Greenheck ESJ-202 User manual

®
Stationary, Non-Drainable Blade Louver Models 1
®
Document 485607
Stationary, Non-Drainable Blade Louvers
Models ESJ-202, ESJ-401, ESJ-602, and ESK-402
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
Receiving and Handling
Upon receiving louvers, check for both obvious
and hidden damage. If damage is found, record all
necessary information on the bill of lading and file
a claim with the final carrier. Check to be sure that
all parts of the shipment, including accessories are
accounted for.
Safety Warning
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury
or death. Read the installation, operating, and
maintenance instructions thoroughly before installing
or servicing this equipment.
Table of Contents
General Louver Installation Instructions . . . . . . . . 2
Single Section Wide x Single Section High Installation 3
Single Section Wide x Multi Section High Installation. 4
Multi Section Structural Support Tables . . . . . . . . 5
Multi Wide x Single Section High - Unsupported . . . 6
Multi Wide x Single Section High - Supported . . . . 7
Multi Section Wide x Multi Section High Installation . 8

Stationary, Non-Drainable Blade Louver Models2
®
General Louver Installation Instructions
Installation Instructions
1. Locate all crates, boxes, cartons, etc.
2. Use care when handling louver sections to prevent damage. Louvers are to be carefully lifted by the louver
frame or supports. Use multiple lifting points when possible to avoid deformation or distortion of louver
components. DO NOT LIFT LOUVERS BY THE LOUVER BLADES. Use appropriate caution to prevent
damage to the louver finish.
3. Remove louvers and any provided accessories from the packaging and inspect for damages. Verify louver
dimensions and that all required pieces are present.
4. Single section louvers will ship fully assembled. Multiple section assemblies will ship as individual louver
sections to be combined into the larger assembly at installation. Large multiple section louver assemblies may
ship in multiple crates.
5. All louver sections will have a factory applied louver label affixed. This label will identify the louver size and a Tag
identification if one was provided during the order process.
6. Verify that all required installation hardware is available, to include mounting angles and fasteners (customer
provided or optional manufacturer provided). Inspect the opening for any damage or issues that may affect
installation of the louvers. Remove any obstructions or debris as required. Adequate substrate depth must be
verified.
7. Check the dimensions of the opening to verify the louver will fit correctly. Check the opening is square and
plumb.

Stationary, Non-Drainable Blade Louver Models 3
®
Single Section Wide x Single Section High Installation
1. Locate the optional extended sill, if provided, and
place in the opening. (Extended Sill Details)
2. Locate mounting angles and fasteners required to
attach the louver to the structure. Clip angles and
fasteners are by others unless the optional mounting
angles have been ordered from manufacturer with
the louvers. Anchors to the structure are by others
and are not manufacturer provided.
(Mounting Clip Details)
3. Place the louver in the opening and shim around the
perimeter to maintain proper spacing for backer rod
and caulk joint.
4. Using the appropriate fasteners, secure the
mounting angles to the back of the louver frame at
the perimeter.
5. Ensure the louvers is level and in the correct
location within the opening and secure the mounting
angles to the structure using the correct anchor (by
others) for the building substrate material.
6. Once the louver is secured to the structure, install
backer rod and caulk around the perimeter of the
opening at the front of the louver.
Figure 1.1
Figure 1.2
Figure 1.3

Stationary, Non-Drainable Blade Louver Models4
®
Single Section Wide x Multiple Section High Installation
1. Locate the shipped loose Alignment Plates for
the jambs. Following the provided Installation,
Operation, and Maintenance Manual instructions
included with the Alignment Plates, connect the
upper and lower louver sections together.
2. If the louver sections are wide enough to require a
blade support angle, the upper louver section and
lower louver section angles will need to be spliced
together. This can be accomplished by following the
provided Installation, Operation, and Maintenance
Manual instructions included with the shipped loose
Splice Angle kit.
3. Locate the optional extended sill, if provided, and
place in the opening. (Extended Sill Details)
4. Locate mounting angles and fasteners required to
attach the louver to the structure. Clip angles and
fasteners are by others unless the optional mounting
angles have been ordered from manufacturer with
the louvers. Anchors to the structure are by others
and are not manufacturer provided.
(Mounting Clip Details)
5. Place the louver in the opening and shim around the
perimeter to maintain proper spacing for backer rod
and caulk joint.
6. Using the appropriate fasteners, secure the
mounting angles to the back of the louver frame at
the perimeter.
7. Ensure the louvers is level and in the correct location
within the opening and secure the mounting angles
to the structure using the correct anchor (by others)
for the building substrate material.
8. Once the louver is secured to the structure, install
backer rod and caulk around the perimeter of the
opening at the front of the louver.
Figure 2.1
Figure 2.2
Figure 2.3
IOM# 482875
IOM# 468788

Stationary, Non-Drainable Blade Louver Models 5
®
Multiple Section Structural Support
For multiple section wide and single section high louver installation, review Tables to determine if an
additional structural support will be required based on the louver section width and height of the louvers
being installed. If additional support is not required, reference the Multiple Section Wide and Single Section
High-Unsupported installation instructions. If additional support is required, reference the Multiple Section
Wide and Single Section High-Supported installation instructions.
ESJ-202, ESJ-401, and ESK-402
Section Width (In.)
Maximum Unsupported Height
At 25 PSF Wind Load (In).
<= 36 90
<= 48 78
<= 60 70
<= 72 66
<= 84 58
<= 96 54
<= 108 52
<= 120 48
Table 1.1
ESJ-602
Section Width (In.)
Maximum Unsupported Height
At 25 PSF Wind Load (In).
<= 36 120
<= 48 108
<= 60 96
<= 72 88
<= 84 82
<= 96 76
<= 108 72
<= 120 68
Table 1.2

Stationary, Non-Drainable Blade Louver Models6
®
Multiple Section Wide x Single Section High Installation - Unsupported
1. Locate the optional extended sill, if provided, and
place in the opening. (Extended Sill Details)
2. Locate mounting angles and fasteners required to
attach the louver to the structure. Clip angles and
fasteners are by others unless the optional mounting
angles have been ordered from manufacturer with
the louvers. Anchors to the structure are by others
and are not manufacturer provided.
(Mounting Clip Details)
3. Place the left louver section (as viewed from the
exterior) in the opening and shim around the
perimeter to maintain proper spacing for backer rod
and caulk joint.
4. Using the appropriate fasteners, secure the
mounting angles to the back of the louver frame at
the perimeter.
5. Ensure the louvers is level and in the correct
location within the opening and secure the mounting
angles to the structure using the correct anchor (by
others) for the building substrate material.
6. Place the next louver section to the right of the
first louver section and repeat steps 3-5 above to
secure the louver to the structure. Follow the same
procedure for any additional sections to the right.
7. Once the louver assembly is secured to the
structure, install backer rod and caulk around the
perimeter of the opening at the front of the louver as
well as the mullion joint between the louver jambs.
Figure 3.1
Figure 3.3
Figure 3.2

Stationary, Non-Drainable Blade Louver Models 7
®
Multiple Section Wide x Single Section High Installation - Supported
1. Locate the optional extended sill, if provided, and
place in the opening. (Extended Sill Details)
2. Locate mounting angles and fasteners required to
attach the louver to the structure. Clip angles and
fasteners are by others unless the optional mounting
angles have been ordered from manufacturer with
the louvers. Anchors to the structure are by others
and are not manufacturer provided.
(Mounting Clip Details)
3. Place the left louver section (as viewed from the
exterior) in the opening and shim around the
perimeter to maintain proper spacing for backer rod
and caulk joint.
4. Using the appropriate fasteners, secure the
mounting angles to the back of the louver frame at
the perimeter.
5. Ensure the louvers is level and in the correct
location within the opening and secure the mounting
angles to the structure using the correct anchor (by
others) for the building substrate material.
6. Place the next louver section to the right of the
first louver section and repeat steps 3-5 above to
secure the louver to the structure. Follow the same
procedure for any additional sections to the right.
7. Install additional structural supports (not by
manufacturer) at the vertical louver mullions. Secure
the louver frame to the structural support with the
appropriate mounting angles and/or anchors (not by
manufacturer).
8. Once the louver assembly is secured to the
structure, install backer rod and caulk around the
perimeter of the opening at the front of the louver as
well as the mullion joint between the louver jambs.
Figure 4.1
Figure 4.2
Figure 4.3
Structural Reinforcing (by others)
Figure 4.4

Stationary, Non-Drainable Blade Louver Models8
®
Multiple Section Wide x Multiple Section High Installation
Larger opening sizes require field assembly of multiple louver sections to make up the overall opening size.
Individual louver sections are designed to withstand a 25 psf wind load. Structural reinforcing members
may be required to adequately support and install multiple louver sections within a large opening. Structural
reinforcing members along with any associated installation hardware is not provided by manufacturer unless
indicated otherwise by manufacturer.
1. Locate the shipped loose Alignment Plates for
the jambs. Following the provided Installation,
Operation, and Maintenance Manual instructions
included with the Alignment Plates, connect the
upper and lower louver sections together.
2. If the louver sections are wide enough to require a
blade support angle, the upper louver section and
lower louver section angles will need to be spliced
together. This can be accomplished by following the
provided Installation, Operation, and Maintenance
Manual instructions included with the shipped loose
Splice Angle kit.
3. Locate the optional extended sill, if provided, and
place in the opening. (Extended Sill Details)
4. Locate mounting angles and fasteners required to
attach the louver to the structure. Clip angles and
fasteners are by others unless the optional mounting
angles have been ordered from manufacturer with
the louvers. Anchors to the structure are by others
and are not manufacturer provided.
(Mounting Clip Details)
5. Place the combined left louver section assembly (as
viewed from the exterior) in the opening and shim
around the perimeter to maintain proper spacing for
backer rod and caulk joint.
6. Using the appropriate fasteners, secure the
mounting angles to the back of the louver frame at
the perimeter.
7. Ensure the louvers is level and in the correct
location within the opening and secure the mounting
angles to the structure using the correct anchor (by
others) for the building substrate material.
8. Place the next combined louver section to the
right of the first louver section. Shim around the
perimeter to maintain proper spacing for backer rod
and caulk joint. Repeat steps 6-7 above to secure
the louver to the structure.
9. Follow the same procedure for any additional
sections to the right.
10. Additional structural supports (not designed or
provided by manufacturer) may be required and
will need to be installed behind the louver mullions
at this point. The louvers must be secured to the
structural support using the appropriate mounting
angles and fasteners (by others)
11. Once the louver is secured to the structure, install
backer rod and caulk around the perimeter of the
opening at the front of the louver.
Figure 5.1
Figure 5.2
IOM# 482875

Stationary, Non-Drainable Blade Louver Models 9
®
Multiple Section Wide x Multiple Section High Installation Continued
Figure 5.3
Structural Reinforcing (by others)
Figure 5.4
IOM# 468788
IOM# 468788

485607 • Stationary Non-Drainable Blade Louver IOM, Rev. 1, April 2022 Copyright 2022 © Greenheck Fan Corporation10
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications
without notice.
Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature
section of the website at Greenheck.com/Resources/Library/Literature.
®
Phone: [phone] • Fax: [phone] • Parts: 800.355.5354 • E-mail: [email protected] • Website: www.greenheck.com
Our Commitment
AMCA Publication 410-96, Safety Practices for Users and
Installers of Industrial and Commercial Fans, provides
additional safety information. This publication can be obtained
from AMCA International, Inc. at www.amca.org.
Greenheck’s Louver Models catalog provides additional
information describing the equipment, fan performance,
available accessories, and specification data.