Graco Series A User manual

306436M
EN
Instructions - Parts List
Hand Pump Assembly;
Gear Lube Dispensers;
Automatic Transmission Fluid
Dispenser
For dispensing non-corrosive and non-abrasive oils and lubricants only. For professional
use only.
Model 204867, Hand Pump Assembly
Gear Lube Dispensers
Hand-Operated, 120 lb. size.
175psi (1.2 MPa, 12 bar) Maximum Working Pressure
Model 225880, Series B Automatic
Transmission Fluid Dispenser with
Meter
Hand-Operated, 16 Gallon size.
175psi (1.2 MPa, 12 bar) Maximum Working Pressure
Related Manuals
Model Mounting Cover Meter
225376,
Series B
Portable
Base
Cover In-line,
electronic
225378,
Series A
Portable
Base
Cover None
225380,
Series A
None Cover None
225384,
Series B
Portable
Truck
Cover In-line,
electronic
Important Safety Instructions
Read all warnings and instructions in this
manual and in the Related Manuals
before using the equipment. Save these
instructions.
Manual in English Description
3A5588 EM8, EM20 and IM20 Meters
306345 Lube Ranger Components
Gear Lube Dispenser
Model 225384
Automatic Transmission
Fluid Dispenser
Model 225880

Table of Contents
2 306436M
Table of Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models with a Portable Truck . . . . . . . . . . . . . . . 3
All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models with Drum Cover . . . . . . . . . . . . . . . . . . . 3
All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 4
Pump Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Models with Non-Drip Nozzle 200348 . . . . . . . . . 4
Dimension Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . 4
End of Product Life . . . . . . . . . . . . . . . . . . . . . . . 4
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 6
Model 225378, Series A without meter . . . . . 6
Model 225376, Series B with meter . . . . . . . 6
Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 6
Model 225380, Series A . . . . . . . . . . . . . . . . 6
Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 7
Model 225384, Series B . . . . . . . . . . . . . . . . 7
Automatic Transmission Fluid Dispenser . . . . . . . 7
Model 225880, Series B . . . . . . . . . . . . . . . . 7
Model 204867 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ref 3, Part 204867, Series A Hand
Pump Assembly . . . . . . . . . . . . . . . . . . . . . . 9
Ref 7, Part 203650, Series A Truck Assembly . . 10
Ref 1, Part 203622, Series B Portable
Base Assembly . . . . . . . . . . . . . . . . . . . . . . 10
Ref 5, Part 239707, Series A Metered
Dispense Kit . . . . . . . . . . . . . . . . . . . . . . . . 11
Ref 2, Part 239705, Series A Hose and
Meter Assembly. . . . . . . . . . . . . . . . . . . . . . 11
Ref 3, Part 204867, Series A Hand
Pump Assembly . . . . . . . . . . . . . . . . . . . . . 12
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 13
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Installation
306436M 3
Installation
Reference FIG. 1 or FIG. 2, depending upon the model.
Models with a Portable Truck
Insert the truck handle (708) into the sockets in the
truck base (701).
All Models
Place a full container of fluid on the base. Carefully
clean the container top before opening it to avoid fluid
contamination. Secure the drum or shield (401) with the
hardware provided.
Models with Drum Cover
Install the drum cover (601) on the opened drum and
secure it with the thumbscrews (603).
All Models
Slide the pump extension tube (318) all the way down
on the riser tube (314). Insert the riser tube (314) into
the opening in the top of the shield (401) or cover (601).
Lower the pump until the outlet housing (319) rests on
the shield (401) or cover (601), then secure it with the
four (4) screws (309). Install the pump lever (316), clevis
(311), and hose and meter assembly (2 or 5).
To prime the pump, open the nozzle (502) and operate
the pump until fluid flows from the nozzle. Close the
nozzle and place it in t he opening in the outlet housing
(319).
WARNING
Foot Crush Hazard
A fully loaded cart adds weight, creating a potential
foot crush hazard. To avoid a foot injury, keep feet
away from the cart.
FIG. 1
FIG. 2
316
311 5
319
309
601
603
314
318
101
102
104
502
708
707
706
701

Operation
4 306436M
Operation
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
1. Stop actuation of the manual pump.
2. Place the nozzle back into the supply or waste
drum.
3. Open the nozzle to relieve pressure.
4. Allow the pressure to bleed off.
Pump Operation
Reset the meter to zero by pressing the Reset button.
Insert the nozzle into the fill hole. Open the nozzle and
operate the pump. When finished, close the nozzle and
wipe off any excess fluid. Place the nozzle into the
opening in the outlet housing.
If the meter fails to register, it may be due to a low
battery. See the Service section of the Electronic Meter
manual.
Models with Non-Drip Nozzle
200348
The non-drip nozzle can be set in the automatic
position by turning it two or more turns
counter-clockwise.
Dimension Chart
Recycling and Disposal
End of Product Life
At the end of the product’s useful life, dismantle and
recycle it in a responsible manner.
• Follow the Pressure Relief Procedure, page 4.
• Drain and dispose of fluids according to applicable
regulations. Refer to the material manufacturer’s
Safety Data Sheet.
• Deliver remaining product to a recycling facility.
WARNING
PRESSURIZED FLUID HAZARD
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as splashing fluid, follow
Pressure Relief Procedure when you stop pumping
and before cleaning, checking or servicing the
equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the
work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and
burns.
NOTICE
To avoid contamination when changing drums, do
not let the pump’s intake valve touch the floor or any
dirty surface. Contamination can damage the pump
and cause wear to the parts.
Model No. Height Width Weight
225376 37 in.
(940 mm)
19 in.
(483 mm)
36 lb.
(16 kg)
225378 37 in.
(940 mm)
19 in.
(483 mm)
34 lb.
(15 kg)
225380 35 in.
(889mm)
16in.
(406 mm)
18 lb.
(8 kg)
225384 39 in.
(991 mm)
24 in.
(610 mm)
49 lb.
(22 kg)
225880 37 in.
(940 mm)
19 in.
(483 mm)
35 lb.
(16 kg)

Repair
306436M 5
Repair
Pump
NOTE: Clean all parts in non-flammable solvent. Dry all
parts thoroughly before reassembly.
1. Remove the pump from the cover or shield.
2. Slide the extension (318) up the riser tube (314) and
expose the intake valve (302).
3. Unscrew the intake valve (302) from the riser tube
(314). Disassemble the intake valve. Clean and
inspect the parts. Replace worn or damaged parts.
4. Unscrew the riser tube (314) from the outlet
housing (319).
5. Pull the riser tube (314) down off the connecting rod
(320) and piston (301).
6. Unscrew the piston (301) from the connecting rod
(320). Disassemble the piston. Clean and inspect
the parts. Replace worn or damaged parts.
7. Loosen the packing nut (312).
8. Disconnect the connecting rod (320) from the pump
lever (316). Pull the connecting rod (320) down out
of the outlet housing (319).
9. Unscrew the packing nut (312) and remove the
packings (313). Clean and inspect the parts.
Replace worn or damaged parts.
10. Reassemble the pump in reverse order, following
the lubrication and sealant notes in FIG. 3. Tighten
the packing nut (312) just enough to stop leakage.
FIG. 3: Hand Pump Assembly, Model 204867, Series A
Lubricate threads.
1
2
3
Lubricate I.D.
2
Lubricate threads.
3
Lubricate threads.
4
316
310
311
306
321
303
308
304
307
305
1
312
313
309
4
322
319
1
320
301f
301c
301d
301b
301a
1
301e
301
4
314
315
318
317
302b
4
302c
302d
302a
302
5
Torque to 25 in-lbs (2.8 N•m)
5

Parts
6 306436M
Parts
Gear Lube Dispenser
Model 225378, Series A without meter
Includes items 1, 3, 6, 201
Model 225376, Series B with meter
Includes items 1, 2, 3, 6
Gear Lube Dispenser
Model 225380, Series A
Includes items 3, 6, 201
Ref. Part Description Qty.
1 203622
PORTABLE BASE ASSEMBLY, see
Parts List, page Ref 1, Part 203622,
Series B Portable Base Assembly,
page 10
1
2 239705
HOSE AND METER ASSEMBLY, see
Parts List, page Ref 2, Part 239705,
Series A Hose and Meter
Assembly, page 11
1
3 204867
HAND PUMP ASSEMBLY, see Parts
List, page Gear Lube Dispenser,
page 6
1
6 204574 COVER ASSEMBLY, see Lube
Ranger Components manual 1
201 214658
HOSE ASSEMBLY, Model 225378
only. Includes items 201a - 201c;
See Parts List, page Ref 2, Part
239705, Series A Hose and Meter
Assembly, page 11.
1
FIG. 4
1
3
201
6
Ref. Part Description Qty.
3 204867
HAND PUMP ASSEMBLY, see Parts
List, page Gear Lube Dispenser,
page 6
1
6 204574 COVER ASSEMBLY, see Lube
Ranger Components manual 1
201 214658
HOSE ASSEMBLY, Model 225378
only. Includes items 201a - 201c;
See Parts List, page Ref 2, Part
239705, Series A Hose and Meter
Assembly, page 11.
1
FIG. 5
3
201
6

Parts
306436M 7
Gear Lube Dispenser
Model 225384, Series B
Automatic Transmission Fluid
Dispenser
Model 225880, Series B
Ref. Part Description Qty.
2 239705
HOSE AND METER ASSEMBLY, see
Parts List, page Ref 2, Part 239705,
Series A Hose and Meter
Assembly, page 11
1
3 204867
HAND PUMP ASSEMBLY, see Parts
List, page Gear Lube Dispenser,
page 6
1
6 204574 COVER ASSEMBLY, see Lube
Ranger Components manual 1
7 203650 TRUCK ASSEMBLY. See Parts List,
page Model 204867, page 8. 1
FIG. 6
1
3
201
6
2
3
6
7
Ref. Part Description Qty.
1 203622
PORTABLE BASE ASSEMBLY, see
Parts List, page Ref 1, Part 203622,
Series B Portable Base Assembly,
page 10
1
3 204867
HAND PUMP ASSEMBLY, see Parts
List, page Gear Lube Dispenser,
page 6
1
5 239707
DISPENSE KIT, metered. See Parts
List, page Ref 5, Part 239707,
Series A Metered Dispense Kit,
page 11
1
6 204574 COVER ASSEMBLY, see Lube
Ranger Components manual 1
FIG. 7
1
35
6

Parts
8 306436M
Model 204867
Parts Drawing
43
12
Lubricate threads.
1
2
3
Lubricate I.D.
2
Lubricate threads.
3
Lubricate threads.
4
316
310
311
306
321
303
308
304
307
305
1
312
313
309
4
322
319
1
320
301f
301c
301d
301b
301a
1
301e
301
4
314
315
318
317
302b
4
302c
302d
302a
302
5
Torque to 25 in-lbs (2.8 N•m)
5

Parts
306436M 9
Ref 3, Part 204867, Series A
Hand Pump Assembly
Reference Parts, page 6.
Ref. Part Description Qty.
301 200753 PISTON ASSEMBLY, includes
items 301a - 301f 1
301a 100114 BALL, steel, 7/16 in. dia. 1
301b 150134 SPRING, compression 1
301c 150463 GLAND, male 1
301d* 151464 V-PACKING, leather 3
301e 150465 SEAT, piston 1
301f 152559 HOUSING, piston 1
302 202162 INTAKE VALVE HOUSING,
includes items 302a - 302d 1
302a 101021 RING, retaining 1
302b 156738 VALVE, poppet 1
302c 156739 BODY, valve 1
302d 156750 GUIDE, poppet 1
303 100133 LOCKWASHER, spring, 3/8 in. 1
304 100184 CAPSCREW, hex, 5/16-24 x 1 in. 1
305 100187 NUT, hex, 5/16-24 1
306 100191 NUT, wing, 5/16-18 1
307 100214 LOCKWASHER, spring, 5/16 in. 1
308 100340 NUT, hex, 3/8-16 1
309 101120 SCREW, rd hd, 1/4-20 x 1-1/4 in. 4
310 150662 SCREW, pivot 1
311 150726 CLEVIS 1
312 154513 PACKING NUT 1
313* 154514 PACKING, duck and neoprene 2
314 156511 RISER TUBE 1
315 156593 O-RING, nitrile rubber 1
316 158769 LEVER, pump handle 1
317 159487 SPACER 1
318 159488 TUBE, extension 1
319 159923 HOUSING, outlet 1
320 159930 CONNECTING ROD 1
321 159931 SCREW, pivot 1
322 100119 ELBOW, 1/2 npt 1

Parts
10 306436M
Ref 7, Part 203650, Series A
Truck Assembly
*Must be ordered separately.
Ref 1, Part 203622, Series B
Portable Base Assembly
Ref. Part Description Qty.
701 203651 TRUCK BASE 1
702 100609 SCREW, rd hd, 1/4 - 20 x 3/8 in. 2
703 101242 RETAINING RIGH 2
704 101251 WHEEL 2
705 154636 WASHER 4
706 159912 THUMBNUT 2
707 159913 HOLD DOWN CLAMP, steel
drums only 2
159952* HOLD DOWN CLAMP, 5 gallon
pail 2
708 159924 TRUCK HANDLE 1
FIG. 8
706
703
708
704
702
701
705
707
Ref. Part Description Qty.
101 191750 BASE, drum 1
102 113646 CASTER, polyurethane 4
103 102547 BOLT, hex hd; 5/16 in - 18 x 1.5 in. 2
104 191747 BRACKET 2
105 100214 WASHER, lock 2
106 100132 WASHER, flat 2
107 113660 RIVET 16
FIG. 9
102
103
101
104
106
105
107