Great day Bad Boy PowerLoader PLBB1 User manual

Bad Boy PowerLoader
Mounting System
MODEL: PLBB1
READ ALL INSTRUCTIONS BEFORE USING THE BAD BOY
POWERLOADER MOUNTING SYSTEM
NOTE: Failure to read instructions before use could result in injury or death.
Instructions for Installation and Use:
PLEASE NOTE: Do not securely tighten bolts and/or nuts until the PLBB1 & the PL250 are
completely installed on your vehicle.
Fig. 1
Contents: See Fig. 1
1–Brush Guard Rail
2–PowerLoader Mounts
2–“L” Braces
2–Basket Support straps
1–12” “Z” Brace
1–8” “Z” Brace
2–5/16” X 3” U-Bolts
10–5/16” Lock Nuts
32 –Flat Washers
8–¼ “Lock Nuts
6–5/16“X 2 1/2” Bolts
6–¼ “X 1 ¾ “Bolts
2–¼ “X 2” Bolts
2–Nylon Spacers

New Style with split basket and roof supports Old Style with ¾ “basket support
Fig. 2 Fig. 3
Fig. 5
1) Remove Basket from buggy. Note: If you have the new style buggy (see
pictures below) it is not necessary to remove basket.
2) Place brush guard rail on Bad Boy. Using 11/32” drill bit, drill through bad boy
brush guard. (Fig. 2 & 3)
3) Install “L” braces as shown using (2) 5/16“X 2 ½ “bolts and locknuts. (Fig. 5)

Fig. 6
Fig. 7
Fig. 8
4) Drill hole through brush guard rail and
front roof support bars. Secure with (2)
5/16“X 2 ½ “bolts. Note: If you have the
new style buggy (see page 1 of
instruction sheet), drill through front
roof support and basket mounting bars.
Secure with (2) more 5/16 “X 2 ½ “bolts
(Fig. 6)
5) Replace basket (Fig. 7)
6) Drill through “L” braces and bottom
frame of basket. Attach with (2) ¼” X 2”
bolts. Note: spacers may be needed
between “L” braces and basket. Tighten
all hardware completely (Fig. 8)

Fig. 9
Fig. 10
Fig. 11
7) Drill hole through roof support
approximately 1” below windshield
support studs. (Fig. 9)
8) Attach basket support bracket to roof
support bar and attach with (2) ¼” X 1 ¾”
bolts. (Fig. 10)
9) Position basket support brace onto
basket support tubing and drill through
both pieces and attach with (2) ¼” X 1
¾” bolts. (Fig. 11)

Information for the following steps:
The old style buggy uses the 8” “Z” brace and the new style buggy uses the 12” “Z” brace.
Fig. 12
Fig. 13 Fig. 14
Fig. 15
10) Attach “Z” brace to brush guard rail
using (1) ¼” X 1 ¾” bolt.
(Fig. 12)
11) Position “Z” brace under bottom basket support and drill through basket support and
attach with (1) ¼” X 1 ¾” bolt. (Fig. 13 & 14)
12) Attach PL250 mounts to bruch guard
rails using 5/16” “U” bolts.
(Fig. 15)

Fig. 16
Fig. 17
Fig. 18
15)Securely tighten all bolts. (Fig. 18)
13) Attach PL250 to power loader
mounts using (4) ¼” X 2 ½” bolts, nylon
spacers, and wing knobs provided in the
PL250 hardware package. (Fig. 16)
14) Install power loader straps between
bottom of power loader and bottom of
brush guard. Note: These straps come
with PowerLoader. (Fig. 17)

This mounting system is to be used ONLY in combination with the Great Day PowerLoader
Model PL250.
Please follow all operating instructions and warnings as stated in the instruction sheet
provided with the PowerLoader Model PL250.
Failure to completely and thoroughly follow all instructions and warnings associated with the
Bad Boy PowerLoader Mounting System (model PLBB1) and The PowerLoader (model PL250)
could result in serious injury or death.
For more information about this or other products, contact us at:
Great Day, Inc.
604 Kimbrough Dr. * Tallulah, LA 71282 * [phone] * www.greatdayinc.com