Graco ToughTek S340e Use and care manual

Operation,Repair,andParts
ToughTek® ToughTek®
ToughTek®S340e S340e S340e
Portable Portable
PortableStucco Stucco StuccoPump Pump Pump3A3437F
EN
Electric Electric
Electricsprayer sprayer sprayerfor for forwater water water- - -based based basedstucco stucco stuccobase, base, base,󰘰nish 󰘰nish 󰘰nishcoat coat coatmaterials, materials, materials,and and andExterior Exterior ExteriorInsulation Insulation Insulationand and andFinish Finish Finish
Systems Systems
Systems(EIFS). (EIFS). (EIFS).For For Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinrelated
manuals.Save Save
Savethese these theseinstructions. instructions. instructions.
For models and related manuals, seepage 3.
600 psi (4.13 MPa, 41.3 bar) MaximumFluid Working Pressure
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
ReplacementPartsandAccessories....................4
Warnings...........................................................6
ComponentIdenti󰘰cation.....................................9
Overview.....................................................9
ComponentIdenti󰘰cationTable.....................9
MotorPowerSwitch.....................................10
ConnectHosesandApplicator......................10
InstalltheRemoteSwitch(Optional)..............11
PrimewithMaterial......................................11
Grounding..........................................................12
PowerRequirements..........................................12
Setup.................................................................13
Flush.................................................................14
PrimewithWater................................................16
MixtheMaterial..................................................17
PrimewithMaterial.............................................17
Spray.................................................................18
PreventPack-out.........................................18
BeforeStartingorStoppingMaterial
Flow..............................................18
Spraying......................................................18
SprayAdjustments(PoleSprayApplicator)...........19
GeneralAdjustments....................................19
SprayingTechniques....................................19
MaterialFlowAdjustment.............................19
AirFlowValveAdjustment............................19
InstallingNozzleRetainingCap.....................19
SprayAdjustments(HTXTMApplicator)...............20
FluidDrain/PurgeValve......................................21
PressureReliefProcedure..................................21
HopperRemoval................................................22
Shutdown...........................................................22
LiftingInstructions...............................................22
Maintenance......................................................23
DailyMaintenance.......................................23
PreventativeMaintenance............................23
CorrosionProtection....................................23
WaterExposure...........................................23
Troubleshooting..................................................24
Mechanical/FluidFlow..................................24
Electrical.....................................................25
Repair................................................................27
ReplacePumpLower...................................27
Parts..................................................................30
TechnicalSpeci󰘰cations......................................37
GracoStandardWarranty....................................38
2
3A3437F

Models
Models Models
Models
Bare Bare
BareModel Model ModelElectric Electric
Electric
Requirements Requirements
Requirements
Approval Approval
ApprovalCountry Country
CountryRemote Remote RemoteOn/Off On/Off On/Off
Switch Switch
Switch
25A300
25A302
120V,15A,50/60
Hz,1ФNorthAmerica✔
25C610
25C612
120V,15A,50/60
Hz,1ФUnitedKingdom✔
25A304†
25A306†
230V,10A,50/60
Hz,1Ф
Europe,Asia,
Australia✔
† All 230V pumps include a Europe adapter and Australia adapter cord set.
Related Related
RelatedManuals Manuals Manuals
Manualsareavailableatwww.graco.com.
ComponentmanualsinEnglish:
Manual Manual
ManualDescription Description Description
3A3438PoleSprayApplicator
3A3653HTXFinishCoatApplicator
3A3112ToughTek®F340eRemoteSwitch
AccessoryKit17G554
3A3439ToughTek®S340ePumpLower
ConversionKit
3A5637ToughTek®CamlockMortarHose
3A4554ToughTek®MortarCouplingHose
3A3437F 3

ReplacementPartsandAccessories
Replacement Replacement
ReplacementParts Parts Partsand and andAccessories Accessories Accessories
Accessories Accessories
Accessories
17G554KIT,remoteswitch
17W604KIT,remoteswitch,cable(switchand100ftcable)
17W829KIT,remoteswitch,extensioncord(110ft)
248515KIT,spongeball,30mmfor25mm(1.0in.)dia.hose(Qty.5)
25A227KIT,spongeball,40mmfor35mm(1–3/8in.)dia.hose(Qty.5)
17G930KIT,spongeball,60mmfor50mm(2in.)dia.hose(Qty.5)
114271STRAP,retaining
240296KIT,retainingstraps,4–pack
118665TUBE,grease,FusionGun,4oz.
248279TUBE,grease,FusionGun,4oz.,10–pack
206994FLUID,TSL8oz.bottle
Lower Lower
LowerAssembly Assembly Assembly
25A233KIT,rebuild,pump
17G456KIT,lower,clamp
16W490KIT,repair,10–pack,o-ring,cylinderend
25A467KIT,repair,checkballs
17G865KIT,repair,3–pack,seal,throat,triplelip
17G864KIT,pumplower,S340e
25A178KIT,conversion,F340etoS340e
Inlet Inlet
Inlet
17G863KIT,repair,seat,inlet
15H833BALL,neo/sstcore1.75in.
Piston Piston
Piston
17G862KIT,repair,seat,piston
17G798BALL,neoprene,cscore,1.625in.
16W491KIT,repair,3–pack,seal,piston
Check Check
CheckValve Valve Valve
25A466KIT,outlet,checkvalve,S340
17H192KIT,outlet,seat,o-ring
113082PACKING,o-ring
17H194KIT,outlet,check,valve
102973BALL,metallic
17J712KIT,F340e,check,retainer
17G866KIT,󰘰tting,cam,checkvalve
Rubber Rubber
RubberElbow Elbow Elbow
17H193KIT,inlet,elbow
17H196KIT,elbow,bandclamp
4
3A3437F

ReplacementPartsandAccessories
Hopper Hopper
Hopper
17J707KIT,F340e,hopperwithcover
17J709KIT,F340e,hopper,bracket
17J812KIT,F340e,stop,bracket
17J710KIT,F340e,adjustablelatch
17J708KIT,F340e,stop,brackets
Motor Motor
Motorand and andDriver Driver Driver
17J702KIT,F340e,MCM,120V
25C512KIT,F340e,MCM,120V,UK
17J755KIT,F340e,MCM,230V
17J711KIT,F340e,motor
17J714KIT,F340e,󰘰nger,guard
17J704KIT,F340e,front,cover
287282KIT,repair,shield,motor
17J705KIT,F340e,toolbox
3A3437F 5

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpowercordbeforeservicingequipment.
•Connectonlytogroundedelectricaloutlets.
•Useonly3–wireextensioncords.
•Ensuregroundprongsareintactonpowerandextensioncords.
•Donotexposetorain.Storeindoors.
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Neversprayor󰘱ushsolventathighpressure.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdapplicator󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SUCTION SUCTION
SUCTIONHAZARD HAZARD HAZARD
Powerfulsuctioncouldcauseseriousinjury.
•Neverplacehandsnearthepump󰘱uidinletwhenpumpisoperatingorpressurized.
6 3A3437F

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
3A3437F
7

Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Get
immediate immediate
immediatesurgical surgical surgicaltreatment. treatment. treatment.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandoverthe󰘱uidoutlet.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopdispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
8 3A3437F

ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Overview Overview
Overview
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cationTable Table Table
Key: Key:
Key:
AElectricMotor
BPumpLower
CFluidDrain/PurgeValve
ERemotePumpControlSwitch(optional)
FFluidOutlet
HFlowAdjustmentKnob
JHopper
LControlBoardStatusLight
Key: Key:
Key:
PHopperPin
SMotorPowerSwitch
UHopperLatch
3A3437F 9

ComponentIdentication
Motor Motor
MotorPower Power PowerSwitch Switch Switch
Themotorpowerswitch(S)mustbeintheONforthe
sprayertopumpmaterial.
Motor Motor
MotorPower Power PowerSwitch Switch SwitchSettings: Settings: Settings:
OFFPowerisoff.Themotorwillnotrun.
ONThemotorwillruncontinuouslyat
aspeeddeterminedbythe󰘱ow
adjustmentknob.
Connect Connect
ConnectHoses Hoses Hosesand and andApplicator Applicator Applicator
•Beforeconnectinghoses/applicator,inspectfor
damageorweartoboththehose/applicatorand
camlock󰘰ttings.Fittingsshouldbecleanandfree
ofdebris,dents,cracksornicks.Thefemalecam
lock󰘰ttingmusthavethegasketinstalled.
•Alwaysconnecthosesfromlargestdiameterto
smallestdiameter.
•Useaminimumof25ftofhosewithaworking
pressureofatleast600psi(4.1MPa,41bar).
•Whenfasteningcamlocks,makesurethepullring
staystotheoutsideofthecamlockarmtoallow
forcompleteandpropersealingofthecamlock.
Onceinstalled,useVelcrostrapstosecurecam
locksinplace.
10 3A3437F