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  9. Graco Husky 3300e Instruction Manual

Graco Husky 3300e Instruction Manual

Operation
Husky™ Husky™
Husky™3300e 3300e
3300e
Electric Electric
Electric- -
-Operated Operated
OperatedDiaphragm Diaphragm
DiaphragmPump Pump
Pump3A7036E 3A7036E
3A7036E
EN EN
EN
3 3
3- -
-Inch Inch
Inchpumps pumps
pumpswith with
withelectric electric
electricdrive drive
drivefor for
for󰘱uid 󰘱uid
󰘱uidtransfer transfer
transferapplications. applications.
applications.Not Not
Notapproved approved
approvedfor for
foruse use
usein in
inexplosive explosive
explosive
atmospheres atmospheres
atmospheresor or
orhazardous hazardous
hazardous(classi󰘰ed) (classi󰘰ed)
(classi󰘰ed)locations locations
locationsunless unless
unlessotherwise otherwise
otherwisestated. stated.
stated.For For
Forprofessional professional
professionaluse use
useonly. only.
only.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanual.Save Save
Saveall all
allinstructions. instructions.
instructions.
MaximumWorkingPressure:80psi
(0.55MPa,5.5bar)
PROVENQUALITY.LEADINGTECHNOLOGY.
All manuals and user guides at all-guides.com
Contents Contents
Contents
Related Related
RelatedManuals Manuals
Manuals. .
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.2 2
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Warnings Warnings
Warnings. .
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.3 3
3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrix. .
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.6 6
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Ordering Ordering
OrderingInformation Information
Information. .
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.8 8
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Installation Installation
Installation. .
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.9 9
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General General
GeneralInformation Information
Information. .
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.9 9
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Tighten Tighten
TightenFasteners Fasteners
Fasteners. .
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.9 9
9
Tips Tips
Tipsto to
toReduce Reduce
ReduceCavitation Cavitation
Cavitation. .
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.9 9
9
Mount Mount
Mountthe the
thePump Pump
Pump. .
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.12 12
12
Ground Ground
GroundThe The
TheSystem System
System. .
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.13 13
13
Air Air
AirLine Line
Line. .
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.14 14
14
Fluid Fluid
FluidSupply Supply
SupplyLine Line
Line. .
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.14 14
14
Fluid Fluid
FluidOutlet Outlet
OutletLine Line
Line. .
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.14 14
14
Electrical Electrical
ElectricalConnections Connections
Connections. .
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.15 15
15
Operation Operation
Operation. .
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.18 18
18
Tighten Tighten
TightenFasteners Fasteners
Fasteners. .
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.18 18
18
Initial Initial
InitialCon󰘰guration Con󰘰guration
Con󰘰guration(AC (AC
(ACwith with
withVFD) VFD)
VFD). .
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.18 18
18
Flush Flush
Flushthe the
thePump Pump
PumpBefore Before
BeforeFirst First
FirstUse Use
Use. .
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.18 18
18
Start Start
Startand and
andAdjust Adjust
Adjustthe the
thePump Pump
Pump. .
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.18 18
18
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure. .
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.19 19
19
Pump Pump
PumpShutdown Shutdown
Shutdown. .
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.19 19
19
VFD VFD
VFDOperation Operation
Operation. .
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.20 20
20
VFD VFD
VFDControl Control
ControlPanel Panel
Panel. .
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.20 20
20
Adjust Adjust
Adjustthe the
theSpeed Speed
Speed. .
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.20 20
20
Maintenance Maintenance
Maintenance. .
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.21 21
21
Maintenance Maintenance
MaintenanceSchedule Schedule
Schedule. .
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.21 21
21
Lubrication Lubrication
Lubrication. .
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.21 21
21
Tighten Tighten
TightenThreaded Threaded
ThreadedConnections Connections
Connections. .
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.21 21
21
Flushing Flushing
Flushingand and
andStorage Storage
Storage. .
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.21 21
21
Torque Torque
TorqueInstructions Instructions
Instructions. .
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.22 22
22
Torque Torque
Torquesequence sequence
sequence. .
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.22 22
22
Performance Performance
PerformanceCharts Charts
Charts. .
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.24 24
24
Dimensions Dimensions
Dimensions. .
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.26 26
26
Technical Technical
TechnicalData Data
Data. .
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.35 35
35
Graco Graco
GracoStandard Standard
StandardHusky Husky
HuskyPump Pump
PumpWarranty Warranty
Warranty. .
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.38 38
38
Related Related
RelatedManuals Manuals
Manuals
Manual Manual
ManualNumber Number
NumberTitle Title
Title
3A7037 3A7037
3A7037Husky™ Husky™
Husky™3300e 3300e
3300eElectric Electric
Electric- -
-Operated Operated
OperatedDiaphragm Diaphragm
DiaphragmPump, Pump,
Pump,Repair/Parts Repair/Parts
Repair/Parts
23A7036E
All manuals and user guides at all-guides.com
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area
areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
3A7036E3
All manuals and user guides at all-guides.com
Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT
EQUIPMENTHAZARD HAZARD
HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data
Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data
Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A7036E
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Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION
EXPANSIONHAZARD HAZARD
HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS
PARTSCLEANING CLEANING
CLEANINGSOLVENT SOLVENT
SOLVENTHAZARD HAZARD
HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data
Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMESHAZARD HAZARD
HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A7036E5
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CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrix
Check Check
Checkthe the
theidenti󰘰cation identi󰘰cation
identi󰘰cationplate plate
plate(ID) (ID)
(ID)for for
forthe the
the
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
Numberof of
ofyour your
yourpump. pump.
pump.Use Use
Usethe the
the
following following
followingmatrix matrix
matrixto to
tode󰘰ne de󰘰ne
de󰘰nethe the
thecomponents components
componentsof of
ofyour your
your
pump. pump.
pump.
Sample Sample
SampleCon󰘰guration Con󰘰guration
Con󰘰gurationNumber: Number:
Number:3300A 3300A
3300A- -
-EA04AA1TPTPTP EA04AA1TPTPTP
EA04AA1TPTPTP- -
-- -
-
3300 3300
3300A A
AE E
EA A
A04 04
04A A
AA1 A1
A1TP TP
TPTP TP
TPTP TP
TP- -
-- -
-
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box
Box
and and
andCom- Com-
Com-
pressor pressor
pressor
Motor Motor
MotorFluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms
DiaphragmsManifold Manifold
Manifold
O O
O- -
-Rings Rings
Rings
NOTE: NOTE:
NOTE:Some Some
Somecombinations combinations
combinationsare are
arenot not
notpossible. possible.
possible.Please Please
Pleaserefer refer
referto to
toOrdering Ordering
OrderingInformation Information
Information, ,
,page page
page8 8
8. .
.
Pump Pump
PumpWetted Wetted
WettedSection Section
Section
Material Material
Material
Drive Drive
DriveType Type
TypeCenter Center
CenterSection Section
Section
Material Material
Material
Gearbox Gearbox
Gearboxand and
and
Compressor Compressor
Compressor
Motor Motor
Motor
3300 3300
3300A A
AAluminum Aluminum
AluminumE E
EElectric Electric
ElectricA A
AAluminum Aluminum
Aluminum94 94
94No No
NoGearbox Gearbox
Gearboxor or
or
Compressor Compressor
CompressorA A
AStandard Standard
Standard
Induction Induction
InductionMotor Motor
Motor
P P
PPolypropylene Polypropylene
Polypropylene04 04
04High High
HighSpeed Speed
SpeedGear Gear
Gear
Ratio Ratio
RatioC C
CATEX ATEX
ATEXInduction Induction
Induction
Motor Motor
Motor
S S
SStainless Stainless
StainlessSteel Steel
Steel06 06
06High High
HighSpeed Speed
Speed
Gear Gear
GearRatio/240V Ratio/240V
Ratio/240V
Compressor Compressor
Compressor
D D
DFlameproof Flameproof
Flameproof
Induction Induction
InductionMotor Motor
Motor
G G
GNo No
NoMotor Motor
Motor
63A7036E
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CongurationNumberMatrix
Fluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material
MaterialBall Ball
BallMaterial Material
MaterialDiaphragm Diaphragm
DiaphragmMaterial Material
MaterialManifold/Seat Manifold/Seat
Manifold/Seat
O O
O- -
-Rings Rings
Rings
A1 A1
A1Aluminum, Aluminum,
Aluminum,
center center
center󰘱ange, 󰘱ange,
󰘱ange,
npt npt
npt
AC AC
ACAcetal Acetal
AcetalAC AC
ACAcetal Acetal
AcetalGE GE
GEGeolast Geolast
Geolast– –
–– –
–Model Model
Modeldoes does
does
not not
notuse use
use
o o
o- -
-rings* rings*
rings*
A2 A2
A2Aluminum, Aluminum,
Aluminum,
center center
center󰘱ange, 󰘱ange,
󰘱ange,
bspt bspt
bspt
AL AL
ALAluminum Aluminum
AluminumBN BN
BNBuna Buna
Buna- -
-N N
NPT PT
PTPTFE/EPDM PTFE/EPDM
PTFE/EPDM
2–Piece 2–Piece
2–PieceBN BN
BNBuna Buna
Buna- -
-N N
N
P1 P1
P1Polypropylene, Polypropylene,
Polypropylene,
center center
center󰘱ange 󰘱ange
󰘱angeBN BN
BNBuna Buna
Buna- -
-N* N*
N*CR CR
CRPolychloroprene Polychloroprene
PolychloropreneSP SP
SPSantoprene Santoprene
SantopreneFK FK
FKFKM FKM
FKMFluoroe- Fluoroe-
Fluoroe-
lastomer lastomer
lastomer
S1 S1
S1Stainless Stainless
Stainlesssteel, steel,
steel,
npt npt
nptFK FK
FKFKM FKM
FKMFluoroe- Fluoroe-
Fluoroe-
lastomer* lastomer*
lastomer*CW CW
CWPolychloroprene Polychloroprene
Polychloroprene
Weighted Weighted
WeightedTP TP
TPTPE TPE
TPEPT PT
PTPTFE PTFE
PTFE
S2 S2
S2Stainless Stainless
Stainlesssteel, steel,
steel,
bspt bspt
bsptGE GE
GEGeolast Geolast
GeolastFK FK
FKFKM FKM
FKM
Fluoroelastomer Fluoroelastomer
Fluoroelastomer
S51 S51
S51Stainless Stainless
Stainlesssteel, steel,
steel,
center center
center󰘱ange 󰘱ange
󰘱angePP PP
PPPolypropy- Polypropy-
Polypropy-
lene lene
leneGE GE
GEGeolast Geolast
Geolast
SP SP
SPSantoprene Santoprene
SantoprenePT PT
PTPTFE PTFE
PTFE
SS SS
SS316 316
316Stainless Stainless
Stainless
Steel Steel
SteelSP SP
SPSantoprene Santoprene
Santoprene
TP TP
TPTPE* TPE*
TPE*TP TP
TPTPE TPE
TPE
* *
*Models Models
Modelswith with
withBuna Buna
Buna- -
-N, N,
N,FKM, FKM,
FKM,or or
orTPE TPE
TPEseats seats
seatsdo do
donot not
nothave have
havemanifold/seat manifold/seat
manifold/seato o
o- -
-rings. rings.
rings.
Approvals Approvals
Approvals
✦ ✦
✦Aluminum Aluminum
Aluminumand and
andstainless stainless
stainlesssteel steel
steelpumps pumps
pumpswith with
with
motor motor
motorcode code
codeC C
Care are
arecerti󰘰ed certi󰘰ed
certi󰘰edto: to:
to:
II II
II2 2
2G G
GEx Ex
Exh h
hd d
dIIB IIB
IIBT3 T3
T3Gb Gb
Gb
✚ ✚
✚Aluminum Aluminum
Aluminumand and
andstainless stainless
stainlesssteel steel
steelpumps pumps
pumpswith with
with
motor motor
motorcode code
codeG G
Gare are
arecerti󰘰ed certi󰘰ed
certi󰘰edto: to:
to:
II II
II2 2
2G G
GEx Ex
Exh h
hIIB IIB
IIBT3 T3
T3Gb Gb
Gb
★ ★
★Motors Motors
Motorscoded coded
codedD D
Dare are
arecerti󰘰ed certi󰘰ed
certi󰘰edto: to:
to:
Class Class
ClassI, I,
I,Div Div
Div1, 1,
1,Group Group
GroupD, D,
D,T3B T3B
T3B
Class Class
ClassII, II,
II,Div Div
Div1, 1,
1,Group Group
GroupF F
F& &
&G, G,
G,T3B T3B
T3B
All All
AllModels Models
Models(except (except
(exceptgearbox gearbox
gearboxand and
andcompressor compressor
compressor
code code
code05 05
05or or
ormotor motor
motorcode code
codeD D
D) )
)are are
aremarked: marked:
marked:
3A7036E7
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OrderingInformation
Ordering Ordering
OrderingInformation Information
Information
To To
ToFind Find
FindYour Your
YourNearest Nearest
NearestDistributor Distributor
Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to
toBuy Buy
BuyandusetheDistributor Distributor
DistributorLocator. Locator.
Locator.
To To
ToSpecify Specify
Specifythe the
theCon󰘰guration Con󰘰guration
Con󰘰gurationof of
ofa a
aNew New
NewPump Pump
Pump
Please Please
Pleasecall call
callyour your
yourdistributor. distributor.
distributor.
OR OR
OR
UsetheOnline Online
OnlineElectric Electric
ElectricOperated Operated
OperatedDiaphragm Diaphragm
DiaphragmPump Pump
PumpSelector Selector
SelectorTool Tool
Toolat at
atwww.graco.com www.graco.com
www.graco.com. .
.SearchforSelector.
To To
ToOrder Order
OrderReplacement Replacement
ReplacementParts Parts
Parts
Please Please
Pleasecall call
callyour your
yourdistributor. distributor.
distributor.
83A7036E
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Installation
Installation Installation
Installation
Installation Installation
Installationof of
ofthis this
thisequipment equipment
equipmentinvolves involves
involvespotentially potentially
potentially
hazardous hazardous
hazardousprocedures. procedures.
procedures.Only Only
Onlytrained trained
trainedand and
andquali󰘰ed quali󰘰ed
quali󰘰ed
personnel personnel
personnelwho who
whohave have
haveread read
readand and
andwho who
whounderstand understand
understand
the the
theinformation information
informationin in
inthis this
thismanual manual
manualshould should
shouldinstall install
installthis this
this
equipment. equipment.
equipment.
• •
•All All
Allelectrical electrical
electricalwiring wiring
wiringmust must
mustbe be
bedone done
doneby by
bya a
aquali󰘰ed quali󰘰ed
quali󰘰ed
electrician electrician
electricianand and
andcomply comply
complywith with
withall all
alllocal local
localcodes codes
codesand and
and
regulations regulations
regulations
General General
GeneralInformation Information
Information
The The
TheTypical Typical
TypicalInstallation Installation
Installationshown shown
shownis is
isonly only
onlya a
aguide guide
guidefor for
for
selecting selecting
selectingand and
andinstalling installing
installingsystem system
systemcomponents. components.
components.Contact Contact
Contact
your your
yourGraco Graco
Gracodistributor distributor
distributorfor for
forassistance assistance
assistancein in
inplanning planning
planninga a
a
system system
systemto to
tosuit suit
suityour your
yourneeds. needs.
needs.Always Always
Alwaysuse use
useGenuine Genuine
Genuine
Graco Graco
GracoParts Parts
Partsand and
andaccessories. accessories.
accessories.Be Be
Besure sure
sureall all
allaccessories accessories
accessories
are are
areadequately adequately
adequatelysized sized
sizedand and
andpressure pressure
pressurerated rated
ratedto to
tomeet meet
meetthe the
the
system’s system’s
system’srequirements. requirements.
requirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Tighten Tighten
TightenFasteners Fasteners
Fasteners
Before Before
Beforemounting mounting
mountingand and
andusing using
usingthe the
thepump pump
pumpfor for
forthe the
the󰘰rst 󰘰rst
󰘰rsttime, time,
time,
check check
checkand and
andretorque retorque
retorqueall all
allexternal external
externalfasteners. fasteners.
fasteners.Follow Follow
Follow
Torque Torque
TorqueInstructions Instructions
Instructions, ,
,page page
page22 22
22, ,
,or or
orsee see
seethe the
thetorque torque
torque
tag tag
tagon on
onyour your
yourpump. pump.
pump.After After
Afterthe the
the󰘰rst 󰘰rst
󰘰rstday day
dayof of
ofoperation, operation,
operation,
retorque retorque
retorquethe the
thefasteners. fasteners.
fasteners.
Tips Tips
Tipsto to
toReduce Reduce
ReduceCavitation Cavitation
Cavitation
Cavitation Cavitation
Cavitationin in
ina a
adouble double
doublediaphragm diaphragm
diaphragmpump pump
pumpis is
isthe the
the
formation formation
formationand and
andcollapse collapse
collapseof of
ofbubbles bubbles
bubblesin in
inthe the
thepumped pumped
pumped
liquid. liquid.
liquid.Frequent Frequent
Frequentor or
orexcessive excessive
excessivecavitation cavitation
cavitationcan can
cancause cause
cause
serious serious
seriousdamage, damage,
damage,including including
includingpitting pitting
pittingand and
andearly early
earlywear wear
wearof of
of
󰘱uid 󰘱uid
󰘱uidchambers, chambers,
chambers,balls, balls,
balls,and and
andseats. seats.
seats.It It
Itmay may
mayresult result
resultin in
in
reduced reduced
reducedef󰘰ciency ef󰘰ciency
ef󰘰ciencyof of
ofthe the
thepump. pump.
pump.Cavitation Cavitation
Cavitationdamage damage
damage
and and
andreduced reduced
reducedef󰘰ciency ef󰘰ciency
ef󰘰ciencyboth both
bothresult result
resultin in
inincreased increased
increased
operating operating
operatingcosts. costs.
costs.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1. 1.
1.Reduce Reduce
Reducevapor vapor
vaporpressure: pressure:
pressure:Decrease Decrease
Decreasethe the
the
temperature temperature
temperatureof of
ofthe the
thepumped pumped
pumpedliquid. liquid.
liquid.
2. 2.
2.Increase Increase
Increasesuction suction
suctionpressure: pressure:
pressure:
a. a.
a.Lower Lower
Lowerthe the
theinstalled installed
installedposition position
positionof of
ofthe the
thepump pump
pump
relative relative
relativeto to
tothe the
theliquid liquid
liquidlevel level
levelin in
inthe the
thesupply. supply.
supply.
b. b.
b.Reduce Reduce
Reducethe the
thefriction friction
frictionlength length
lengthof of
ofthe the
thesuction suction
suction
piping. piping.
piping.Remember Remember
Rememberthat that
that󰘰ttings 󰘰ttings
󰘰ttingsadd add
addfriction friction
friction
length length
lengthto to
tothe the
thepiping. piping.
piping.Reduce Reduce
Reducethe the
thenumber number
numberof of
of
󰘰ttings 󰘰ttings
󰘰ttingsto to
toreduce reduce
reducethe the
thefriction friction
frictionlength. length.
length.
c. c.
c.Increase Increase
Increasethe the
thesize size
sizeof of
ofthe the
thesuction suction
suctionpiping. piping.
piping.
NOTE: NOTE:
NOTE:Be Be
Besure sure
surethe the
theinlet inlet
inlet󰘱uid 󰘱uid
󰘱uidpressure pressure
pressuredoes does
doesnot not
not
exceed exceed
exceed25% 25%
25%of of
ofthe the
theoutlet outlet
outletworking working
workingpressure. pressure.
pressure.
3. 3.
3.Reduce Reduce
Reduceliquid liquid
liquidvelocity: velocity:
velocity:Slow Slow
Slowthe the
thecyclic cyclic
cyclicrate rate
rateof of
of
the the
thepump. pump.
pump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalltheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughpowertothepumpto
achievetherequired󰘱ow.
Gracodistributorscansupplysitespeci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
3A7036E9
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Installation
Figure1TypicalInstallationforpumpswithouta
compressor
System System
SystemComponents Components
ComponentsRequired Required
RequiredComponents Components
ComponentsNot Not
NotSupplied Supplied
Supplied
BFluidinletportAPowercordtoVFD
CFluidoutletportFGrounded,󰘱exibleairsupplyline
DMountingfeetGBleed-typemasterairvalve(whenclosed,relievesair
pressurebetweenvalveandpump)
EAirinletportHAir󰘰lter/regulatorassembly(removedirtandmoisturein
airsupply;limitairpressuretopump)
PPumpGroundJMasterairvalve(foraccessories)
RCentersectionregulatorKGrounded,󰘱exible󰘱uidsupplyline
LFluiddrainvalve(allowreleaseofanypressurized󰘱uidin
󰘱uidoutletline)
MFluidshutoffvalve(prevent󰘱uidoutputthrough󰘱uid
outletline)
NGrounded,󰘱exible󰘱uidoutletline
103A7036E
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Installation
Figure2Typicalinstallationofapumpwith
compressor
System System
SystemComponents Components
ComponentsRequired Required
RequiredComponents Components
ComponentsNot Not
NotSupplied Supplied
Supplied
BFluidinletportAPowercordtoVFD
CFluidoutletportFPowercordtocompressor
DMountingfeetKGrounded,󰘱exible󰘱uidsupplyline
EAirinletportLFluiddrainvalve(allowreleaseofanypressurized
󰘱uidin󰘱uidoutletline)
PPumpGroundMFluidshutoffvalve(prevent󰘱uidoutputthrough󰘱uid
outletline)
RCentersectionregulatorNGrounded,󰘱exible󰘱uidoutletline
3A7036E11
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Installation
Mount Mount
Mountthe the
thePump Pump
Pump
To To
Toavoid avoid
avoidserious serious
seriousinjury injury
injuryor or
ordeath death
deathfrom from
fromtoxic toxic
toxic󰘱uid 󰘱uid
󰘱uidor or
or
fumes: fumes:
fumes:
• •
•Never Never
Nevermove move
moveor or
orlift lift
lifta a
apump pump
pumpunder under
underpressure. pressure.
pressure.If If
If
dropped, dropped,
dropped,the the
the󰘱uid 󰘱uid
󰘱uidsection section
sectionmay may
mayrupture. rupture.
rupture.Always Always
Always
follow follow
followthe the
thePressure Pressure
PressureRelief Relief
ReliefProcedure, Procedure,
Procedure,page page
page19 19
19, ,
,
before before
beforemoving moving
movingor or
orlifting lifting
liftingthe the
thepump. pump.
pump.
• •
•Do Do
Donot not
notexpose expose
exposepump pump
pumpor or
orthe the
theplastic plastic
plasticcomponents components
components
to to
todirect direct
directsunlight sunlight
sunlightfor for
forprolonged prolonged
prolongedperiods. periods.
periods.
Prolonged Prolonged
Prolongedexposure exposure
exposureto to
toUV UV
UVradiation radiation
radiationwill will
willdegrade degrade
degrade
natural natural
naturalpolypropylene polypropylene
polypropylenecomponents components
componentsof of
ofthe the
thepumps. pumps.
pumps.
NOTICE NOTICE
NOTICE
The The
Thepump pump
pumpis is
isheavy. heavy.
heavy.To To
Toprevent prevent
preventdamage damage
damagefrom from
from
dropping, dropping,
dropping,always always
alwaysuse use
usea a
alift lift
liftto to
tomove move
movethe the
thepump. pump.
pump.Do Do
Do
not not
notuse use
usethe the
themanifolds manifolds
manifoldsto to
tolift lift
liftthe the
thepump. pump.
pump.Use Use
Useat at
atleast least
least
two two
twostraps. straps.
straps.
1. 1.
1.Ensure Ensure
Ensurethat that
thatthe the
themounting mounting
mountingsurface surface
surfaceis is
islevel level
leveland and
and
can can
cansupport support
supportthe the
theweight weight
weightof of
ofthe the
thepump, pump,
pump,lines, lines,
lines,and and
and
accessories, accessories,
accessories,as as
aswell well
wellas as
asthe the
thestress stress
stresscaused caused
causedduring during
during
operation. operation.
operation.
2. 2.
2.Adjust Adjust
Adjustthe the
theleveling leveling
levelingfeet feet
feeton on
onthe the
thegear gear
gearmotor motor
motor
mounting mounting
mountingbracket bracket
bracketso so
sothat that
thatall all
allmounting mounting
mountingpoints points
pointsare are
are
well well
wellsupported supported
supportedand and
andthe the
thepump pump
pumpdoes does
doesnot not
notwobble. wobble.
wobble.
3. 3.
3.Bolt Bolt
Boltthe the
thepump pump
pumpto to
tothe the
the󰘱oor 󰘱oor
󰘱oorthrough through
throughthe the
themounting mounting
mounting
holes holes
holes(B) (B)
(B)to to
tosecure secure
securethe the
thepump pump
pumpin in
inposition. position.
position.See See
See
Dimensions Dimensions
Dimensions, ,
,page page
page26 26
26. .
.
NOTE: NOTE:
NOTE:For For
Forease ease
easeof of
ofoperation operation
operationand and
andservice, service,
service,mount mount
mount
the the
thepump pump
pumpso so
so󰘱uid 󰘱uid
󰘱uidinlet inlet
inletand and
and󰘱uid 󰘱uid
󰘱uidoutlet outlet
outletports ports
portsare are
are
easily easily
easilyaccessible. accessible.
accessible.
NOTICE NOTICE
NOTICE
To To
Toprevent prevent
preventpump pump
pumpdamage, damage,
damage,use use
useall all
alleight eight
eight
fasteners. fasteners.
fasteners.
Mounting Mounting
Mountinga a
apump pump
pumpwithout without
withouta a
aGearmotor Gearmotor
Gearmotor
A A
Apump pump
pumpwithout without
withouta a
aGraco Graco
Gracogearbox gearbox
gearboxand and
andmotor motor
motorwill will
will
require require
requirea a
amounting mounting
mountingplatform platform
platformto to
toprovide provide
providesupport support
support
for for
forthe the
thecustomer-supplied customer-supplied
customer-suppliedmotor motor
motorand and
andgearbox gearbox
gearbox
and and
andprovide provide
providealignment alignment
alignmentwith with
withthe the
thepump pump
pumpalignment alignment
alignment
housing housing
housing(116) (116)
(116)and and
anddrive drive
driveshaft shaft
shaft(112) (112)
(112)without without
withoutputting putting
putting
strain strain
strainon on
onthe the
themounting mounting
mountingplatform platform
platformor or
orpump. pump.
pump.See See
See
Dimensions Dimensions
Dimensions, ,
,page page
page26 26
26for for
forassistance assistance
assistancein in
infabricating fabricating
fabricatinga a
a
mounting mounting
mountingplatform. platform.
platform.
REF REF
REFDESCRIPTION DESCRIPTION
DESCRIPTIONDIMENSION DIMENSION
DIMENSION
AA AA
AAGearbox Gearbox
Gearboxcoupler coupler
couplerbore bore
boreand and
and
keyway keyway
keyway
35 35
35mm/10 mm/10
mm/10
mm mm
mmkeyway keyway
keyway
BB BB
BBFlange Flange
Flangepilot pilot
pilotdiameter diameter
diameter110 110
110mm mm
mm
CC CC
CCBolt Bolt
Boltcircle circle
circlediameter diameter
diameter130 130
130mm mm
mm
DD DD
DDMounting Mounting
Mountinghole hole
holethread thread
threadsize size
sizeM8 M8
M8x x
x1.25 1.25
1.25
To To
Tospecify specify
specifya a
anon non
non- -
-Graco Graco
Gracogearbox, gearbox,
gearbox,refer refer
referto to
tothe the
the󰘰gure 󰘰gure
󰘰gure
and and
andtable table
tableabove. above.
above.
123A7036E
All manuals and user guides at all-guides.com
Installation
Ground Ground
GroundThe The
TheSystem System
System
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Impropergrounding
cancauseelectricshock.Groundingprovidesan
escapewirefortheelectricalcurrent.
•Always Always
Alwaysgroundtheentire󰘱uidsystemas
describedbelow.
•PumpswithPolypropylene Polypropylene
Polypropyleneand and
andPVDF PVDF
PVDF󰘱uid
sectionsarenot not
notconductive.Never Never
Neverusea
nonconductivepolypropyleneorPVDFpump
with󰘱ammable󰘱uids.
•Followyourlocal󰘰recodes.
Beforeoperatingthepump,groundthesystemas
explainedbelow.
•Pump: Pump:
Pump:Allpumpshaveagroundscrew.Loosen
thegroundingscrew.Insertoneendofa12–gauge
minimumgroundwirebehindthegroundscrew
andtightenthescrewsecurely.Connecttheclamp
endofthegroundingwiretoatrueearthground.A
groundwireandclamp,Part238909,isavailable
fromGraco.
•Motor: Motor:
Motor:Motorshaveagroundscrewintheelectrical
box.Useittogroundthemotortothecontroller.
•Air Air
AirLine Line
Lineand and
andFluid Fluid
Fluidhoses: hoses:
hoses:Useonlygrounded
hoseswithamaximumof500ft(150m)combined
hoselengthtoensuregroundingcontinuity.Check
electricalresistanceofhoses.Iftotalresistance
togroundexceeds29megohms,replacehose
immediately.
•Fluid Fluid
Fluidsupply supply
supplycontainer: container:
container:Followlocalcode.
•Solvent Solvent
Solventpails pails
pailsused used
usedwhen when
when󰘱ushing: 󰘱ushing:
󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanonconductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
•VFD: VFD:
VFD:Groundthevariablefrequencydrivethrough
aproperconnectiontoapowersource.Referto
theVFDmanualforgroundinginstructions.
Checkyoursystemelectricalcontinuityafterthe
initialinstallation,andthensetuparegularschedule
forcheckingcontinuitytobesurepropergrounding
ismaintained.Theresistanceshouldnotexceed1
ohm.
3A7036E13
All manuals and user guides at all-guides.com
Installation
Air Air
AirLine Line
Line
Models Models
Modelsthat that
thatInclude Include
Includea a
aCompressor: Compressor:
Compressor:
An An
Anair air
airline line
lineis is
isalready already
alreadyconnected connected
connectedfrom from
fromthe the
thecompressor compressor
compressor
to to
tothe the
thepump pump
pumpair air
airinlet. inlet.
inlet.
Using Using
UsingYour Your
YourOwn Own
OwnCompressor: Compressor:
Compressor:
Installagrounded,󰘱exibleairhosefromthe
compressortothepumpairinlet(E).
Using Using
UsingShop Shop
ShopAir: Air:
Air:
1. 1.
1.Install Install
Installan an
anair air
air󰘰lter/regulator 󰘰lter/regulator
󰘰lter/regulatorassembly assembly
assembly(H). (H).
(H).The The
The
󰘱uid 󰘱uid
󰘱uidstall stall
stallpressure pressure
pressurewill will
willbe be
bethe the
thesame same
sameas as
asthe the
thesetting setting
setting
of of
ofthe the
theair air
airregulator. regulator.
regulator.The The
The󰘰lter 󰘰lter
󰘰lterremoves removes
removesharmful harmful
harmful
dirt dirt
dirtand and
andmoisture moisture
moisturefrom from
fromthe the
thecompressed compressed
compressedair air
airsupply. supply.
supply.
2. 2.
2.Locate Locate
Locatea a
ableed-type bleed-type
bleed-typemaster master
masterair air
airvalve valve
valve(G) (G)
(G)close close
closeto to
to
the the
thepump pump
pumpand and
anduse use
useit it
itto to
torelieve relieve
relievetrapped trapped
trappedair. air.
air.Be Be
Be
sure sure
surethe the
thevalve valve
valveis is
iseasily easily
easilyaccessible accessible
accessiblefrom from
fromthe the
thepump pump
pump
and and
andlocated located
locateddownstream downstream
downstreamfrom from
fromthe the
theregulator. regulator.
regulator.
Trapped Trapped
Trappedair air
aircan can
cancause cause
causethe the
thepump pump
pumpto to
tocycle cycle
cycle
unexpectedly, unexpectedly,
unexpectedly,which which
whichcould could
couldresult result
resultin in
inserious serious
serious
injury injury
injuryfrom from
fromsplashing. splashing.
splashing.
3. 3.
3.Locate Locate
Locateanother another
anothermaster master
masterair air
airvalve valve
valve(J) (J)
(J)upstream upstream
upstream
from from
fromall all
allair air
airline line
lineaccessories accessories
accessoriesand and
anduse use
useit it
itto to
toisolate isolate
isolate
them them
themduring during
duringcleaning cleaning
cleaningand and
andrepair. repair.
repair.
4. 4.
4.Install Install
Installa a
agrounded, grounded,
grounded,󰘱exible 󰘱exible
󰘱exibleair air
airhose hose
hose(F) (F)
(F)between between
between
the the
theaccessories accessories
accessoriesand and
andthe the
thepump pump
pumpair air
airinlet. inlet.
inlet.
Fluid Fluid
FluidSupply Supply
SupplyLine Line
Line
1. 1.
1.Connect Connect
Connecta a
agrounded, grounded,
grounded,󰘱exible 󰘱exible
󰘱exible󰘱uid 󰘱uid
󰘱uidhose hose
hose(K) (K)
(K)to to
to
the the
the󰘱uid 󰘱uid
󰘱uidinlet inlet
inletport. port.
port.The The
Theport port
porton on
onpumps pumps
pumpswith with
with
aluminum, aluminum,
aluminum,stainless stainless
stainlesssteel, steel,
steel,or or
orcast cast
castiron iron
iron󰘱uid 󰘱uid
󰘱uid
sections sections
sectionsis is
is2 2
2in. in.
in.npt(f) npt(f)
npt(f)or or
or2 2
2in. in.
in.bspt. bspt.
bspt.On On
Onpumps pumps
pumps
with with
withpolypropylene, polypropylene,
polypropylene,conductive conductive
conductivepolypropylene, polypropylene,
polypropylene,
or or
orPVDF PVDF
PVDF󰘱uid 󰘱uid
󰘱uidsections, sections,
sections,the the
theport port
portis is
isa a
a2 2
2in. in.
in.raised raised
raised
face face
faceANSI/DIN ANSI/DIN
ANSI/DIN󰘱ange. 󰘱ange.
󰘱ange.
2. 2.
2.If If
Ifthe the
theinlet inlet
inlet󰘱uid 󰘱uid
󰘱uidpressure pressure
pressureto to
tothe the
thepump pump
pumpis is
ismore more
more
than than
than25% 25%
25%of of
ofthe the
theoutlet outlet
outletworking working
workingpressure, pressure,
pressure,the the
the
ball ball
ballcheck check
checkvalves valves
valveswill will
willnot not
notclose close
closefast fast
fastenough, enough,
enough,
resulting resulting
resultingin in
ininef󰘰cient inef󰘰cient
inef󰘰cientpump pump
pumpoperation. operation.
operation.Excessive Excessive
Excessive
inlet inlet
inlet󰘱uid 󰘱uid
󰘱uidpressure pressure
pressurealso also
alsowill will
willshorten shorten
shortendiaphragm diaphragm
diaphragm
life. life.
life.Approximately Approximately
Approximately3–5 3–5
3–5psi psi
psi(0.02–0.03 (0.02–0.03
(0.02–0.03MPa, MPa,
MPa,
0.21–0.34 0.21–0.34
0.21–0.34bar) bar)
bar)should should
shouldbe be
beadequate adequate
adequatefor for
formost most
most
materials. materials.
materials.
3. 3.
3.For For
Formaximum maximum
maximumsuction suction
suctionlift lift
lift(wet (wet
(wetand and
anddry), dry),
dry),see see
see
Technical Technical
TechnicalData, Data,
Data,page page
page35 35
35. .
.For For
Forbest best
bestresults, results,
results,always always
always
install install
installthe the
thepump pump
pumpas as
asclose close
closeas as
aspossible possible
possibleto to
tothe the
the
material material
materialsource. source.
source.Minimize Minimize
Minimizesuction suction
suctionrequirements requirements
requirements
to to
tomaximize maximize
maximizepump pump
pumpperformance. performance.
performance.
Fluid Fluid
FluidOutlet Outlet
OutletLine Line
Line
1. 1.
1.Connect Connect
Connecta a
agrounded, grounded,
grounded,󰘱exible 󰘱exible
󰘱exible󰘱uid 󰘱uid
󰘱uidhose hose
hose(N) (N)
(N)to to
to
the the
the󰘱uid 󰘱uid
󰘱uidinlet inlet
inletport. port.
port.The The
Theport port
porton on
onpumps pumps
pumpswith with
with
aluminum, aluminum,
aluminum,stainless stainless
stainlesssteel, steel,
steel,or or
orcast cast
castiron iron
iron󰘱uid 󰘱uid
󰘱uid
sections sections
sectionsis is
is3 3
3in. in.
in.npt(f) npt(f)
npt(f)or or
or3 3
3in. in.
in.bspt. bspt.
bspt.On On
Onpumps pumps
pumps
with with
withpolypropylene, polypropylene,
polypropylene,conductive conductive
conductivepolypropylene, polypropylene,
polypropylene,
or or
orPVDF PVDF
PVDF󰘱uid 󰘱uid
󰘱uidsections, sections,
sections,the the
theport port
portis is
isa a
a3 3
3in. in.
in.raised raised
raised
face face
faceANSI/DIN ANSI/DIN
ANSI/DIN󰘱ange. 󰘱ange.
󰘱ange.
2. 2.
2.Install Install
Installa a
a󰘱uid 󰘱uid
󰘱uiddrain drain
drainvalve valve
valve(L) (L)
(L)near near
nearthe the
the󰘱uid 󰘱uid
󰘱uidoutlet. outlet.
outlet.
3. 3.
3.Install Install
Installa a
ashutoff shutoff
shutoffvalve valve
valve(M) (M)
(M)in in
inthe the
the󰘱uid 󰘱uid
󰘱uidoutlet outlet
outletline. line.
line.
143A7036E
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Installation
Electrical Electrical
ElectricalConnections Connections
Connections
All All
Allelectrical electrical
electricalwiring wiring
wiringmust must
mustbe be
becompleted completed
completedby by
bya a
a
quali󰘰ed quali󰘰ed
quali󰘰edelectrician electrician
electricianand and
andcomply comply
complywith with
withall all
alllocal local
localcodes codes
codes
and and
andregulations. regulations.
regulations.
UseamotorsoftstarteroraVFDintheelectrical
circuitforallinstallations(notsupplied).VFDscanbe
purchasedthroughGraco.SeerecommendedVFD
kitsonpage36.
Wire Wire
WireConnections Connections
Connectionsat at
atthe the
theMotor Motor
Motor
(Motor (Motor
(MotorCode Code
CodeA) A)
A)
NOTE: NOTE:
NOTE:Follow Follow
Followthe the
theinstructions instructions
instructionsin in
inthe the
themotor motor
motor
manufacturer’s manufacturer’s
manufacturer’smanual. manual.
manual.Use Use
Usea a
amotor motor
motorstarter starter
starterwith with
with
overload overload
overloadprotection. protection.
protection.Wire Wire
Wiresize, size,
size,fuse fuse
fusesize, size,
size,and and
andother other
other
electrical electrical
electricaldevices devices
devicesmust must
mustcomply comply
complywith with
withall all
alllocal local
localcodes codes
codes
and and
andregulations. regulations.
regulations.
The The
Themotor motor
motormust must
mustbe be
bewired wired
wiredto to
tothe the
theVFD. VFD.
VFD.Install Install
Installthe the
the
wiring wiring
wiringat at
atthe the
themotor motor
motoras as
asfollows: follows:
follows:
1. 1.
1.Remove Remove
Remove4 4
4bolts bolts
boltsto to
toopen open
openthe the
themotor’s motor’s
motor’selectrical electrical
electrical
box. box.
box.
2. 2.
2.Install Install
Installa a
astrain strain
strainrelief relief
reliefin in
inone one
oneof of
ofthe the
theports ports
portsat at
atthe the
the
bottom bottom
bottomof of
ofthe the
thejunction junction
junctionbox. box.
box.
3. 3.
3.Connect Connect
Connectthe the
thegreen green
greenground ground
groundwire wire
wireto to
tothe the
theground ground
ground
screw. screw.
screw.
4. 4.
4.For For
For230 230
230V V
Vmotors: motors:
motors:Bridge Bridge
Bridgeas as
asshown, shown,
shown,then then
then
connect connect
connectL1 L1
L1to to
toT1, T1,
T1,L2 L2
L2to to
toT2, T2,
T2,and and
andL3 L3
L3to to
toT3. T3.
T3.
T4 T5 T6
L2 L3L1
T7 T8 T9
T1 T2 T3
Figure Figure
Figure3 3
3Wire Wire
WireConnections Connections
Connectionsfor for
fora a
a230 230
230V V
VMotor Motor
Motor
5. 5.
5.For For
For460 460
460V V
Vmotors: motors:
motors:Bridge Bridge
Bridgeas as
asshown, shown,
shown,then then
then
connect connect
connectL1 L1
L1to to
toT1, T1,
T1,L2 L2
L2to to
toT2, T2,
T2,and and
andL3 L3
L3to to
toT3. T3.
T3.
T4 T5 T6
L2 L3L1
T7 T8 T9
T1 T2 T3
Figure Figure
Figure4 4
4Wire Wire
WireConnections Connections
Connectionsfor for
fora a
a460 460
460V V
VMotor Motor
Motor
6. 6.
6.Close Close
Closethe the
themotor motor
motorelectrical electrical
electricalbox. box.
box.Torque Torque
Torquethe the
thebolts bolts
bolts
to to
to20 20
20in-lb in-lb
in-lb(2.2 (2.2
(2.2N•m). N•m).
N•m).
Wire Wire
WireConnections Connections
Connectionsat at
atthe the
theVariable Variable
VariableFrequency Frequency
Frequency
Drive Drive
Drive(VFD) (VFD)
(VFD)
NOTE: NOTE:
NOTE:Follow Follow
Followthe the
theinstructions instructions
instructionsin in
inthe the
theVFD VFD
VFD
manufacturer’s manufacturer’s
manufacturer’smanual. manual.
manual.
Install Install
Installthe the
thewiring wiring
wiringat at
atthe the
theVFD VFD
VFDas as
asfollows: follows:
follows:
1. 1.
1.Connect Connect
Connectthe the
thewires wires
wiresto to
tothe the
themotor. motor.
motor.See See
See
Electrical Electrical
ElectricalConnections Connections
Connections, ,
,page page
page15 15
15. .
.
2. 2.
2.Open Open
Openthe the
theVFD’s VFD’s
VFD’selectrical electrical
electricalbox. box.
box.
3. 3.
3.Install Install
Installstrain strain
strainreliefs reliefs
reliefsin in
inboth both
bothports ports
portsat at
atthe the
thebottom bottom
bottomof of
of
the the
theVFD VFD
VFDbox. box.
box.
4. 4.
4.Connect Connect
Connectthe the
thegreen green
greenground ground
groundwire wire
wireto to
tothe the
theground ground
ground
screw. screw.
screw.
5. 5.
5.Connect Connect
Connectthe the
thewires wires
wiresfrom from
fromthe the
themotor motor
motorterminals terminals
terminalsto to
tothe the
the
matching matching
matchingterminals terminals
terminalsin in
inthe the
theVFD VFD
VFDbox, box,
box,as as
asshown. shown.
shown.
U/T1 V/T2 W/T3 PE
PE
PES
PES
PES
PES
PES
PE
Figure Figure
Figure5 5
5Wire Wire
WireConnections Connections
Connectionsfrom from
fromthe the
theMotor Motor
Motorto to
tothe the
theVFD VFD
VFD
3A7036E15
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Installation
Main Main
MainPower Power
PowerConnections Connections
Connectionsat at
atthe the
theVFD VFD
VFD
All All
Allelectrical electrical
electricalwiring wiring
wiringmust must
mustbe be
becompleted completed
completedby by
bya a
a
quali󰘰ed quali󰘰ed
quali󰘰edelectrician electrician
electricianand and
andcomply comply
complywith with
withall all
alllocal local
localcodes codes
codes
and and
andregulations. regulations.
regulations.
Connect Connect
Connectthe the
thepower power
powersupply supply
supplywires wires
wiresto to
tothe the
theVFD, VFD,
VFD,as as
as
follows: follows:
follows:
1. 1.
1.Connect Connect
Connectthe the
thewiring wiring
wiringbetween between
betweenthe the
themotor motor
motorand and
andVFD, VFD,
VFD,
as as
asdetailed detailed
detailedabove. above.
above.
2. 2.
2.Connect Connect
Connectthe the
thegreen green
greenground ground
groundwire wire
wireof of
ofthe the
thepower power
power
supply supply
supplyto to
tothe the
theground ground
groundscrew. screw.
screw.The The
Theground ground
groundwire wire
wire
from from
fromthe the
themotor motor
motoris is
isalso also
alsoconnected connected
connectedto to
tothis this
thisscrew. screw.
screw.
3. 3.
3.Connect Connect
Connectthe the
thepower power
powersupply supply
supplywires wires
wiresto to
tothe the
thepower power
power
terminals terminals
terminalsin in
inthe the
theVFD VFD
VFDbox, box,
box,following following
followingall all
alllocal local
local
codes codes
codesand and
andregulations. regulations.
regulations.
4. 4.
4.Close Close
Closethe the
theVFD VFD
VFDelectrical electrical
electricalbox. box.
box.
Leak Leak
LeakSensor Sensor
SensorWiring Wiring
Wiring
Follow Follow
Followthese these
theseinstructions instructions
instructionsto to
towire wire
wirethe the
theLeak Leak
LeakSensor Sensor
Sensorto to
to
a a
aVFD. VFD.
VFD.
NOTE: NOTE:
NOTE:The The
Theleak leak
leaksensor sensor
sensoris is
isdesigned designed
designedto to
tooperate operate
operateas as
as
a a
anormally-closed normally-closed
normally-closedcircuit. circuit.
circuit.
1. 1.
1.Turn Turn
Turnoff off
offpower power
powerto to
tothe the
theVFD. VFD.
VFD.
2. 2.
2.Open Open
Openthe the
theaccess access
accesscover cover
coveron on
onthe the
theVFD. VFD.
VFD.
3. 3.
3.For For
Fora a
aGraco Graco
GracoVFD, VFD,
VFD,perform perform
performthe the
thefollowing: following:
following:
a. a.
a.Wire Wire
Wireone one
onelead lead
leadto to
toterminal terminal
terminal4 4
4on on
onthe the
therail. rail.
rail.
b. b.
b.Wire Wire
Wirea a
asecond second
secondlead lead
leadto to
toterminal terminal
terminal13A 13A
13Aon on
onthe the
the
rail. rail.
rail.
c. c.
c.Close Close
Closethe the
theaccess access
accesscover. cover.
cover.
d. d.
d.Turn Turn
Turnon on
onpower power
powerto to
tothe the
theVFD. VFD.
VFD.
e. e.
e.Go Go
Goto to
toscreen screen
screenP121. P121.
P121.
f. f.
f.Change Change
Changethe the
thevalue value
valueto to
to21 21
21and and
andpress press
pressthe the
theMode Mode
Mode
button. button.
button.
4. 4.
4.For For
Fora a
anon-Graco non-Graco
non-GracoVFD, VFD,
VFD,perform perform
performthe the
thefollowing: following:
following:
a. a.
a.Attach Attach
Attachthe the
thetwo two
twoleads leads
leadsto to
tothe the
thedetection detection
detectioncircuit circuit
circuit
in in
inthe the
theVFD. VFD.
VFD.
NOTE: NOTE:
NOTE:Refer Refer
Referto to
tothe the
theVFD VFD
VFDmanual manual
manualfor for
forproper proper
proper
connection connection
connectionpoints. points.
points.
b. b.
b.Close Close
Closethe the
theaccess access
accesscover. cover.
cover.
c. c.
c.Turn Turn
Turnon on
onpower power
powerto to
tothe the
theVFD. VFD.
VFD.
d. d.
d.Con󰘰gure Con󰘰gure
Con󰘰gurethe the
theVFD VFD
VFDto to
tomonitor monitor
monitorthe the
theleak leak
leaksensor sensor
sensor
circuit. circuit.
circuit.
5. 5.
5.Refer Refer
Referto to
tothe the
theVFD VFD
VFDmanual manual
manualfor for
forinformation information
informationon on
onhow how
how
to to
tocon󰘰gure con󰘰gure
con󰘰gurethe the
theVFD VFD
VFDto to
togenerate generate
generatea a
afault fault
faultor or
orstop stop
stop
the the
thepump pump
pumpwhen when
whena a
aleak leak
leakis is
isdetected. detected.
detected.
163A7036E
All manuals and user guides at all-guides.com
Installation
Compressor Compressor
CompressorWiring Wiring
Wiring
To To
Toavoid avoid
avoidinjury injury
injuryfrom from
from󰘰re, 󰘰re,
󰘰re,explosion, explosion,
explosion,or or
orelectric electric
electric
shock, shock,
shock,all all
allelectrical electrical
electricalwiring wiring
wiringmust must
mustbe be
bedone done
doneby by
bya a
a
quali󰘰ed quali󰘰ed
quali󰘰edelectrician electrician
electricianand and
andcomply comply
complywith with
withall all
alllocal local
localcodes codes
codes
and and
andregulations. regulations.
regulations.
Follow Follow
Followthese these
theseinstructions instructions
instructionsto to
towire wire
wireGraco Graco
GracoCompressor Compressor
Compressor
24Y544 24Y544
24Y544(120V) (120V)
(120V)or or
or24Y545 24Y545
24Y545(240V). (240V).
(240V).
NOTE: NOTE:
NOTE:Use Use
Useonly only
onlycopper copper
copperwire wire
wirewith with
withan an
aninsulation insulation
insulationrating rating
rating
of of
of75°C 75°C
75°Cor or
orhigher. higher.
higher.
1. 1.
1.Remove Remove
Removethe the
thecover cover
coverfrom from
fromthe the
thecompressor’s compressor’s
compressor’s
electrical electrical
electricalbox. box.
box.
2. 2.
2.Install Install
Installwiring wiring
wiringsystem system
systemwith with
withproper proper
properconnections connections
connections(i.e. (i.e.
(i.e.
conduit/󰘰ttings, conduit/󰘰ttings,
conduit/󰘰ttings,power power
powercable/cable cable/cable
cable/cablegrip) grip)
grip)to to
tothe the
the
compressor compressor
compressorelectrical electrical
electricalbox. box.
box.
3. 3.
3.Connect Connect
Connectline line
linepower power
power(120VAC (120VAC
(120VACor or
or240 240
240VAC, VAC,
VAC,
depending depending
dependingon on
onyour your
yourcompressor) compressor)
compressor)to to
toL1 L1
L1and and
andL2/N. L2/N.
L2/N.
Connect Connect
Connectsupply supply
supplyground ground
groundto to
to
. .
.Use Use
Useminimum minimum
minimum
12 12
12AWG AWG
AWG(4 (4
(4mm mm
mm2 2
2) )
)wire wire
wirewhen when
whenthe the
thesystem system
systemis is
is
con󰘰gured con󰘰gured
con󰘰guredfor for
fora a
a16A 16A
16Acircuit circuit
circuitand and
and14 14
14AWG AWG
AWG(2.5 (2.5
(2.5
mm mm
mm2 2
2) )
)when when
whencon󰘰gured con󰘰gured
con󰘰guredfor for
fora a
a12A 12A
12Acircuit. circuit.
circuit.Torque Torque
Torque
terminals terminals
terminalsto to
to10 10
10in-lb in-lb
in-lb(1.2 (1.2
(1.2N•m). N•m).
N•m).
4. 4.
4.Reinstall Reinstall
Reinstallthe the
thecover cover
coverof of
ofthe the
theelectrical electrical
electricalbox. box.
box.Torque Torque
Torque
screws screws
screwsto to
to60 60
60in-lb in-lb
in-lb(6.8 (6.8
(6.8N•m). N•m).
N•m).
Figure6
L1
L2
A
KEY KEY
KEY
A A
ATo To
Topower power
powersupply supply
supply
3A7036E17
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Operation
Operation Operation
Operation
Tighten Tighten
TightenFasteners Fasteners
Fasteners
Before Before
Beforemounting mounting
mountingand and
andusing using
usingthe the
thepump pump
pumpfor for
forthe the
the󰘰rst 󰘰rst
󰘰rsttime, time,
time,
check check
checkand and
andretorque retorque
retorqueall all
allexternal external
externalfasteners. fasteners.
fasteners.Follow Follow
Follow
Torque Torque
TorqueInstructions Instructions
Instructions, ,
,page page
page22 22
22, ,
,or or
orsee see
seethe the
thetorque torque
torque
tag tag
tagon on
onyour your
yourpump. pump.
pump.After After
Afterthe the
the󰘰rst 󰘰rst
󰘰rstday day
dayof of
ofoperation, operation,
operation,
retorque retorque
retorquethe the
thefasteners. fasteners.
fasteners.
Initial Initial
InitialCon󰘰guration Con󰘰guration
Con󰘰guration(AC (AC
(ACwith with
withVFD) VFD)
VFD)
Con󰘰gure Con󰘰gure
Con󰘰gurethe the
theVFD VFD
VFDaccording according
accordingto to
tothe the
themotor motor
motornameplate nameplate
nameplate
information. information.
information.
Flush Flush
Flushthe the
thePump Pump
PumpBefore Before
BeforeFirst First
FirstUse Use
Use
The The
Thepump pump
pumpwas was
wastested tested
testedin in
inwater. water.
water.If If
Ifwater water
watercould could
could
contaminate contaminate
contaminatethe the
the󰘱uid 󰘱uid
󰘱uidyou you
youare are
arepumping, pumping,
pumping,󰘱ush 󰘱ush
󰘱ushthe the
the
pump pump
pumpthoroughly thoroughly
thoroughlywith with
witha a
acompatible compatible
compatiblesolvent. solvent.
solvent.See See
See
Flushing Flushing
Flushingand and
andStorage Storage
Storage, ,
,page page
page21 21
21. .
.
Start Start
Startand and
andAdjust Adjust
Adjustthe the
thePump Pump
Pump
1. 1.
1.Be Be
Besure sure
surethe the
thepump pump
pumpis is
isproperly properly
properlygrounded. grounded.
grounded.See See
See
Ground Ground
GroundThe The
TheSystem System
System, ,
,page page
page13 13
13. .
.
2. 2.
2.Check Check
Check󰘰ttings 󰘰ttings
󰘰ttingsto to
tobe be
besure sure
surethey they
theyare are
aretight. tight.
tight.Use Use
Usea a
a
compatible compatible
compatibleliquid liquid
liquidthread thread
threadsealant sealant
sealanton on
onmale male
malethreads. threads.
threads.
Tighten Tighten
Tighten󰘱uid 󰘱uid
󰘱uidinlet inlet
inletand and
and󰘱uid 󰘱uid
󰘱uidoutlet outlet
outlet󰘰ttings 󰘰ttings
󰘰ttingssecurely. securely.
securely.
3. 3.
3.Place Place
Placethe the
thesuction suction
suctiontube tube
tube(if (if
(ifused) used)
used)in in
in󰘱uid 󰘱uid
󰘱uidto to
tobe be
be
pumped. pumped.
pumped.
NOTE: NOTE:
NOTE:If If
If󰘱uid 󰘱uid
󰘱uidinlet inlet
inletpressure pressure
pressureto to
tothe the
thepump pump
pumpis is
ismore more
more
than than
than25% 25%
25%of of
ofoutlet outlet
outletworking working
workingpressure, pressure,
pressure,the the
theball ball
ball
check check
checkvalves valves
valveswill will
willnot not
notclose close
closefast fast
fastenough, enough,
enough,resulting resulting
resulting
in in
ininef󰘰cient inef󰘰cient
inef󰘰cientpump pump
pumpoperation. operation.
operation.
NOTICE NOTICE
NOTICE
Excessive Excessive
Excessive󰘱uid 󰘱uid
󰘱uidinlet inlet
inletpressure pressure
pressurecan can
canreduce reduce
reduce
diaphragm diaphragm
diaphragmlife. life.
life.
4. 4.
4.Place Place
Placethe the
theend end
endof of
ofthe the
the󰘱uid 󰘱uid
󰘱uidhose hose
hoseinto into
intoan an
anappropriate appropriate
appropriate
container. container.
container.
5. 5.
5.Close Close
Closethe the
the󰘱uid 󰘱uid
󰘱uiddrain drain
drainvalve valve
valve(L). (L).
(L).
6. 6.
6.Turn Turn
Turnthe the
theair air
airregulator regulator
regulatorknob knob
knob(R) (R)
(R)to to
tomatch match
matchthe the
the
desired desired
desired󰘱uid 󰘱uid
󰘱uidstall stall
stallpressure. pressure.
pressure.Open Open
Openall all
allbleed-type bleed-type
bleed-type
master master
masterair air
airvalves. valves.
valves.
7. 7.
7.If If
Ifthe the
the󰘱uid 󰘱uid
󰘱uidhose hose
hosehas has
hasa a
adispensing dispensing
dispensingdevice, device,
device,hold hold
holdit it
it
open. open.
open.Be Be
Besure sure
sureall all
all󰘱uid 󰘱uid
󰘱uidshutoff shutoff
shutoffvalves valves
valvesare are
areopen. open.
open.
8. 8.
8.Set Set
Setthe the
thedesired desired
desiredfrequency frequency
frequencyon on
onthe the
theVFD. VFD.
VFD.
9. 9.
9.Start Start
Startthe the
theVFD. VFD.
VFD.
10. 10.
10.If If
Ifyou you
youare are
are󰘱ushing, 󰘱ushing,
󰘱ushing,run run
runthe the
thepump pump
pumplong long
longenough enough
enoughto to
to
thoroughly thoroughly
thoroughlyclean clean
cleanthe the
thepump pump
pumpand and
andhoses. hoses.
hoses.
183A7036E
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Operation
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
isrelievedmanually.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
intheeyesoronskin,followthePressureRelief
Procedurewhenyoustoppumpingandbeforeyou
clean,check,orservicetheequipment.
1. 1.
1.Stop Stop
Stopthe the
theVFD VFD
VFDto to
toremove remove
removepower power
powerto to
tothe the
themotor. motor.
motor.
2. 2.
2.Open Open
Openthe the
the󰘱uid 󰘱uid
󰘱uiddrain drain
drainvalve valve
valve(L), (L),
(L),to to
torelieve relieve
relieve󰘱uid 󰘱uid
󰘱uid
pressure. pressure.
pressure.Have Have
Havea a
acontainer container
containerready ready
readyto to
tocatch catch
catchthe the
the
drainage. drainage.
drainage.
3. 3.
3.Remove Remove
Removesupply supply
supplyair air
airto to
tothe the
thepump: pump:
pump:
a. a.
a.Unit Unit
Unitwithout without
withoutair air
aircompressor: compressor:
compressor:Shut Shut
Shutoff off
offthe the
the
master master
masterair air
airvalve valve
valve(G). (G).
(G).
b. b.
b.Unit Unit
Unitwith with
withair air
aircompressor: compressor:
compressor:Turn Turn
Turndown down
downcenter center
center
section section
sectionregulator regulator
regulator(R) (R)
(R)to to
tozero zero
zeroto to
torelieve relieve
relieveair air
air
pressure pressure
pressurein in
incenter center
centersection. section.
section.
Pump Pump
PumpShutdown Shutdown
Shutdown
Attheendoftheworkshiftandbeforeyoucheck,
adjust,clean,orrepairthesystem,followthe
PressureReliefProcedure,page19.
3A7036E19
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VFDOperation
VFD VFD
VFDOperation Operation
Operation
VFD VFD
VFDControl Control
ControlPanel Panel
Panel
NOTE: NOTE:
NOTE:This This
Thisinformation information
informationis is
isspeci󰘰c speci󰘰c
speci󰘰cto to
toGraco’s Graco’s
Graco’s
VFD. VFD.
VFD.For For
Forcomplete complete
completeinformation information
informationabout about
aboutanother another
another
manufacturer’s manufacturer’s
manufacturer’sVFD, VFD,
VFD,see see
seethe the
themanufacturer’s manufacturer’s
manufacturer’s
instructions instructions
instructionssupplied supplied
suppliedwith with
withthe the
theVFD. VFD.
VFD.
• •
•The The
Thecontrol control
controlpanel panel
paneldisplay display
displayshows shows
showsthe the
thestatus status
statusof of
ofthe the
the
motor. motor.
motor.
• •
•The The
Thegreen green
greenRUN RUN
RUNkey key
keystarts starts
startsthe the
themotor. motor.
motor.
• •
•The The
Thered red
redSTOP STOP
STOPkey key
keystops stops
stopsthe the
themotor. motor.
motor.
• •
•Use Use
Usethe the
thearrow arrow
arrowkeys keys
keysto to
tospeed speed
speedup up
upor or
orslow slow
slowdown down
downthe the
the
motor. motor.
motor.
• •
•The The
Theblue blue
blueM M
Mkey key
keyaccesses accesses
accessesthe the
theVFD VFD
VFDmenu. menu.
menu.See See
Seethe the
the
manufacturer’s manufacturer’s
manufacturer’sinstructions instructions
instructionsfor for
formenu menu
menudescriptions descriptions
descriptions
and and
andinformation. information.
information.
NOTE: NOTE:
NOTE:If If
Ifthe the
theM M
Mkey key
keyis is
ispressed, pressed,
pressed,use use
usethe the
thearrow arrow
arrowkeys keys
keys
to to
toscroll scroll
scrollthrough through
throughthe the
theVFD VFD
VFDmenu. menu.
menu.
FWDAUTO
REV
STOP
RUN
Figure Figure
Figure7 7
7VFD VFD
VFDControl Control
ControlPanel Panel
Panel
Adjust Adjust
Adjustthe the
theSpeed Speed
Speed
VFD VFD
VFDsettings settings
settingsare are
arepreset preset
presetat at
atthe the
thefactory factory
factoryfor for
formost most
most
applications. applications.
applications.To To
Tochange change
changethe the
thespeed speed
speedof of
ofthe the
thepump, pump,
pump,use use
use
the the
thearrow arrow
arrowkeys keys
keyson on
onthe the
theVFD VFD
VFDcontrol control
controlpanel panel
panelto to
toincrease increase
increase
or or
ordecrease decrease
decreasethe the
themotor motor
motorspeed. speed.
speed.
203A7036E
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