Graco Husky 3300e Instruction Manual

Operation
Husky™ Husky™
Husky™3300e 3300e 3300e
Electric Electric
Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump Pump3A7036E 3A7036E
3A7036E
EN EN
EN
3 3
3- - -Inch Inch Inchpumps pumps pumpswith with withelectric electric electricdrive drive drivefor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.Not Not Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosive
atmospheres atmospheres
atmospheresor or orhazardous hazardous hazardous(classi󰘰ed) (classi󰘰ed) (classi󰘰ed)locations locations locationsunless unless unlessotherwise otherwise otherwisestated. stated. stated.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanual.Save Save
Saveall all allinstructions. instructions. instructions.
MaximumWorkingPressure:80psi
(0.55MPa,5.5bar)
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
Related Related
RelatedManuals Manuals Manuals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .2 2 2
Warnings Warnings
Warnings. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .3 3 3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .6 6 6
Ordering Ordering
OrderingInformation Information Information. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .8 8 8
Installation Installation
Installation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .9 9 9
General General
GeneralInformation Information Information. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .9 9 9
Tighten Tighten
TightenFasteners Fasteners Fasteners. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .9 9 9
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .9 9 9
Mount Mount
Mountthe the thePump Pump Pump. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Ground Ground
GroundThe The TheSystem System System. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .13 13 13
Air Air
AirLine Line Line. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Fluid Fluid
FluidSupply Supply SupplyLine Line Line. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Fluid Fluid
FluidOutlet Outlet OutletLine Line Line. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .14 14 14
Electrical Electrical
ElectricalConnections Connections Connections. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .15 15 15
Operation Operation
Operation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Tighten Tighten
TightenFasteners Fasteners Fasteners. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Initial Initial
InitialCon󰘰guration Con󰘰guration Con󰘰guration(AC (AC (ACwith with withVFD) VFD) VFD). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Flush Flush
Flushthe the thePump Pump PumpBefore Before BeforeFirst First FirstUse Use Use. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .19 19 19
Pump Pump
PumpShutdown Shutdown Shutdown. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .19 19 19
VFD VFD
VFDOperation Operation Operation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .20 20 20
VFD VFD
VFDControl Control ControlPanel Panel Panel. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .20 20 20
Adjust Adjust
Adjustthe the theSpeed Speed Speed. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .20 20 20
Maintenance Maintenance
Maintenance. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Maintenance Maintenance
MaintenanceSchedule Schedule Schedule. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Lubrication Lubrication
Lubrication. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Tighten Tighten
TightenThreaded Threaded ThreadedConnections Connections Connections. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Flushing Flushing
Flushingand and andStorage Storage Storage. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Torque Torque
TorqueInstructions Instructions Instructions. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Torque Torque
Torquesequence sequence sequence. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Performance Performance
PerformanceCharts Charts Charts. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .24 24 24
Dimensions Dimensions
Dimensions. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .26 26 26
Technical Technical
TechnicalData Data Data. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .35 35 35
Graco Graco
GracoStandard Standard StandardHusky Husky HuskyPump Pump PumpWarranty Warranty Warranty. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .38 38 38
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNumber Number NumberTitle Title Title
3A7037 3A7037
3A7037Husky™ Husky™ Husky™3300e 3300e 3300eElectric Electric Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump, Pump, Pump,Repair/Parts Repair/Parts Repair/Parts
23A7036E
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
•Donotoperateelectrostaticgunsinequipmentworkarea.
3A7036E3
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Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
TechnicalData Data Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A7036E
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Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand
solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A7036E5
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CongurationNumberMatrix
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrix
Check Check
Checkthe the theidenti󰘰cation identi󰘰cation identi󰘰cationplate plate plate(ID) (ID) (ID)for for forthe the the
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number Numberof of ofyour your yourpump. pump. pump.Use Use Usethe the the
following following
followingmatrix matrix matrixto to tode󰘰ne de󰘰ne de󰘰nethe the thecomponents components componentsof of ofyour your your
pump. pump.
pump.
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:3300A 3300A
3300A- - -EA04AA1TPTPTP EA04AA1TPTPTP EA04AA1TPTPTP- - -- - -
3300 3300
3300A A
AE E EA A A04 04
04A A
AA1 A1
A1TP TP
TPTP TP TPTP TP TP- -
-- - -
Pump Pump
Pump
Model Model
Model
Wetted Wetted
Wetted
Section Section
Section
Material Material
Material
Drive Drive
DriveCenter Center
Center
Section Section
Section
Material Material
Material
Gear Gear
GearBox Box Box
and and
andCom- Com- Com-
pressor pressor
pressor
Motor Motor
MotorFluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seats Seats
SeatsBalls Balls
BallsDiaphragms Diaphragms DiaphragmsManifold Manifold
Manifold
O O
O- - -Rings Rings Rings
NOTE: NOTE:
NOTE:Some Some Somecombinations combinations combinationsare are arenot not notpossible. possible. possible.Please Please Pleaserefer refer referto to toOrdering Ordering OrderingInformation Information Information, , ,page page page8 8 8. . .
Pump Pump
PumpWetted Wetted
WettedSection Section Section
Material Material
Material
Drive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
3300 3300
3300A A
AAluminum Aluminum
AluminumE E
EElectric Electric
ElectricA A
AAluminum Aluminum
Aluminum94 94
94No No
NoGearbox Gearbox Gearboxor or or
Compressor Compressor
CompressorA A
AStandard Standard
Standard
Induction Induction
InductionMotor Motor Motor
P P
PPolypropylene Polypropylene
Polypropylene04 04
04High High
HighSpeed Speed SpeedGear Gear Gear
Ratio Ratio
RatioC C
CATEX ATEX
ATEXInduction Induction Induction
Motor Motor
Motor
S S
SStainless Stainless
StainlessSteel Steel Steel06 06
06High High
HighSpeed Speed Speed
Gear Gear
GearRatio/240V Ratio/240V Ratio/240V
Compressor Compressor
Compressor
D D
DFlameproof Flameproof
Flameproof
Induction Induction
InductionMotor Motor Motor
G G
GNo No
NoMotor Motor Motor
63A7036E
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CongurationNumberMatrix
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball
BallMaterial Material MaterialDiaphragm Diaphragm DiaphragmMaterial Material MaterialManifold/Seat Manifold/Seat
Manifold/Seat
O O
O- - -Rings Rings Rings
A1 A1
A1Aluminum, Aluminum,
Aluminum,
center center
center󰘱ange, 󰘱ange, 󰘱ange,
npt npt
npt
AC AC
ACAcetal Acetal
AcetalAC AC
ACAcetal Acetal
AcetalGE GE
GEGeolast Geolast
Geolast– –
–– – –Model Model
Modeldoes does does
not not
notuse use use
o o
o- - -rings* rings* rings*
A2 A2
A2Aluminum, Aluminum,
Aluminum,
center center
center󰘱ange, 󰘱ange, 󰘱ange,
bspt bspt
bspt
AL AL
ALAluminum Aluminum
AluminumBN BN
BNBuna Buna
Buna- - -N N NPT PT
PTPTFE/EPDM PTFE/EPDM
PTFE/EPDM
2–Piece 2–Piece
2–PieceBN BN
BNBuna Buna
Buna- - -N N N
P1 P1
P1Polypropylene, Polypropylene,
Polypropylene,
center center
center󰘱ange 󰘱ange 󰘱angeBN BN
BNBuna Buna
Buna- - -N* N* N*CR CR
CRPolychloroprene Polychloroprene
PolychloropreneSP SP
SPSantoprene Santoprene
SantopreneFK FK
FKFKM FKM
FKMFluoroe- Fluoroe- Fluoroe-
lastomer lastomer
lastomer
S1 S1
S1Stainless Stainless
Stainlesssteel, steel, steel,
npt npt
nptFK FK
FKFKM FKM
FKMFluoroe- Fluoroe- Fluoroe-
lastomer* lastomer*
lastomer*CW CW
CWPolychloroprene Polychloroprene
Polychloroprene
Weighted Weighted
WeightedTP TP
TPTPE TPE
TPEPT PT
PTPTFE PTFE
PTFE
S2 S2
S2Stainless Stainless
Stainlesssteel, steel, steel,
bspt bspt
bsptGE GE
GEGeolast Geolast
GeolastFK FK
FKFKM FKM
FKM
Fluoroelastomer Fluoroelastomer
Fluoroelastomer
S51 S51
S51Stainless Stainless
Stainlesssteel, steel, steel,
center center
center󰘱ange 󰘱ange 󰘱angePP PP
PPPolypropy- Polypropy-
Polypropy-
lene lene
leneGE GE
GEGeolast Geolast
Geolast
SP SP
SPSantoprene Santoprene
SantoprenePT PT
PTPTFE PTFE
PTFE
SS SS
SS316 316
316Stainless Stainless Stainless
Steel Steel
SteelSP SP
SPSantoprene Santoprene
Santoprene
TP TP
TPTPE* TPE*
TPE*TP TP
TPTPE TPE
TPE
* *
*Models Models Modelswith with withBuna Buna Buna- - -N, N, N,FKM, FKM, FKM,or or orTPE TPE TPEseats seats seatsdo do donot not nothave have havemanifold/seat manifold/seat manifold/seato o o- - -rings. rings. rings.
Approvals Approvals
Approvals
✦ ✦
✦Aluminum Aluminum Aluminumand and andstainless stainless stainlesssteel steel steelpumps pumps pumpswith with with
motor motor
motorcode code codeC C Care are arecerti󰘰ed certi󰘰ed certi󰘰edto: to: to:
II II
II2 2 2G G GEx Ex Exh h hd d dIIB IIB IIBT3 T3 T3Gb Gb Gb
✚ ✚
✚Aluminum Aluminum Aluminumand and andstainless stainless stainlesssteel steel steelpumps pumps pumpswith with with
motor motor
motorcode code codeG G Gare are arecerti󰘰ed certi󰘰ed certi󰘰edto: to: to:
II II
II2 2 2G G GEx Ex Exh h hIIB IIB IIBT3 T3 T3Gb Gb Gb
★ ★
★Motors Motors Motorscoded coded codedD D Dare are arecerti󰘰ed certi󰘰ed certi󰘰edto: to: to:
Class Class
ClassI, I, I,Div Div Div1, 1, 1,Group Group GroupD, D, D,T3B T3B T3B
Class Class
ClassII, II, II,Div Div Div1, 1, 1,Group Group GroupF F F& & &G, G, G,T3B T3B T3B
All All
AllModels Models Models(except (except (exceptgearbox gearbox gearboxand and andcompressor compressor compressor
code code
code05 05 05or or ormotor motor motorcode code codeD D D) ) )are are aremarked: marked: marked:
3A7036E7
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OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
1.Visitwww.graco.com.
2.ClickonWhere Where
Whereto to toBuy Buy BuyandusetheDistributor Distributor DistributorLocator. Locator. Locator.
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New NewPump Pump Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineElectric Electric ElectricOperated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump PumpSelector Selector SelectorTool Tool Toolat at atwww.graco.com www.graco.com www.graco.com. . .SearchforSelector.
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
83A7036E
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Installation
Installation Installation
Installation
Installation Installation
Installationof of ofthis this thisequipment equipment equipmentinvolves involves involvespotentially potentially potentially
hazardous hazardous
hazardousprocedures. procedures. procedures.Only Only Onlytrained trained trainedand and andquali󰘰ed quali󰘰ed quali󰘰ed
personnel personnel
personnelwho who whohave have haveread read readand and andwho who whounderstand understand understand
the the
theinformation information informationin in inthis this thismanual manual manualshould should shouldinstall install installthis this this
equipment. equipment.
equipment.
• •
•All All Allelectrical electrical electricalwiring wiring wiringmust must mustbe be bedone done doneby by bya a aquali󰘰ed quali󰘰ed quali󰘰ed
electrician electrician
electricianand and andcomply comply complywith with withall all alllocal local localcodes codes codesand and and
regulations regulations
regulations
General General
GeneralInformation Information Information
The The
TheTypical Typical TypicalInstallation Installation Installationshown shown shownis is isonly only onlya a aguide guide guidefor for for
selecting selecting
selectingand and andinstalling installing installingsystem system systemcomponents. components. components.Contact Contact Contact
your your
yourGraco Graco Gracodistributor distributor distributorfor for forassistance assistance assistancein in inplanning planning planninga a a
system system
systemto to tosuit suit suityour your yourneeds. needs. needs.Always Always Alwaysuse use useGenuine Genuine Genuine
Graco Graco
GracoParts Parts Partsand and andaccessories. accessories. accessories.Be Be Besure sure sureall all allaccessories accessories accessories
are are
areadequately adequately adequatelysized sized sizedand and andpressure pressure pressurerated rated ratedto to tomeet meet meetthe the the
system’s system’s
system’srequirements. requirements. requirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Tighten Tighten
TightenFasteners Fasteners Fasteners
Before Before
Beforemounting mounting mountingand and andusing using usingthe the thepump pump pumpfor for forthe the the󰘰rst 󰘰rst 󰘰rsttime, time, time,
check check
checkand and andretorque retorque retorqueall all allexternal external externalfasteners. fasteners. fasteners.Follow Follow Follow
Torque Torque
TorqueInstructions Instructions Instructions, , ,page page page22 22 22, , ,or or orsee see seethe the thetorque torque torque
tag tag
tagon on onyour your yourpump. pump. pump.After After Afterthe the the󰘰rst 󰘰rst 󰘰rstday day dayof of ofoperation, operation, operation,
retorque retorque
retorquethe the thefasteners. fasteners. fasteners.
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation
Cavitation Cavitation
Cavitationin in ina a adouble double doublediaphragm diaphragm diaphragmpump pump pumpis is isthe the the
formation formation
formationand and andcollapse collapse collapseof of ofbubbles bubbles bubblesin in inthe the thepumped pumped pumped
liquid. liquid.
liquid.Frequent Frequent Frequentor or orexcessive excessive excessivecavitation cavitation cavitationcan can cancause cause cause
serious serious
seriousdamage, damage, damage,including including includingpitting pitting pittingand and andearly early earlywear wear wearof of of
󰘱uid 󰘱uid
󰘱uidchambers, chambers, chambers,balls, balls, balls,and and andseats. seats. seats.It It Itmay may mayresult result resultin in in
reduced reduced
reducedef󰘰ciency ef󰘰ciency ef󰘰ciencyof of ofthe the thepump. pump. pump.Cavitation Cavitation Cavitationdamage damage damage
and and
andreduced reduced reducedef󰘰ciency ef󰘰ciency ef󰘰ciencyboth both bothresult result resultin in inincreased increased increased
operating operating
operatingcosts. costs. costs.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1. 1.
1.Reduce Reduce Reducevapor vapor vaporpressure: pressure: pressure:Decrease Decrease Decreasethe the the
temperature temperature
temperatureof of ofthe the thepumped pumped pumpedliquid. liquid. liquid.
2. 2.
2.Increase Increase Increasesuction suction suctionpressure: pressure: pressure:
a. a.
a.Lower Lower Lowerthe the theinstalled installed installedposition position positionof of ofthe the thepump pump pump
relative relative
relativeto to tothe the theliquid liquid liquidlevel level levelin in inthe the thesupply. supply. supply.
b. b.
b.Reduce Reduce Reducethe the thefriction friction frictionlength length lengthof of ofthe the thesuction suction suction
piping. piping.
piping.Remember Remember Rememberthat that that󰘰ttings 󰘰ttings 󰘰ttingsadd add addfriction friction friction
length length
lengthto to tothe the thepiping. piping. piping.Reduce Reduce Reducethe the thenumber number numberof of of
󰘰ttings 󰘰ttings
󰘰ttingsto to toreduce reduce reducethe the thefriction friction frictionlength. length. length.
c. c.
c.Increase Increase Increasethe the thesize size sizeof of ofthe the thesuction suction suctionpiping. piping. piping.
NOTE: NOTE:
NOTE:Be Be Besure sure surethe the theinlet inlet inlet󰘱uid 󰘱uid 󰘱uidpressure pressure pressuredoes does doesnot not not
exceed exceed
exceed25% 25% 25%of of ofthe the theoutlet outlet outletworking working workingpressure. pressure. pressure.
3. 3.
3.Reduce Reduce Reduceliquid liquid liquidvelocity: velocity: velocity:Slow Slow Slowthe the thecyclic cyclic cyclicrate rate rateof of of
the the
thepump. pump. pump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalltheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughpowertothepumpto
achievetherequired󰘱ow.
Gracodistributorscansupplysitespeci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
3A7036E9
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Installation
Figure1TypicalInstallationforpumpswithouta
compressor
System System
SystemComponents Components ComponentsRequired Required RequiredComponents Components ComponentsNot Not NotSupplied Supplied Supplied
BFluidinletportAPowercordtoVFD
CFluidoutletportFGrounded,󰘱exibleairsupplyline
DMountingfeetGBleed-typemasterairvalve(whenclosed,relievesair
pressurebetweenvalveandpump)
EAirinletportHAir󰘰lter/regulatorassembly(removedirtandmoisturein
airsupply;limitairpressuretopump)
PPumpGroundJMasterairvalve(foraccessories)
RCentersectionregulatorKGrounded,󰘱exible󰘱uidsupplyline
LFluiddrainvalve(allowreleaseofanypressurized󰘱uidin
󰘱uidoutletline)
MFluidshutoffvalve(prevent󰘱uidoutputthrough󰘱uid
outletline)
NGrounded,󰘱exible󰘱uidoutletline
103A7036E
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