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Greenheck Vektor ERS-MD User manual

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1Fan Plenum Curb for Vektor™
®
Part #474117
Fan Plenum Curb Assembly
Vektor™ ERS-MD Fan Plenum Curb Assembly Instructions
Greenheck VK-ERS curb is shipped in sections for field assembly. All required hardware is provided. Attachment
to roof or structural members and building weather protection by others.
ERS Plenum Section Fan Bypass Air Plenum (BAP) Section*
*Image shown is a representative drawing. Actual curb for bypass air
plenum section may have additional pieces, depending on quantity of
fans. Image is for a two fan system.
Curb Section Parts List
Side Bracket
Corner Bracket
End Panel
Side Panel
Corner Bracket
End Panel
Side Panel
M-Wall Bracket
Center T-Bracket
Center Support Bracket
Description Number of Fans Quantity
End Panel 2
Corner Bracket 4
Side Panel one fan
two fans
three fans
1
2
3
Center T-Bracket one fan
two fans
three fans
0
1
2
M-Wall Bracket one fan
two fans
three fans
1
2
2
Center Support Bracket one fan
two fans
three fans
0
1
2
Description Quantity
End Panel 2
Corner Bracket 4
Side Panel 4
Side Bracket 2
NOTE
Shipping with these assembly instructions are
parts and subassembly drawings which provide
dimensions and quantities required.
2Jib Crane Assembly InstructionsFan Plenum Curb Assembly for Vektor™
Assembly Instructions for ERS
Plenum Curb
Curb for the ERS plenum consists of four sides with
the fourth side support against the Vektor fan bypass
air plenum.
Side Panel(s) Assembly
Examine the four side panel pieces. Two panels have
additional bolt holes at the corner end. Only matching
side panels are to be secured together. Location of
holes depends on size and quantities of fans for this
system.
End Panel to Side Panel(s) Assembly
With side panel assembly complete, take either end
panel and set in an upright position, resting on roof
flashing, with mitered edge butted up against side
panel assembly corner miter. Take one corner bracket
and insert into side panel. Then insert into the end
panel. Secure to each panel piece using 1-inch moly
coat SS bolt assemblies and same method as used in
attaching the side brackets as before.
Repeat the procedure connecting remaining end panel
to the assembly using remaining corner brackets and
fastener assemblies.
With two matching side panel pieces, set in an upright
position resting on roof flashing. Butt flat edges of
side panels together with mitered edge towards
outside. Take one side bracket and slide into each
side panel. Secure the pieces together using the
1-inch moly coat SS bolt assemblies. Bolts are to be
tightened into the nut zerks. The insulation in all of
the brackets (side, corner and center T-bracket) has
not been fully secured so that it can be removed to
make fastening the moly coat bolt assemblies easier.
After tightening bolts, and replacing insulation if it
was removed, secure insulation in place using the
insulation clips.
Take the two remaining matching side panels and
connect using same procedure.
NOTE
The side and end panels, and corner brackets
between the two sections are differentiated from
each other by the overall height. The panels and
brackets are 1-1/2 inches (38mm) higher for the
bypass air plenum section than ERS plenum section.
Hardware and Miscellaneous Items
• 5/16 x 1-1/2 316 SS bolt, lock and flat washer
assemblies
• 1/2 x 1-1/2 316 SS bolt, 1/2 flat (qty 2) washer, 3/4
flat (qty 2) washer, lock washer and nut assemblies
• 5/16 x 1-inch moly coat 316 SS bolts, rubberized
washer and lock washer assemblies
• Caulk
• Foam insulation
• Insulation clips
ERS Side Panel with
additional corner holes
ERS Side Panel without
additional corner holes
3
Fan Plenum Curb Assembly for Vektor™
M-Wall to ERS Plenum Curb Section
To the ERS plenum side
panel assembly with extra
holes, align M-wall bracket
to be centered on side panel
assembly and orientated with
flat side of the bracket up.
Attach the M-wall bracket using the
5/6 x 1-inch moly coat 316 SS bolt assemblies. May
be more than one piece.
End Panel(s) Attachment
The end panels for Vektor fan BAP curb section each
have one flanged edge. The flanged edge is secured
to the ERS plenum curb section utilizing the additional
bolt holes located in the side panels. Set end panel
piece in upright position, resting on roof flashing and
the flanged edge flush to the ERS side panel. Align the
holes between the side panel and the flange. Attach
using the 1/2 x 1-1/2 316 SS bolt and washers.
Repeat the procedure connecting remaining end panel
to other side panel or ERS curb assembly.
Center Support Attachment
The center support has one flanged edge. The
flanged edge is to be secured to the M-wall bracket
and ERS plenum side panel. Set center support in
upright position, resting on roof flashing and flush ERS
plenum curb side panel and M-wall bracket. Align the
holes between the side panel and the flange. Attach
using the 1/2 x 1-1/2 316 SS bolt and washers and a
5/16 x 1-inch moly coat bolt assembly to the M-wall
bracket.
Center T-Bracket to Center Support Panel
Vektor fan BAP center T-bracket is to be connected
to center support panel. This will only fit in one
orientation. Place center T-bracket into position and
secure with 1-inch moly coat SS bolt assemblies and
use the same method as used in attaching the other
side and corner brackets.
Side Panel(s) Connection
After center T-bracket and end panels have been
secured, the side panels can be installed. Only one
end of each side panel is able to be secured to the
center T-bracket and the other only to the corner
joint with the end panels. Take either side panel and
set into upright position, resting on roof flashing and
between T-bracket flange and end panel’s corner. Use
5/16 x 1-inch moly coat bolt fastener assemblies and
secure side panel into position.
Repeat the procedure in connecting remaining side
panel to T-bracket and end panel.
The 5/16 x 1-1/2 316 SS bolt assemblies provided
in the panels of the Vektor fan BAP section are for
mounting the BAP to the curb. Assemblies will need to
be removed prior to setting the fan BAP onto the curb.
Refer to the Vektor-ERS Installation, Operation and
Maintenance Manual for the procedure on how the
plenum sections are to be mounted to the ERS roof
curb.
NOTE
Relative orientation of assembled curb to the
standard duct connection locations for the plenum
mounting on the roof curb.
Assembly Instructions for Vektor
Fan Bypass Air Plenum (BAP) Curb
Vektor Fan Bypass Air Plenum
Attachment
Caulking
Apply the caulk to help seal any joints between the
curb panels.
Foam Insulation Tape
Provided foam insulation tape is to be applied to the
top surface of all roof curb panels. Foam insulation
is to be applied prior to setting the ERS plenum
and Vektor fan BAP. (Foam insulation for the BAP
is shipped with the BAP). Care should be taken to
apply the foam insulation so that there are no gaps or
spaces between pieces.
Duct location for side inlet
Duct location for bottom inlet
4Jib Crane Assembly Instructions474117 • Fan Plenum Curb Assembly, Rev. 1, April 2011 Copyright © 2011 Greenheck Fan Corporation