GREEN SERIES FITNESS CIR-TM6000DC-G User manual

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CIR-TM6000DC-G Revision 1.1
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SERVICE MANUAL
PRODUCT:
TREADMILL: CIR-TM6000DC-G

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INFORMATION GUIDE：
1. Information for Components & System
1.1. System Wiring Diagram ………………………………..………………………………………………………. 3
1.2. Motor Driver .……………………………….………………………………………………………………….... 4
1.3. Console PCB ……………………………………………………………………………………………………. 5
2. Error Signal Check And Solutions
2.1. Error Message ：【 SPEED ERROR 】 …………..……………………………………………………………… 6
2.2. Error Message ：【 Err 】 ……………....……………………………………………………………………….. 6
3. Other Information
3.1. Console no power, no display …………………………………………………………………………………. 7
3.2. Loss of Keyboard Function …………………………………………………………………………………...…7
3.3. Real Speed Does Not Match with Display Speed …………………………………………………………….7
4. Engineering Mode
4.1. Engineering Mode ONE: Basic Settings …………..…….………………………………………...………...… 8
4.2. Engineering Mode TWO: Used Information Management ……………….…………………...………...… 8
4.3. Engineering Mode THREE: Erase ustom Settings to Default Values ………………………...………...… 8
4.4. Engineering Mode FOUR: Real Time Speed and Incline Parameters ……….………………...………...… 8
4.5. Engineering Mode FIVE: Default Age value of Quick Start …………..………………………...………...… 8
4.6. Engineering Mode SIX: Incline test and Settings ………………………………………………...………...… 8
4.7. Engineering Mode SEVEN: Low Fan Output Setting ………..…………………………………...………...… 8
5. Program Update
5.1. Install Software from PC ………...…………………..…….………………………………………...……….… 8
5.2. Programmer Update …………………..………………………………………………………………….…….. 8
5.3. Product Update …………………………………………………………………………………………………...8

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1. Information for Components & System
1.1. System Wiring Diagram ：

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1.2. Console PCB ：
Description of pilot lamps ：
D1 ： Motor driver defective pilot lamp （ Red ）： Lights up when sensing motor driver malfunction.
D2 ： Increasing speed pilot lamp （ Yellow ）： Flashing while increasing speed.
D3 ： Decreasing speed pilot lamp （ Yellow ）： Flashing while decreasing speed.
D4 ： Motor start pilot lamp （ Yellow ）： Lights up while motor has power.
D5 ： Incline motor up pilot lamp （ Yellow ）： Lights up while incline motor goes up.
D6 ： Incline motor down pilot lamp （ Yellow ）： Lights up while incline motor goes down.
D8 ： DC12V power pilot lamp （ Green ）： Lights up normally while power on.
Pin 1 =
Motor Power +
(Red)
Motor Power -
(Black)
D1
D6
D5
D2
D3
D4
Console Wire-7P
D8
Console Wire-5P
Incline VR
Incline Control
Power
Input
Speed Sensor

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1.3. Console PCB ：
Definition of JK1 (Main / Console Wire) Connector
Pin 1 2 3 4 5 6 7 8 9 10 11 12
Define +5V ADC GND Down Up RPM +5V Motor EN Slow Fast GND +12V
Definition of J1 (ISP / Program Updater) Connector
Pin 1 2 3 4
Define +5V ADC GND Down
Definition of JK2 (SAFET) Connector
Pin 1 2
Define +5V Control
Definition of JK4 (RF) Connector
Pin 1 2 3
Define VCC GND Output
JK1
J7
J2
(Keyboard)
JK9
JK8
JK7
JK5 (HP)
JK4 (RF)
J3
JK2 (Safety)
Pin 1 =
J1 (ISP)

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Definition of JK5 (HP) Connector
Pin 1 2 3 4
Define VCC GND Output 12V
Definition of JK7/8 (Fan) Connector
Pin 1 2
Define PWM GND
Definition of JK9 (MP3) Connector
Pin 1 2
Define 12V GND

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2. Error Signal Check And Solutions
2.1. 【 SPEED ERROR 】： The system cannot receive signal from speed sensor for over 15
seconds during operation. All windows of the display are off and all output signals will
stop, and then show 【 SPEED ERROR 】 .
*If this is a new product that has just finished being assembled, there is a possibility of
problems in assembly. Check the wire connections and confirm that the wires and cables
have not been damaged during assembly.
Determine Cause and Solution:
SPEED ERROR
Turn OFF the AC power
and wait 10 seconds.
Turn ON the AC power.
Press START
Is the running belt moving?
No
Open the motor hood and then
turn ON the AC power. Press
START to begin and then
check the pilot lamp on the
motor controller. Did the D1
lamp illuminate?
No
Did the D4 lamp
illuminate and
the D2 lamp
flash while
starting? (After 3
seconds,
starting to count
down)
Yes
Did the error signal disappear?
Speed Feedback
system program. If
this happens on a
regular basis,
replace the console.
Yes
Yes
Motor controller defective.
Replace the controller.
Yes
Console PCB
damaged.
Replace the
console PCB.
Replace speed sensor.
No

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2.2. 【 Err 】： Incline cannot reach the right position, incline function cannot be use but other
functions are normal to use.
*If this is a new product that has just finished being assembled, there is a possibility of
problems in assembly. Check the wire connections and confirm that the wires and cables
have not been damaged during assembly.
Determine Cause and Solution:
Remark A: Before installing a new incline motor or Variable Resistor (VR), be sure to have the
incline level set to zero ( 0 ).
Showing ERR
Turn OFF the AC power and
wait for 10 seconds and then
turn ON the AC power.
Pull out the safety key, press
STOP and UP to enter the
engineering mode, displays
【 MANUAL INC XXX 】
(XXX=Incline parameter)
Did the incline move while
pressing the incline UP or
DOWN key?
A
No
Did the D5 or D6 lamps
illuminate while pressing the
incline UP or DOWN key?
No
Replace the
console PCB
Check the surface
temperature of the incline
motor. Is it hot?
B
No
Strip the incline
motor down to
check for
movement
obstructions or
jamming. If the
incline motor is
good, replace the
motor controller.
Yes
Wait for cool down and then
repeat step A. If the incline
motor does not work after the
cool down, proceed to step B.
Yes
Did the incline motor move
and the incline parameter
change while pressing the
incline UP and DOWN key.
(Parameter range is from the
lowest to highest position, 15
to 195. Check this value
range. Incline motor faulty. Replace
the incline motor or the
variable resistor (VR).
(Remark A)
No
Incline motor is good. Press
STOP to go back to idle state.
Yes
Yes

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3. Other Information
3.1. Console has no power, no display:
3.2. Loss of Key Function
* The system will not allow the incline keys to function if the wires are not connected from the
incline motor to the motor controller.
Is this a machine that has just
been assembled and installed?
Yes
No
Open the motor cover,
check the D8 lamp.
Does it illuminate?
No
Motor controller faulty.
Replace the motor
controller.
Check the console wires.
They should not be crushed,
pinched or cut. Refer to
photos at right.
Open the console and
refer to page 6 and
measure the voltages
of Pin 11 and 12 of the
upper console. Does
it have 12V power?
Yes
Replace the
console wire.
No
Yes
Replace the
console PCB.
Did all keys loose function? Open the console and refer to page 6 to
short circuit the pins of the console PCB
related to the non-functional key(s).
Does the key work with the pins shorted
without the membrane or switch?
For example, if the speed key did not
work, short circuit pins 2 and 5 of J2. If
the console is good, the speed should
change.
Replace the
console PCB.
Turn OFF the AC power.
Wait for 10 seconds then
turn ON the AC power. Are
the keys working properly?
Yes
Yes
No
No
No
Replace the membrane key or
the switch PCB.
Yes
Caused by external noise.
Need to determine source
and check again.

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3.3. Real Speed Does Not Match Display Speed
Did all keys loose function? Open the motor cover and press the
increase or decrease speed key. The D2
or the D3 lamps on the motor controller
should flash during the increase or
decrease of speed.
Replace the
console PCB.
Check the console wires.
They should not be crushed,
pinched or cut. Refer to the
photos in section 3.1.
Yes
Yes
No
No
Is the running belt increasing
or decreasing as the keys are
pressed?
Yes
Is this a machine that has
just been assembled and
installed?
No
Replace the
motor controller.
Replace the speed sensor.

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4. Engineering Mode
4.1. Engineering Mode 1: Basic Settings
Pull out the Safety Key, press 「 Quick Start 」 + 「 Speed Fast 」 then put back the Safety Key to enter
the mode.
4.1.1. Unit setting ： Message window shows 『 UNIT - METRIC 』 , press 「 Speed Fast 」 or 「 Speed
Slow 」 or 「 Incline Up 」 or 「 Incline Down 」 select language 『 UNIT - ENGLISH 』 , press 「 Enter
」 to confirm and to next setting.
4.1.2. Roller size setting ： Message window shows 『 ROLLER SIZE 70 』 (default=70mm), press 「
Speed Fast 」 or 「 Speed Slow 」 to set, the range is 50~90mm, press 「 Enter 」 to confirm and to
go to the next setting.
4.1.3. Motor stop manner ： Message window shows 『 MOTOR CONTROL 』 , press 「 Speed Fast 」
or 「 Speed Slow 」 select 『 MOTOR FREE 』 , press 「 Enter 」 to confirm and to go to the next
setting.( 『 MOTOR CONTROL 』 =Slows down to lowest speed set by the motor controller while
stopped ；『 MOTOR FREE 』 = cut off the motor power while stopped)
4.1.4. Min speed setting ： Message window shows 『 MIN SPEED 0.8 』 , press 「 Speed Fast 」 or 「
Speed Slow 」 to set the min speed, setting range ： 0.3~1.2KPH / 0.2~0.7MPH, press 「 Enter 」
to confirm and to go to the next setting.
4.1.5. Max speed setting ： Message window shows 『 MAX SPEED 20.0 』 , press 「 Speed Fast 」 or
「 Speed Slow 」 to set the min speed, setting range ： 8~25KPH / 5~15.5MPH, press 「 Enter 」
to confirm and back to idle mode.
4.2. Engineering Mode 2: Used Information Management
Pull out the safety key, press 「 Quick Start 」 + 「 Speed Slow 」 then put back the safety key to enter
mode.
4.2.1. Time window show total used time 0:00(H:M)~99:59(H:M)~100(H)~9999(H), over 9999 display
9999.
4.2.2. Distance window & dot-matrix show total used distance information, distance window show
0.0~99.9~100~999. dot-matrix show 0~99K.(distance window show 555 and dot-matrix window
show 2K, the total distance=2000+555=2555 km/mil)
4.2.3. Heart Rate window show software version 『 V X.XX 』 .
4.3. Engineering Mode THREE ： Erase The Custom Settings To Default Value Pull out the safety key,
press 「 Stop 」 for 5 seconds, message window show 『 ARE YOU SURE 』 , press Enter to erase the
custom settings to default value.
4.4. Engineering Mode FOUR ： Real Time Speed & Incline Parameter Press 「 Incline Up 」 + 「 Speed
Slow 」 till a beep sound after start. Speed window displays the real time speed what feedback from
speed sensor, incline window displays the incline position parameter.
4.5. Engineering Mode FIVE ： Default Age Value Of Quick Start Press 「 Enter 」 for 5 seconds in idle
mode, message window show 『 Q-START AGE 』 , dot-matrix window show age value, press 「
Speed Fast 」 or 「 Speed Slow 」 to set the age, range: 13~80, press 「 Enter 」 to confirm and back to
idle mode.

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4.6. Engineering Mode SIX ： Incline Test & Settings Pull out the safety key, press 「 Stop 」 + 「 Incline Up
」 then put back the safety key to enter mode.
4.6.1 Message window show 『 MANUAL INC XXX 』 , press 「 Incline Up 」 or 「 Incline Down 」 can
be control incline motor manually, press 「 Enter 」 to next setting.
4.6.2 Max incline display ： message window show 『 MAX INCLINE XX 』 , press 「 Incline Up 」 or
「 Incline Down 」 to set, set range:12~15, press 「 Enter 」 to confirm and to next setting. Min
incline parameter ： message window show 『 MIN AD OOO XXX 』 ,OOO=old setting
memory value, XXX=real time incline position parameter, press 「 Incline Up 」 or 「 Incline
Down 」 to adjust the incline motor position, the parameter will be change according to
incline position, press 『 Start 』 wait for a beep sound to save the min incline parameter,
message window show 『 MIN AD OOO XXX 』 , the OOO and XXX value will the same after
saving, press 「 Enter 」 to confirm and to next setting.(default=15)
4.6.3 Max incline parameter ： message window show 『 MAX AD OOO XXX 』 ,OOO=old setting
memory value, XXX=real time incline position parameter, press 「 Incline Up 」 or 「 Incline
Down 」 to adjust the incline motor position, the parameter will be change according to
incline position, press 『 Start 』 wait for a beep sound to save the max incline parameter,
message window show 『 MAX AD OOO XXX 』 , the OOO and XXX value will the same
after saving, press 「 Enter 」 to confirm and to next setting.(default=195)
4.6.4 Min incline parameter ： message window show 『 MIN AD OOO XXX 』 ,OOO=old setting
memory value, XXX=real time incline position parameter, press 「 Incline Up 」 or 「 Incline
Down 」 to adjust the incline motor position, the parameter will be change according to
incline position, press 『 Start 』 wait for a beep sound to save the min incline parameter,
message window show 『 MIN AD OOO XXX 』 , the OOO and XXX value will the same after
saving, press 「 Enter 」 to confirm and to next setting.(default=15)
4.7 Engineering Mode SEVEN ： Fan Low Output Setting Pull out the safety key, press 「 FAN 」 + 「
Display 」 then put back the safety key to enter mode. Message window show 『 FAN 00 XX 』 ,
00= old output duty setting memory, XX=set duty value, press 「 Speed Fast 」 or 「 Speed Slow
」 to set the duty, press 『 Start 』 wait for a beep sound to save, press 「 Enter 」 to confirm and
back to idle mode.(default=40, set range=35~80)
5 Program Update
5.1 Install software from PC
5.1.1 Un-zip the file labeled 『 Programmer v5.81 』
5.1.2 Open the document then open the “PC-site Driver” document. Select file
0E6A030D_8051ISPICP_v3.00 the right click and select “Install (I)”.
5.2 Programmer Update
5.2.1 Connect the programmer into the PC USB port. On the programmer, LED2 and LED3 will
illuminate.
Programmer v5.81

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5.2.2 Execute the programmer update PC site software. (in the un-zipped document)
5.2.3 Settings:
5.2.3.1 【 Programmer Type 】 select ISP.
5.2.3.2 【 MCU Part No. 】 select 82 Series & MG82FL(E)564
5.2.3.3 Load burning code and update programmer: select 【 Load File 】 and then select 【
AP(Code) 】 then press OK. Select and open the burning code, select 【 Update
Programmer 】 , then 【 Max Count:0 】 , press OK. Update successful.
5.3 Product Update
5.3.1 Turn OFF the AC power and then open the console. See below for location of screws.
Load File
Update Programmer
Updated

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5.3.2 Connect the programmer to J1 (ISP) of the console PCB.
5.3.3 Turn ON the AC power and then press the update button to update the program.
Update button
5.3.4 Please remove the programmer and reboot the system to finish the update. (reset power)
LED1 Flash
LED1 Off
Done
J1 (ISP)