto
thethreadsofthebolt.
6.Holda28mmwrenchonthewrench󰘱atsofthe
pistonshaft.Screwtheboltontotheshaftand
torqueto100ft-lb(135N•m).
7.Rotatethedriveshafttomovethepistonfully
tooneside.Seeinstructionsinstep4of
DisassembletheStandardDiaphragms,page17.
8.Repeattoinstalltheotherdiaphragmassembly.
9.Attachthe󰘱uidcovers.Thearrowoneach󰘱uid
covermustpointtowardtheoutletmanifold.
10.Reassemblethecheckvalvesandmanifolds.
SeeReassembletheBallCheckValve,page14.
11.Restoremotorcoolingfancoverandpin(131)to
theiroriginallocations.
1
Roundedsidefacesdiaphragm.2–Piece 2–Piece
2–Piece( ( (PS PS PS, , ,PT PT PT, , ,or or orSP SP SP) ) )Models Models Models
2
Applymedium-strength(blue)thread
lockertothethreads.
3
AIRSIDEmarkingsondiaphragmmust
facethecenterhousing.
4
Ifthescrewcomeslooseorisreplaced,
applypermanent(red)threadlocker
todiaphragmsidethreads.Apply
medium-strength(blue)threadlockerto
shaftsidethreads.
5
Torqueto100ft-lb(135N•m)at100
rpmmaximum.
6
Applyprimertothefemalethreads.
Allowtodry.
183A5133M

Repair
Overmolded Overmolded
OvermoldedDiaphragm Diaphragm DiaphragmRepair Repair Repair
Tools Tools
ToolsRequired Required Required
•28mmopenendwrench
Disassemble Disassemble
Disassemblethe the theOvermolded Overmolded OvermoldedDiaphragms Diaphragms Diaphragms
NOTE: NOTE:
NOTE:Diaphragmkitsareavailableinarangeof
materialsandstyles.SeePartssection.
1.FollowthePressureReliefProcedure,page14.
Disconnectpowerfromthemotor.Disconnectall
󰘱uidandairlines.
2.Removethemanifoldsanddisassemble
theballcheckvalvesasexplainedin
CheckValveRepair,page14.
3.Removetheclamps(30)fromthe󰘱uidcovers,
thenpullthe󰘱uidcoversoffofthepump.
4.Toremovethediaphragms,thepistonmust
bemovedfullytooneside.Ifthepumpisnot
attachedtothegearbox,turntheshaftbyhand
tomovethepiston.Ifthepumpisstillattached
tothegearbox,loosenthescrewsandremove
thefancover.Turnthefanbyhandtorotatethe
shafttoshiftthepistontooneside.
TIP: TIP:
TIP:Theaircoverhas2holes(H),oneatthe
9o’clockpositionandanotheratthe3o’clock
position.Usepin(131),placedineitherhole
(H)asabraceforthewrenchwhileremovingor
installingdiaphragmbolts.
a.Holda28mmwrenchonthewrench󰘱atsof
theexposedpistonshaft.Gripthediaphragm
securelyaroundtheouteredgeandrotate
counterclockwise.
b.Rotatethedriveshafttomovethepistonfully
totheotherside.Repeatstep4a.
5.Tocontinuewithcentersectiondisassembly,see
DisassembletheCenterSection,page21.
3A5133M19

Repair
Reassemble Reassemble
Reassemblethe the theOvermolded Overmolded OvermoldedDiaphragms Diaphragms Diaphragms
NOTICE NOTICE
NOTICE
Afterreassembly,allowthethreadlockertocure
for12hours,orpermanufacturer’sinstructions,
priortooperatingthepump.Damagetothepump
willoccurifthediaphragmshaftboltloosens.
TIP: TIP:
TIP:Ifyouarealsorepairingorservicingthe
centersection(driveshaft,piston,etc.),follow
CenterSectionRepair,page21,beforereplacing
diaphragms.
1.Cleanallpartsandinspectforwearordamage.
Replacepartsasneeded.Besurethecenter
sectioniscleananddry.
2.Thoroughlycleanorreplacethediaphragmbolt
(13).Installtheo-ring(34).
3.Assemblethe󰘱uidsideplate(9),thediaphragm
(11),thebackupdiaphragm(12,ifpresent),and
theairsidediaphragmplate(10)onthebolt
exactlyasshown.
4.Cleanthefemalethreadsofthepistonshaft
withawirebrushdippedinsolventtoremove
anyresidualthreadlocker.Applythread-locking
primerandallowittodry.
5.Applymedium-strength(blue)threadlockerto
thethreadsofthebolt.
6.Holda28mmwrenchonthewrench󰘱atsofthe
pistonshaft.Screwtheboltontotheshaftand
torqueto100ft-lb(135N•m).
7.Rotatethedriveshafttomovethepistonfully
tooneside.Seeinstructionsinstep4of
DisassembletheOvermoldedDiaphragms,page
19.
8.Repeattoinstalltheotherdiaphragmassembly.
9.Attachthe󰘱uidcovers.
10.Reassemblethecheckvalvesandmanifolds.
SeeReassembletheBallCheckValve,page14.
11.Restoremotorcoolingfancoverandpin(131)to
theiroriginallocations.
1
Roundedsidefacesdiaphragm.1 1
1- - -Piece Piece Piece( ( (EO EO EO) ) )Model Model Model
2
Applymedium-strength(blue)thread
lockertothethreads.
3
Applyprimertothefemalethreads.
Allowtodry.
203A5133M