Graco HYDRA-SPRAY 218-058 A Operation manual

INSTRUCTIONS - PARTS LIST e 307 - 619
onmx
Rev D
SUPERSEDES C
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
HYDRA-SPRA?
23:l-RATIO MONARK PUMP
INDEX
Warnings .......................................................... 2
Typical Installation .............................................. 4
Operation ......................................................... .5
Sewice
Troubleshooting Chart ...................................... 6
Removing Air Motor or Displacement Pump ........... 7
Displacement Pump Repair ................................. 8
Parts Drawing and List, Model 218 - 058 ................... 10
Parts Drawina and List. Model 218059 ................... 11
-
Accessories ...................................................... 12
How To Order Replacement Parts .......................... 13
Pump Dimensions .............................................. 14
Mounting Hole Layout ...................................... i.14
Technical Data ...................................... Back Cover
Warranty
............................................. Back Cover
GRACO INC. P.O. Box 1441 MINNEAPOLIS, MN 554401444
@COPYRIGHT 1983 GRACO INC.

HIGH PRESSURE SPRAY CAN CAUSE SERIlOUS INJURY.
FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.
Read and understand all instruction manuals
before operating equipment.
FLUID IMJECTIOPJ HAEA RD'
This equipment generates very high fluid pressure. Spray from
the gun, leaks or ruptured components can inject fluid
through your skin and into your body and cause extremely
serious bodily injury, including the need for amputation. Also,
fluid injected or splashed into the eyes or on the skin can
cause serious damage.
body. NEVER put hand or fingers over the spray tip.
NEVER point the spray gun at anyone or at any part of the
ALWAYS have the tip guard in place on the spray gun when
spraying.
ALWAYS follow the Pressure Relief Procedure. below,
before cleaning or removing the spray tip or sewicing any
system equipment.
NEVER try to stop or deflect leaks with your hand or body.
Be sure equipment safety devices are operating properly
before each use.
General
Safety
If any fluid appears to penetrate your skin, get EMERGENCY
Medical Alert - Airless Spray Wounds
PLE CUT. Tell the doctor exactly what fluid was injected.
MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIM -
jury. It is Important to treat the injury surglcally es soon
Note to Physician: Injection in the skin is a traumatic in-
as possible. Do not delay treatment to research toxiciiy.
Toxiciry is a concern with some exotic coatings injected
surgeon or reconstructive hand surgeon may be advisable.
direct& into the blood stream. Consultation with plastic
Be sure all
gun safety devices are operating properly before
Spray Gun Safety Devices
each use. Do not remove or modify any part of the gun; this
-an cause a malfunction and result in serious bodily injury.
Safety Latch
Whenever you stop spraying, even for a moment, always set
the gun safety latch
in the closed or " safe " position, making
the gun inoperative. Failure to set the safety latch can result
in
accidental triggering of the gun.
The gun diffuser breaks up spray and reduces the risk of fluid
Diffuser
injection when the tip is not installed. Checkdiffuseroperation
regularly. Follow the Pressure Relief Procedure, right, then
remove the spray tip. Aim the gun into a grounded metal pail,
holding the
gun firmly to the pail. Using the lowest possible
to an irregular stream, replace the ditfuser immediately.
pressure, trigger the gun. If the
fluid emitted is not diffused
in-
ALWAYS have the tip guard in place on the spray gun while
spraying. The tip guard alerts you to the fluid injection hazard
and helps reduce,
but does not prevent, accidentally placing
your fingers or any part of your body close to the spray tip.
NEVER operate the gun with the trigger guard removed. The
Trigger Guard
trigger guard reduces the risk of accidentally triggering the
gun if it is dropped or bumped.
Spray Tip Safety
Use extreme caution when cleaning or changing spray tips. If
the spray tip clogs while spraying, engage the gun safety latch
immediately. ALWAYS follow the Pressure Relief Pro -
cedure and then remove the spray tip to clean it.
NEVER wipe off build - up around the spray tip until pressure is
fully relieved and the gun safety latch is engaged.
TO reduce the risk of serious bodily injury, including fluid injec-
Pressure Relief Procedure
tion, splashing in the eyes or on the skin, or injury from mov -
ing parts, always follow this procedure whenever you shut off
the pump, when checking or servicing any part of the spray
whenever you stop spraying.
system, when installing, cleaning or changing spray tips, and
1. Engage the gun safety latch.
2. Shut off the air to the pump.
3. Close the bleed - type master air valve (required in your
system).
4. Disengage the gun safety latch.
5. Ho!d a metal part of the gun firmly to the side of a ground -
ed metal pail, and trigger the gun to relieve pressure.
6. Engage the gun safety latch.
7. Open the drain valve (required in your system), having a
grounded metal container ready to catch the drainage.
8. Leave the drain valve open until you are ready to spray
again.
If you suspect that the spray tip or hose is completely clogged,
or that pressure has not been fully relieved after following the
steps above, VERY SLOWLY loosen the tip guard retaining
nut or hose end coupllng and relieve pressure gradually, then
loosen completely. Now clear the tip or hose.
EQUIPMENT MISUSE HAZARD
Any misuse of the spray equipment or accessories, such as
General Safety
overpressurizing. modifying parts, using incompatible
chemicals and fluids, or using worn or damaged parts, can
cause them to rupture and result in fluid injection or other
serious bodily injury, fire, explosion or property damage.
The
23:l Ratio Monark pump develops 2760 psi (190 bar1
MAXIMUM WORKING PRESSURE at 120 psi (8 bar) air
Dressure. NEVER exceed 120 psi (8 bar) air supply pressure to
-, - ". . . . . " " . -
ihe pump.
Be sure all wstem comDonents and accessories are rated to
NEVER alter or modify any part of this equipment; doing so
withstand the maximum working pressure of the pump. DO
could cause it to malfunction. NOT exceed the maximum working pressure of any compo
-
nent or accessory used in your system.
worn or damaged parts immediately.
CHECK all spray equipment regularly and repair or replace
Fluid Compatibility
Read and follow the fluid and solvent manufacturer's literature
BE SURE that all fluids and solvents used are chemically
com-
Datible with the wetted parts shown in the Technical Data on
regarding the use of protective clothing and equipment.
~
""
~~~~~~~~~ ~ ~ ~~
2 307 - 619
the back cover. Alwafs read the manufacturer's literature
before using fluid or solvent in this pump.

through the pump
and hose.
If every pan of the spray equip -
Static electricity is created by the high velocity flow of fluid
ment is not properly grounded. sparking may occur, and the
system may become hazardous. Sparking may also occur
hen plugging in or unplugging a power supply cord. Sparks
can ignite fumes from solvents end the fluid being sprayed.
are spraying indoors or outdoors, and can cause
a fire or ex-
dust particles and other flammable substances, whether you
plosion and serious bodily injury and property damage.
If you experience any static sparkin or even a slight shock
while using this equipment, S + OP SPRAYING IM-
MEDIATELY. Check the entire system for proper grounding.
Do not use the system again until the problem has been iden -
tified and corrected.
Grounding
To reduce the risk of static sparking, ground the pump and all
your local electrical code for detailed grounding instructions
other components used or located in the spray area. CHECK
for your area and type of equipment and be sure to ground all
of these components:
1. Pump: use ground wire and clamp as shown in Fig 1.
2. Air and fluid hoses: use only grounded hoses with a mex-
imum of 500 feet (150 m) combined hose lenath to en -
sure grounding continuity. Refer to Hose Giounding
Continuity.
3. Air compressor: follow air compressor manufacturer's
recommendations.
4. Spray gun or dispensing valve: obtain grounding through
connection to a properly grounded fluid hose and pump.
5. Object being sprayed: according to local code.
6. Fluid supply container: according to local code.
7. All solvent pails used when flushing, according to local
code. Use onlymeralpails. which are conductive. Do not
place the pail on a non - conductive surface, such as paper
or cardboard, which interrupts the grounding continuity.
8. To minrain grounding continuity when flushing orreliev-
ing pressure, always hold a metal pan of the gun firmly to
the side of e metal pail, then trigger the gun.
B
A
I
D
F
4
Fig 1
To ground the pump, loosen the grounding lug ocknut (A)
and washer (B). lnsen one end of a 12 ga (1.5 mm I mmnum
ground wire IC) into the slot in lug ID1 and tighten locknut
securely. See Fig 1. Connect the other end of the wire to
a
true eanh ground. Refer to page 12 to order a ground wire and
clamp.
Before flushmg, be sure the entire system and flushing pails
the Pressure Relief Procedure on page 2, and remove the
are properly grounded. Refer to Groundlng, above. Follow
spray rip from the gun. Always use the lowest possible fluid
pressure, and maintain firm metal - to - metal contact between
the gun and the pail during flushing to reduce the risk of fluid
injection injury, static sparking and splashing.
1 "
Flushing Safety
High pressure fluid
in the hoses can be very dangerous. If the HANDLE AND ROUTE HOSES CAREFULLY. DO
not Pull on
hose develops a leak, split or rupture due to any kind of wear, hoses to move equipment. Do not use fluids or solvents which
damage or misuse, the high pressure spray emitted from it can are not compatible
with the inner tube and cover of the hose.
cause
a fluid injection injury or other serious bodily injury or DO NOT expose
Grato hose to temperatures above 1m0F
property damage.
(62"'l or below -4O'F (-4OOCI.
ALL FLUID HOSES MUST HAVE SPRING GUARDS1 The
spring guards help protect the hose from kinks or bends at or
close to the coupling which can result in hose rupture.
TIGHTEN all fluid connections securely before each use. High
pressure fluid can dislodge a loose coupling or allow high
pressure spray to be emitted from the coupling.
NNER use a damaged hose. Before each use. check entire
hose for cuts, leaks, abrasion, bulging cover, or damage or
movement of the hose couplings. If any of these conditions
exist, replace the hose immediately.
DO NOT try to recouple
high pressure hose or mend
it with tape or any other device. A
repaired hose cannot contain the high pressure fluid.
Hose
Groundin Cont!nuity
Proper hose grouncfng contlnulty I S essential to maintaining a
grounded spray system. Check the electrical resistance of your
air and fluid hoses at least once
a week. If your hose does not
have a tag on it which specifies the maximum electrical
resistance, contact the hose supplier or manufacturer for the
maximum resistance limits. use a resistance meter in the ap -
propriate range for your hose to check the resistance. If the
resistance exceeds the recommended limits, replace it im-
your system hazardous. .Also read FIRE OR EXPLOSION
mediately. An ungrounded or poorly grounded hose can make
HAZARD, above.
MOVING PARTS HAZARD
The piston in the air motor, located behind the air motor removed. KEEP CLEAR of moving parts when staning or
plates, moves when the air is supplied to the motor. Moving operating the pump. Before checking or servicing the pump,
Therefoie, NEVER operate the pump with the air motor plates
pans can pinch or amputate your fingers or other body pans. follow the Pressure Relief Procedure on page
2 to Prevent
the pump from staning accidentally.
IMPORTANT
ticularly the General Standards, Pan 1910, and the Construction Standards, Pan 1926"should be consulted.
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards - par.
307 - 619 3

TYPICAL INSTALLATION
Bleed-type Master Air Valve
Fluid Drain Valve
Air Line Oiler
Grounded Air Supply Hose
Air Line Filter
The dimensional drawing on page 14 gives
measurements needed for installing the pump on
a
custom designed mounting. Accessories are shown on
page
13.
NOTE: Reference numbers and letters in paren-
theses in the text refer to the Typical Installa-
tion drawing, Figures
1 - 5 end the Parts
Drawing.
Ground the
Pump and Other System Components
system, and
the object being sprayed as in-
Ground the pump, all other components in the
structed in FIRE AND EXPLOSION HAZARD
The Typical Installation drawing is only a guide to selec-
System Accessories
ting and installing required and optional components.
To help ensure
that Your svstem suits vour needs. con-
tact your Graco representative for professional design
assistance.
NOTE: To ensure maximum pump performance, be
sure that any accessory used is properly
siz -
ed to meet your system requirements.
pump lubrication, and
an air regulator (J)
to control
Install an air line oiler
(HI near the air inlet, for automatic
pump speed and fluid pressure. Install an air line filter
(K) to remove harmful dirt and moisture from the com-
pressed air, and
e bleed - type master air valve (E),
located within reach of the pump area.
L Fluid Filter
M Grounded Spray Hoie
N Gun or Dispensing Valve
0 TioGuard
P Suction Hose
R Runaway Valve
WARNING
Two accessories, the bleed-type master air valve
(E), and the fluid drain valve IF) are required for
your system to reduce the risk of serious bodily in-
jury from moving parts, splashing, or fluid injec-
tion when shutting
off the pump.
The bleed - type air valve relieves air trapped be-
tween the valve and pump, after the pump is shut
off. Trapped air can cause the pump to cycle
unexpectedly and result in serious bodily injury
if
you are adjusting or repairing the pump.
the displacement pump, hose end gun when shut-
The fluid drain valve helps relieve fluid pressure in
ting
off the pump. Triggering the gun to relieve
pressure may not be sufficient, especially if there
is
a clog in the hose, gun or tiD.
air supply to the pump if the pump accelerates beyond
Install
a pump runaway control valve (R) to shut off the
the pre
- adjusted setting. A pump which operates too
fast can be seriously damaged.
fluid filter
IL) and a drain valve (F).
Downstream from the pump, on the fluid line, install a
Connect Hoses
318 npt(f) fluid outlet.
Connect
a grounded fluid dispensing hose (MI to the
Connect
a suction hose (PI or siphon tube to the
314 npt(m) intake of the pump.
Connect
a grounded 112 in. ID (minimum) air supply
hose
(G) to the pump's 318 npt(m) air inlet or the air
regulator's inlet fitting.
4 307-619

WARNING
To reduce the risk of serious bodily injury, in-
cluding fluid injection, splashing in the eyes or on
the skin, or injury from moving parts, always
follow the Pressure Relief Procedure on page
2
when checking or servicing any part of the spray
sytem, when installing, cleaning or changing
spray tips, and whenever you stop spraying.
Flush the Pump Before Using
Pumps are tested with light weight motor oil which is
left in to protect the pump parts. To prevent contamina-
tion of the fluid, flush the pump with
a compatible sol -
vent before using it. If the pump is being used to supply
a circulating system, allow the solvent to circulate until
the pump is thoroughly flushed.
flushing pails are properly grounded. Refer to
Before fhshing, be sure the entire system end
Grounding on page
3. Follow the Pressure
Relief Procedure on page
2, and remove the
spray tip from the gun.
Always use the lowest
to
- metal contact between the gun and the pail
possible fluid pressure, and maintain firm metal
-
during flushing to reduce the risk of fluid injection
injury, static sparking and splashing.
GUN AND CONTAINER
Starting and Adjusting the Pump
quid (TSLI before operating the pump to help prolong
Fill the wet-cup one
- half full with Graco Throat Seal Li -
the packing life. See Fig 2. See ACCESSORIES on page
12 to order TSL.
Trigger the spray gun into
a grounded metal waste con-
tainer,
- then slowly turn on the air regulator until the
pump begins to cycle, about
40 psi (2.8 bar). Allow the
pump to cycle slowly until
all air is purged from the fluid
the gun
is flowing in a steady stream. Release the gun
lines. The lines are purged when the fluid emitted from
trigger; the pump will stall against pressure.
Wfih the pump and lines primed, and with adequate air
stop as the spray gun
is triggered and released. In a cir-
pressure and volume supplied, the pump will start and
culating system,
it will run continuously and speed up or
slow down as supply demands until the air supply
is
shut off.
pressure. Always use the lowest air pressure needed to
Use the air regulator to control pump speed and fluid
produce the results you want. Higher pressures waste
fluid and cause premature wear of the pump packings
and spray tip.
WARNING
To reduce the risk of serious bodily injury, in -
cluding fluid injection, splashing in the eyes or on
the skin, and property damage, never exceed the
maximum air and fluid working pressure of the
lowest rated component in your system.
See
EQUIPMENT MISUSE HAZARD, System
Pressure, on page
2.
Care of the Pump
Keep the wet
- cuplpacking nut (104) one-half full of
tect and Drolona throat oackina life. Check the
Graco Throat Seal Liquid, see Accessories, to help pro-
tightness of the
- packing nut .weekly. See Fig 2.
ALWAYS follow the Pressure Relief Procedure, on
page
2, before adjusting the packing nut. Then tighten
it just enough to stop leakage -- no tighter. Overtighten-
ing will compress and damage the packings.
pumped. A dry pump will quickly accelerate to
a high
Never allow the pump to run dry of the fluid being
speed, and may damage itself. If your pump acceleratw
quickly or is running too fast, stop it immediately and
check the fluid supply. If the supply container is empty
and
air has been pumped into the lines, refill the supply
container and prime the pump, being sure to purge
ell air
from the fluid system, or flush the pump as described in
Shutdown, below. A pump runaway valve automatical
-
ly alerts you to this problem. See INSTALLATION.
Shutdown
Always follow the Pressure Relief Procedure on page
2, whenever you shut off the pump.
Always stop the pump
at the bottom of its stroke to
keep fluid from drying on the exposed displacement rod
and damaging the throat packings.
Alwaysflush the pump with
a compatible solvent before
fluid can dry in the pump and hoses. After flushing,
even for overnight storage, fill the pump with a rust-
inhibiting solvent, such as mineral spirits, to prevent
corrosion, then relieve pressure.
Fig 2
307 - 619 5

.WARMING
To reduce the risk of serious bodily injury, in-
Pressure Relief Procedure
cluding fluid injection, splashing in the eyes or on
5. Hold a metal part of the gun firmly to the side of
the skin, or injury from moving parts, always
a grounded metal pail, and trigger the gun to
follow this procedure whenever you shut
off the relieve pressure.
pump, when checking or servicing any part of the
6. Engage the gun safety latch.
system, when installing, cleaning or changing
spray tips, and whenever you stop spraying.
7. Open the drain valve (requiured), having a con-
1. Engage the gun' safety latch.
tainer ready to catch the drainage.
2. Turn off the air to the pump.
8. Leave the drain valve open until you are ready
to spray again.
3. Close the bleed-type master air valve
If you suspect the spray tip or hose is completely
clogged, or thatpressure has not been fully relieve
after following the steps above,
VERY SLOWLY
loosen the tip guard retaining nut or hose end
coupling and relieve pressure gradually, then
loosen completely. Now clear the tiD or hose.
(required).
4. Disengage the gun safety latch.
TwARM'MGl removed to reduce the risk of accidentally Dinch-
Never operate the pump with the air motor plates
ing or amputating your fingers on movingperts in
I
CHECK ALL POSSIBLE PROBLEMS AND SOLUTIONS BEFORE DISASSEMBLING PUMP.
TROUBLESHOOTING CHART
PROBLEM
supply
ow on both strokes
Restricted line or inadequate air Pump operates but output
SOLUTION CAUSE
Clear; increase
air
Insufficient air pressure, closed or
clogged air valves, etc.
Clean; open (be sure to
use air filter)
Exhausted fluid supply
Refill; purge all air from .,.
Clogged fluid line; valves, etc. Clear' (be sure to
use
Tight throat packing nut (104) Loosen (see page 5)
pump and fluid lines
fluid filter)
Loose throat packing nut or worn
packings
(114, 124)
Tighten (see page 5).
replace.
Clear, service
ball
(1121
'ump operates but output
ow on down stroke Held open or worn intake valva
..
'ump operates but output
ow on up stroke Held open or worn fluid piston ball
pump and fluid lines.
,peration
Refill; purge ell air from
Exhausted fluid supply
irratic or accelerated
(110) or packings (115, 123)
Clear; service
I
I
Held open or worn intake valve
ball
(112)
Clear, service
Held open or worn fluid piston Clear, service
TROUBLESHOOTING CHART CONTINUED ON NEXT PAGE
6 307-619

'ROBLEM
'ump fails to operate
~llow Presiure~ReIfef Procedure on
18, etc., is clogged.
CAUSE
\ SOLUTION
Restricted line or inadequate air
~~~ ~ ~
supply
clogged air valves, etc.
Insufficient air pressure; closed or
Exhausted fluid supply
stalling
Damaged
air valving mechanism;
Dried fluid seizure of displaca-
ment rod (103)
Clear, increase air
Open, clean (be sure to
use air filter)
pump and fluid linas
Refill; purge all air from
I
ige6, and disconnect fluid line. If pump starts again when air is turned on, the
Removing Air Motor
or Displacement Pump
its stroke.
Flush the pump if possible, then stop
it at the bottom of
before proceeding.
Follow the Pressure Relief Procedure, on page
6,
Disconnect the air and fluid lines connected to the
pump, and remove the pump from its mounting.
Unscrew
the tie rod locknuts (4). then remove the cotter
pin (3) and pull the displacement pump away from the
motor.
See Fig 3.
Sea manual 307-043, supplied, for repairing the air
motor.
I
Service air motor
(see 307-043)
Clean, check or replace
throat packings
(114,
124);ahrvavs sto~ Dump at
I TSL in wet - cup.
bottom
of stroke and keep
Fig
3
307-619 7

Displacement Pump Repair (Refer to Figs 4 and 5.)
NOTES:
1. Packing Repair Kit No. 217 - 135 is available for
Pump Model
218-058. Packing Repair Kit No.
220398 is available for Pump Model 218-059. Use
all the parts in the kits, even if the old ones still look
good for best results.
2. Clean all parts thoroughly when disassembling.
Check them carefully for damage or wear, replacing
parts as needed.
3. Reference numbers in the text with a star, for ex-
the repair kit.
ample
(112*), indicate that this part is included in
Intake
Valve
cylinder (107).
Unscrew the intake valve housing 1105) from the
Remove the pin
(113). ball (112*), ball guide (101).
O - ring retainer (108) and O-ring (1091. Inspect the seat in
the valve housing;
if it is chipped or worn, replace the
intake valve housing
(105). If the seat is damaged, the
ball will not seat properly and the pump
will not stop
completely when there is no flid demand.
Piston
Loosen the throat packing nut
(1041. Push the displace-
ment rod
(103) down until you can grasp the piston, the
npull the piston and displacement rod down through the
bottom
of the cylinder (107).
Scoring or irregular surfaces on the displacement rod
premature packing wear and leaking. Check these parts
(103) or polished inner wall of the sleeve (106) causes
by rubbing
a finger on the surfaces or by holding the
parts up to a light
at an angle. Replace worn parts.
NOTE: If you replace the sleeve, be sure to install
the new one with the inside tapered end
down and to reinstall the gasket
(120). If you
can't remove the
sleeve easily, contact your
nearest Graco Factory Branch or Service
Depot.
Reassembling
the,_Pump
oil.
Coat the displacement roTand inside of the sleeve with
Install the throat packings in the order indicated below.
against fluid pressure. Lubricate the inside
of the pack-
BE SURE the lips of the v-packings face DOWN,
ings with grease compatible with the fluid being
pumped. Always
use new glands with new packings.
Model 218-058
One at a time, install the washer (119). a male gland
1118*), three leather v-packings (114*), a v-
throat of the cylinder
(107). See
Fig 4.
packing
(1249, and a female gland (116') into the
Model 21 7-556
One at a time, install the washer (119). a male gland
(1189, a UHMWPE v-packing (124'). two leather
v-packings
(114*), a UHMWPE v-packing (124'). and a
female gland (1 16') into the throat of the cylinder (107).
See Fig 5.
Loosely install the packing nut 1104).
n
Fig 4
8 307 - 619
PTFE

n
Install the packings on the piston in the order indicated
against fluid pressure. Lubricate the packings with
below.
BE SURE the lips of the v - packings face UP,
grease compatible with the fluid being pumped. Always
use new glands with new packings for
a good seal.
Model 218-058
One at e time, install a female gland (121 *I, a v-
packing (1239, three leather v-packings (115.1, a male
gland
(1179, end the packing retainer (1221 onto the
piston
(102). See Fig 4.
Model 217.556
v - packing (123'1, two leather v-packings (115*), e
One at a time, install a female gland (121*1, a UHMWPE
packing retainer (122) onto the piston (1021. See Fig 5.
UHMWPE v-packing (123"1, e male gland (1 179, and the
Apply locking compount to the threads of the piston
(1021. Install the piston, peckings, and ball (110') into
the displacement rod
(103). Torque the piston to
35-40 ft-lb 147-54 Nml. Insert the displacement rod
through the bottom of the pump cylinder.
Assemble and install the intake valve and tighten.
Connect the pump and air motor and remount them.
Tighten the packing nut just enough to stop leakage,
but no tighter. Fill the packing nutlwet-cup one-half full
of Graco Throat
Seal Liquid before operating the pump.
. ..
NOTE: If the grounding wire was disconnected
before servicing, be sure to reconnect
it
before operating the pump.
307-619 S
PTFE

Model 218068, Series A
23:l Monark Pump, Standard
PARTS LIST
REF PART DESCRIPTION
NO. NO.
3
4
6
10
12
13
101
102
1M
104
105
106
107
108
109
110
112
113
114
115
116
117
1 lE
119
120
121
122
123
124
VnclL
*101-946 PIN, cotter
101.566 LOCKNUT
154-771 O - RING: Buna-Nm
164-722 ROD, tie
205530 MOTOR, air (see 307-043 for
218-057 PUMP, displacement
Series A Includes items 101 to 124
205538
STUD, piston
170-257
GUIDE, ball
207 - 084 ROD, displacement
206-269 NUT, packing; with wet - cup
X6-399 HOUSING, valve, intake
207 - 011
CYLINDER, pump
167-077 SLEEVE, housing
166967 RETAINE g
'165052 O - RING:
'101-823 BALL, bearing
*100-084 BALL
165049 PIN, ball stop
*164-397 V - PACKING, leather: throat
VE4-715 V - PACKING, leather; piston
'179983 GLAND, female
"179997 GLAND, male
*179984 GLAND, male
164-399 WASHER,
'179-988 GLAND, female
184480 GASKET,
*164-713 RETAINER
*164-912 V - PACKING, piston
'164 - 913 V - PACKING, throat
Ided in repair kit 218 - 135.
QTY
1
3
1
Darts1
1
1.
See 'How to Order Replacement F%rts': page 13.
307 Number in description refers to a separate instruction
manual.
REPAIR KIT 218135
Consists of:
Must be purchased separately
Ref No. Qty.
3 1
109 1
110 1
112
114
1
115
3
3
116 1
117 1
121 1
122 1
123
1
124 1
118 1
Ref No. 13
Standard Displacement Pump
Includes items
101 to 124
10 307819
PTFE
PTFE
PTFE
PTFE

Model 218469. Series A
P.l Monark Pump, Severe - Duty Displacement Pump
‘12
0
Severe - Duty Displacement Pump
Ref No. 13
Includes items 101 to 124
PARTS LIST
REF PART DESCRIPTION
NO. NO.
3
4
10
6
12
13
101
102
103
104
105
108
107
108
109
110
112
113
114
115
116
117
118
119
120
121
122
123
124
‘101-948
101-566
154-771
164 - 722
205-530
217-556
Series A
170 - 257
205538
217-563
206269
206399
178898
*185052
165967
*lo1423
*lWW
“164-397
1-
*W-715
V9-963
*179987
*179-9&4
164-399
164-480
179-988
*164-713
‘106-455
e108456
207-011
PIN, cotter
O
- RING: Buna-NQ
LOCKNUT
ROD,
tie
MOTOR, air (see 307-043 for
PUMP, displacement
Includes items 101 to 124
GUIDE, ball
STUD, piston
ROD, displacement
NUT, packing; with wet
- CUP
HOUSING,
valve, intake
SLEEVE, housing
CYLINDER, pump
O - RING;
RETAINER, O - ring
BALL, bearing
BALL
V - PACKING, leather; throat
PIN, ball stop
V
- PACKING. leather: DistOn
GLAND, female
GLAND, mala
GLAND, male
WASHER, flat
GASKET,
.
~~
..
GLAND, female
RETAINER
V
- PACKING, UHMWPE
V - PACKING. UHMWPE
QN
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
*Included in repeir kit .?2&?38.
See “How to Order Replecement parts”, page 13.
307 Number in description refers to a seperete instruction
menuel.
REPAIR KIT 220-398
Must be purchased separately
Consists
of:
Ref No.
3
109
110
112
114
115
116
117
118
121
122
123
124
Qty.
1
1
1
2
1
2
1
1
1
1
1
2
2
PTFE
PTFE

ACCESSORIES
(Must be purch
AIR PRESSURE REGULATOR AND GAUGE 214711 DRAIN VALVE
206-237 5dao psi 1350 bad MAXIMUM WORKING PRESSURE
300 psi 120 bar) MAXIMUM
112 npt inlet
318 npt Outlet
114 npt(m1, Viton seals
GROUND E D BUNA-N"
112 in.
ID,
112 npth) couplings
175
psi 112
bar)
MAXIMUM WORKING PRESSURE
205-418 6 ft (1.8 m)
205-216 15 ft (4.6 ml
205273 25 ft (7.6 m)
208-594 50 ft (15.2 m)
GROUNDING CLAMP 103-638 7
25 ft (7.6 m) lg.,12 ga. \ \
GROUND WIRE 208-950
3560psi I242 bar) MAXIMUM WORKING PRESSURE
112 in. ID; 112 npt (mbe) couplings
GROUNDED BUNA - N " FLUID HOSE
214962 15 ft (4.5 m) Ig
214963 25 ft (7.5 ml Ig
214964 50 ft (15.2 m) Ig
GRACO THROAT SEAL LIQUID
Non-evaporating solvent for wet cup
206-995 1 quart (0.95 liter)
206-996 1 gallon (3.8 liter)
65 GAL. (200 liter) SUCTION KIT 208-269
REF PART DESCRIPTION QN
NO.
1
NO.
156581 ELBOW, So; 314 npt;
156593 PACKING, O-ring
1
- 1/2 uns thd
156-582 TUBE, riser
175884 ADAPTER, bung
lWpO THUMBSCREW
159-100 RETAINER, filter
161-377 SCREEN, filter
159101 NUT, screen reteiner
214-961 HOSE, cpld 314
nptlrnbe)
6 ft11.8 rnl long 1
314npt 1
10 156589 UNION, adapter,
3W psi (21 barl MAXIMUM WORKING PRESSURE
Relieves air trapped in the air line between the pump air
inlet and the valve when closed. 112 npt (f x m)
BLEED - TYPE AIR VALVE 107 - 142
AIR LINE OILER 214-847
250 psi 117.5 barl MAXIMUM WORKING PRESSURE
aw NPT INLET OUTLET
AIR LINE FILTER 106-149
112" NPT INLET b OUTLET
200 psi 114 bar) MAXIMUM WORKING PRESSURE
WALL BRACKET 207-365
For mounting Monark pump to wall
See Manual 306 - 783
12 307 - 619
-

ACCESSORIES (Contlnuedl
PUMP RUNAWAY VALVE 215362
180 psi (12 bar) MAXIMUM WORKING PRESSURE
Shut off air supply to the pump if the pump accelerates
beyond the pre-adjusted setting due to an empty supply
container, interrupted fluid supply to the pump, or
ex -
cessive cavitation. 314 npt(f).
HOW TO ORDER REPLACEMENT PARTS
1. To be sure you receive the correct replacement parts,
kit or accessories, always give
all of the information
requested
in the chart below.
2. Check the parts list to identify the correct part number;
do not use the ref. na when ordering.
3. Order all parts from your nearest Gram distributor.
6 digit
PART
NUMBER PART DESCRIPTION
QTY
GROUNDED NYLON FLUID HOSE
3601) psi (210 bar) MAXIMUM WORKING PRESSURE
Urethane Cover
I 210541 114 " 16.4mml tW 115.2ml
210540 114 " (6.4 mml 25' 17 6 ml
114 npt1mlx
114 npmlfl swivel
114 npsmlfbe) swivel
318 nm(rnbe1
114 nspm(fbe1 swivel
5(xM psi (350 barl MAXIMUM WORKING PRESSURE
HYDRA - SPRAY GUN 218 - 132
With 0.09 in. (2.29 mm) orifice
HYDRA - SPRAY GUNS
5(xM psi (350 barl MAXIMUM WORKING PRESSURE
208-327 with 0.037 in. (0.94 mm) orifice
208 - 663 with 0.09 in. (2.29 mm) orifice
208-664 with 0.09 in. (2.29 mm) orifice, 4 finger trigger
SERVICE INFORMATION
Listed below by the assembly changed are OLD, NEW,
ADDED and DELETED parts
ASSEMBLY PART REF PART
CHANGED STATUS NO. NO.
NAME 1
218059
ADDED 123 108-458 V - Packing
DELETED 123 164-912 V - Packing
ADDED 124 108-455 V - Packing
.. .
DELETED 124 164 - 913 V - Packing
.. .
parts ere not interchangeable.
INTERCHANGEABILITY NOTE: ADDED and DELETED
307 - 619 13

P UMP DIMENSIONS.
Overall
27.50 in.
Pumos (698 mm)
Pump
Fluid
MOUNTING HOLE
811116 In dla 1114 mmi
3/8 nptlmi\
4.6 in
14 307419

307 - 619 15

TECHNICAL DATA
Recommended air operating range
Pump ratio
Maximum recommended pump
Maximum working pressure
speed for continuous duty
Air consumption
Pump cycles/gallon
Wened parts
23.1
40-120 psi (2, 8 to bar)
2760 psi (190 bar)
100 cycles per minute
ADDrOX. 35 cfm per gallon (29 m 3/liter/hr) of fluid at
ldd psi (7 bar) air pressure
150
218-058: Nitralloy, Steel, Cadmium Plating,
218 - 059: Chrome over Stainless Steel,
Carbon Steel, Leather,
Cadmium Plating, Carbon Steel, Leather,
UHMW Polyethylene
Buna-N' is a registered trademark of the Pittway Corporation.
THE GRACO WARRANTY AND DISCLAIMERS
WARRANTY
Graco warrants all equipment manufactured by
it and bearing its name to be free from de- in material and workmanship on the date of sale
by an authorized Gram distributor to the original purchaser for use. As purchaser's sole remed, for breach of this warranty, Graco will, for a
priod of twelve months from the data of sela, repair or replace any pan of the equipment proven defective. This warranty applies only when the
equipment is installed. operated and maintained in accordance with Graco's written recommendations.
abrasion, conmion, inadequate or improper maintenance. negligence, accident, tampering, or substitution of non-Graco compnant
pans. Nor
mis wananty does not cover. and ~raco shali not be liable for, any malfunction. damage or war caused by fauW instailstion. misapplicetion.
&hall nmm ha liahla for malfunction. dsrneae or wear ceud bv the incomcatibilii with Graco BauiDment of 6tructur~s. accessories. equip
" ..
~~
ment or, materials not supplied by Grew, or the impropr d&n, manukcture,'installation. okration or maintenance of R~ctur~s. ac -
cessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid mum of the equipment claimed to be defective for examination by Graw to verify the claimed
defect.
If the claimed defect is verified, Graco will repair or replace free of charge any defective pans. The equipment wiii be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not dsclm any defect in material or workmanship. repairs will be
made at a reasonable charge, which charges may include the the costs of pans. labor and transportation.
..~
~ ~ ~~ ~~ ~
THE TERMS OF.THlS WARRANTY CONSTiTUTE PURCHASER'S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER
DISCIAIMERS AND LIMITATIONS
WARRANTIES (EXPRESS
OR IMPLIED]. iNCLUDlNG WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PAR -
TICULAR PURPOSE, AND OF ANY NON - CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES, BASED ON NEGLIGENCE OR
STRICT LIABILITY. EVERY FORM OF LIABILITY FOR DIRECT. SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EX -
CLUDED AND DENIED. IN NO CASE SHALL GRACOS LlABlLiTY EXCEED THE AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR
BREACH OF WARRANTY MUST BE BROUGHT WITHIN TWO (21 YEARS OF THE DATE OF SALE.
EClUIPMENT NOT COVERED BY GRACO WARRANTY
TICULAR PURPOSE. WITH RESPECT TO ACCESSORIES. EQUIPMENT. MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFAC-
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR -
~
~
~~ ~~
TURED BY GRACO. These items sold, but~not manufactured by Graco (wdh ea slactric motor, switches, h-, etc.), are subject to tha warran -
ty. if any, of their manufacturer. Graw will provide purchaser with reasonable assistance in making any clam for breach of these warrentis%.
~~ ~~~
Factoy Blanches:Atlanta, Dallas, Detrolt. Loa Angel - , Weat Caldwell IN.J.1
SubrMiay and Affiliate Compenles:Canada; England; Swltzarland; France; Germany; Honp Kong: Japan
GRACO INC. P. 0. Box 1441 MINNEAPOLIS, MN 55440-1444
P R I N T E D I N U.S.A. man w R~MCI 7-53
PTFE
PTFE
PTFE