Graco Wolverine Advanced Operation manual

334513E
EN
Instructions-Parts
Wolverine™
Chemical Injection
Pump
Electric pump for injecting chemicals at well sites. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations unless otherwise
stated in the model approvals section.
See page 3 for model information, including maximum working pressure.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save all instructions.
Wolverine Advanced Wolverine Basic

2334513E
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models and Approvals . . . . . . . . . . . . . . . . . . . . . . 3
Wolverine Basic Pumps . . . . . . . . . . . . . . . . . . . 3
Wolverine Advanced Pumps . . . . . . . . . . . . . . . . 3
Wolverine Hazardous Location Pumps . . . . . . . . 4
Fluid Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drive Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wolverine Assembly Configuration Code . . . . . . 7
Drive Module Configuration Code . . . . . . . . . . . . 8
Fluid Module Configuration Code . . . . . . . . . . . . 9
Key Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Component Identification . . . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flush Before Using Equipment . . . . . . . . . . . . . 15
Typical Installation - Ordinary Locations . . . . . . 16
Typical Installation - Hazardous Locations . . . . 17
Choosing an Installation Location . . . . . . . . . . . 18
Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 18
Motor Electrical Connections . . . . . . . . . . . . . . 18
Second Pump Add-On . . . . . . . . . . . . . . . . . . . 21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pressure Relief Procedure . . . . . . . . . . . . . . . . 22
Flush the Equipment . . . . . . . . . . . . . . . . . . . . . 22
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 22
Calibrate Chemical Dosage . . . . . . . . . . . . . . . 23
Preventive Maintenance Schedule . . . . . . . . . . 26
Tighten Threaded Connections . . . . . . . . . . . . . 26
Tighten Packings . . . . . . . . . . . . . . . . . . . . . . . 26
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wolverine Basic Pump Repair . . . . . . . . . . . . . . 28
Wolverine Advanced, Hazardous Location, and
Continuous Injection Pump Repair . . . . . . . 33
DC Motor Brush Repair (not Hazardous
Location) . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Check Valve Repair . . . . . . . . . . . . . . . . . . . . . . 38
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wolverine Basic Pump . . . . . . . . . . . . . . . . . . . 39
Wolverine Advanced Pump . . . . . . . . . . . . . . . . 42
Wolverine Hazardous Location Pump . . . . . . . . 45
Wolverine Continuous Injection Pump . . . . . . . . 48
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 53
Wolverine (All) . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wolverine Advanced, Hazardous Location, and
Continuous Injection . . . . . . . . . . . . . . . . . . 53
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wolverine Basic Pump Dimensions . . . . . . . . . . 55
Wolverine Advanced Pump Dimensions . . . . . . 56
Wolverine Hazardous Location Pump
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 57
Wolverine Continuous Injection Pump
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 58
Performance Charts . . . . . . . . . . . . . . . . . . . . . 59
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 66
Related Manuals
Manual No. Description
334993 Harrier Chemical Injection Controller

Models and Approvals
334513E 3
Models and Approvals
Wolverine Basic Pumps
Wolverine Advanced Pumps
Models Voltage Motor Plunger Size Maximum Working Pressure
psi (MPa, bar) Approvals
A260xx 12 VDC Small
1/4 in. 3500 (24.1, 241)
Not approved for use in Euro-
pean explosive atmospheres
or hazardous locations
3/8 in. 1500 (10.3, 103)
1/2 in. 800 (5.5, 55)
Models Voltage Motor Plunger Size Maximum Working Pressure psi (MPa, bar) Approvals
A261xx
A291xx 12 VDC Small
3/16 in. 7000 (48.2, 482)
Not approved for use in Euro-
pean explosive atmospheres
or hazardous locations
1/4 in. 3500 (24.1, 241)
3/8 in. 1500 (10.3, 103)
1/2 in. 800 (5.5, 55)
5/8 in. 500 (3.4, 34)
3/4 in. 350 (2.4, 24)
A262xx
A292xx 12 VDC Large
3/16 in. 10,000 (69.0, 690)
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
A265xx
A295xx 115 VAC Large
3/16 in. 10,000 (69.0, 690)
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
A266xx
A296xx 230 VAC Large
3/16 in. 10,000 (69.0, 690)
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)

Models and Approvals
4334513E
Wolverine Hazardous Location Pumps
A267xx
A297xx 230/460VAC 3Phase Large
3/16 in. 10,000 (69.0, 690)
Not approved for use in Euro-
pean explosive atmospheres
or hazardous locations
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
Models Voltage Motor Plunger Size Maximum Working Pressure
psi (MPa, bar) Motor Approvals
A272xx 12 VDC Hazardous
Location
3/16 in. 10,000 (69.0, 690)
Class I, Group C & D,
Class II, Group F & G
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
A273xx 24 VDC Hazardous
Location
3/16 in. 10,000 (69.0, 690)
Class I, Group C & D,
Class II, Group F & G, T3C
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
A275xx 115/230 VAC Hazardous
Location
3/16 in. 10,000 (69.0, 690)
Class I, Group C & D,
Class II, Group F & G
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
A277xx 230/460 VAC
3Phase Hazardous Location
3/16 in. 10,000 (69.0, 690)
Class I, Group C & D,
Class II, Group F & G, T3B
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)
Models Voltage Motor Plunger Size Maximum Working Pressure psi (MPa, bar) Approvals

Models and Approvals
334513E 5
Fluid Modules
Plunger Size Maximum Working Pressure psi (MPa, bar) Approvals
3/16 in. 10,000 (69, 690)
1/4 in. 6000 (41.3, 413)
3/8 in. 2500 (17.2, 172)
1/2 in. 1250 (8.6, 86)
5/8 in. 900 (6.2, 62)
3/4 in. 600 (4.1, 41)

Models and Approvals
6334513E
Drive Modules
Wolverine Advanced Drive Modules
Wolverine Continuous Injection Drive Modules
Wolverine Hazardous Location Drive Modules
Drive
Configuration Voltage Motor Approvals
CI-12S-xx-x 12 VDC Small
Not approved for use in Euro-
pean explosive atmospheres
or hazardous locations
CI-12L-xx-x 12 VDC Large
CI-1AL-xx-x 115 VAC Large
CI-2AL-xx-x 230 VAC Large
CI-2AL-xx-x 230 VAC Large
CI-4AL-xx-x 230/460 VAC, 3 Phase Large
Drive
Configuration Voltage Motor Motor Approvals
CI-12B-xx-x 12 VDC Variable Speed Brushless
Class I, Division 2
Groups A, B, C, D
CI-24B-xx-x 24 VDC Variable Speed Brushless
Drive
Configuration Voltage Motor Approvals
CI-12H-xx-x 12 VDC Hazardous Location
Class I, Group C & D,
Class II, Group F & G
CI-24H-xx-x 24 VDC Hazardous Location
CI-3AH-xx-x 115/230 VAC Hazardous Location
Class I, Group C & D,
Class II, Group F & G, T3C
CI-4AH-xx-x 230 VAC Hazardous Location

Models and Approvals
334513E 7
Configuration Number Matrix
Check the identification plate (ID) for the 12-digit Configuration Number of your pump. Use the following matrix to
define the components of your pump.
NOTE: Not all combinations are possible.
Wolverine Assembly Configuration Code
Sample Configuration Number: CI-12S-3XD-3XD-C
NOTE: Effective Date Code “X 2516” (see FIG. 1), if your configuration does not match this format, you have an older
pump assembly configuration. See manual 334513, rev C.
NOTE: Not all combinations are possible.
NOTE: Approvals information is found on pages 3 and 4. Models can be identified using the Voltage and Motor con-
figuration codes and columns.
FIG. 1 Example of the Wolverine Assembly Identification Plate
A29150 CI-12S-3XD-3XD-C ########
A1500(10.3)1500(10.3)
# ####
Graco Inc., P.O. Box 1441
Mpls, MN 55440 USA
Model Number Configuration Number
Date Code
Side 1 Side 2
CI 12 S 3 X D 3 X D C
Chemical
Injection Voltage Motor Plunger Size Plunger Coating Seal Mate- rial Plunger Size Plunger Coating Seal Mate- rial Qualifier
Side 1 Side 2
Voltage Motor Plunger
Size Plunger Coating Seal Material Plunger Size Plunger Coating Seal Material Qualifier
12 12 VDC S Small 1 3/16” C Ceramic A FKM 0 None
(Advanced
Simplex)
0 None
(Simplex) 0 None (Simplex) 0None
24 24 VDC L Large 2 1/4” X Chromex B FKMETP 1 3/16” C Ceramic A FKM C Cycle
Count
1A 115 VAC H Hazardous
Location 33/8” C HNBR 2 1/4” X Chromex B FKMETP
2A 230 VAC 51/2” D FFKM 3 3/8” CHNBR
3A 115/230 VAC 65/8” 51/2” DFFKM
4A 230/460 VAC,
3 Phase 73/4” 75/8”
B None
(Basic)

Models and Approvals
8334513E
Drive Module Configuration Code
Sample Configuration Number: CI-12S-57-0
NOTE: Effective Date Code “X 2516” (see FIG. 1), if your configuration does not match this format, you have an older
pump assembly configuration. See manual 334513, rev C.
NOTE: Not all combinations are possible.
FIG. 2 Example of the Drive Module Identification Plate
A30002 ########
A# ####
Graco Inc., P.O. Box 1441
Mpls, MN 55440 USA
CI-12S-57-0
Model Number Configuration Number
Date Code
CI 12 S 5 7 0
Chemical Injection Voltage Motor Drive Side 1 Drive Side 2 Qualifier
Voltage Motor Drive Side 1 Drive Side 2 Qualifier
12 12 VDC S Small 5 Fluid Section Sizes
25 : 38 : 50 0 None (Simplex) 0 None
24 24 VDC L Large 7 Fluid Section Sizes
19 : 63 : 75 5 Fluid Section Sizes 25 : 38 : 50
1A 115 VAC H Hazardous Location 7 Fluid Section Sizes
19 : 63 : 75
2A 230 VAC B Continuous Injec-
tionVariableSpeed,
Brushless CID2
3A 115/230 VAC
4A 230/460 VAC,
3 Phase

Models and Approvals
334513E 9
Fluid Module Configuration Code
Sample Configuration Number: CI-50-XA-0
NOTE: Effective Date Code “X 2516” (see FIG. 1), if your configuration does not match this format, you have an older
pump assembly configuration. See manual 334513, rev C.
NOTE: See Drive Module Configuration Code, page 8, for drive module side 1 and side 2 compatibility with the
fluid module.
NOTE: See Reconnect Pump, page 36, for fluid section installation instructions.
NOTE: Fluid module approvals information is found on page 5.
FIG. 3 Example of the Fluid Module Identification Plate
A30600 ########
A 1250(8.6) # ####
Graco Inc., P.O. Box 1441
Mpls, MN 55440 USA
CI-50-XA-0
Model Number Configuration Number
Date Code
CI 50 X A 0
Chemical Injection Plunger Size Plunger Coating Seal Material Qualifier
Plunger Size Plunger Coating Seal Material Qualifier
19 3/16” X Chromex A FKM 0 None
25 1/4” C Ceramic B FKMETP
38 3/8” C HNBR
50 1/2” DFFKM
63 5/8”
75 3/4”

Models and Approvals
10 334513E
Key Points
Wolverine Basic
•Basic pumps are high-quality, entry-level pumps available
in limited configurations.
•Basic configurations are only available with one pump and
small 12 VDC motors.
•Basic configurations come standard with stainless steel
plungers.
•Basic configurations do not have a cycle-counter option
available
Wolverine Advanced
•Advanced pumps are higher-quality, modular, and more
easily serviceable pumps available in numerous configu-
rations.
•Advanced configurations are available with one or two
pumps and all voltages.
•Advanced configurations come standard with Chro-
mex-coated stainless steel plungers for longer plunger
and packing life, as well as, better corrosion resistance.
•Advanced configurations are available with a cycle
counter factory-installed to allow the pump to operate in
cycle mode with the Harrier and Harrier+ Chemical Injec-
tion Controllers.
Wolverine Hazardous Location
•Hazardous Location motors are all large, and available as
12 VDC, 24 VDC, 115/230 VAC 1 Phase, and 230/460
VAC 3 Phase.
Wolverine Continuous Injection Variable
Speed (12 VDC and 24 VDC)
•Continuous injection motors are large motors that do not
require a controller for operation. They feature an integral
variable speed controller and are adjustable from 0-67
cpm.
Motors
•DC motors are available in a small or large frame size.
•Small DC motors run more efficiently for low to medium
pressure applications.
•Large DC and AC motors have a higher torque output for
medium to high pressure applications.
•AC motors are all large motors.