Gregson-Clark SPREADER-MATE SM-B User manual

SM-B OM 10-12
Gregson-Clark
SPREADER-MATE 
Operator’s Manual
Model SM-B with 62” Boom
The Spreader-Mate™is a self-contained, drop-in tank unit to convert your spreader into a spray
applicator. We hope that you will find the Spreader-Mate to be a safe, dependable, and accurate
tool for your spraying work. Please take time to read the following instructions.
Do not hesitate to call your dealer or Gregson-Clark directly with any questions or concerns. We
also welcome your comments and suggestions on how we can continue to improve this product.
Toll free: 800 . 706 . 9530 Fax: 585 . 538 . 9577
Phone: 585 . 538 . 9570 E-mail: [e-mail]
3213 Lehigh Street
Caledonia, NY 14423
www.GregsonClark.com

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TABLE OF CONTENTS
Safety precautions............................................................................................................... 2
Set-up procedure................................................................................................................. 2
General operation and maintenance.................................................................................... 6
Initial startup........................................................................................................................ 6
Battery charging .................................................................................................................. 6
Calibration........................................................................................................................... 7
Troubleshooting................................................................................................................... 7
Accessories......................................................................................................................... 8
Warranty.............................................................................................................................. 9
Spare Parts lists .................................................................................................................10
SAFETY PRECAUTIONS
Pesticides can cause personal injury and harm the environment when used improperly. Be
sure to follow label recommendations concerning safety and disposal. Observe all safety
precautions including wearing of protective clothing and equipment.
The Spreader-Mate is designed to fit into many, but not all, commercial broadcast spreaders.
Be sure that the overall weight does not exceed the spreader manufacturer’s
recommendations. A full tank and all hardware will add 102 lbs. to the spreader.
Use extreme caution to avoid tipping of the spreader.
Calibrate and test using clean water.
Check with each use for leaks or damage.
SET-UP PROCEDURE
Your Spreader-Mate was pressure tested prior to shipment. Some components were
disassembled for packaging and shipment. The basic set-up procedure is as follows:
Remove the spray wand from inside the tank.
Remove all contents from the box.
Cut the plastic ties holding the boom sections together.
Report any missing or damaged items to your dealer immediately.
NOTE: The pink liquid residue in the tank is RV antifreeze. Flush out the tank before
use. (See page 6)

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Figure 1
Line up the holes in the boom hinges of the
center and outside sections and install the
bolts and locknuts.
Figure 2
With the boom folded closed, install the
springs on the spring mounting tabs.
Figure 3
Install the boom on the front of the
spreader. Set the opened boom assembly
on the tubular hopper support of the
spreader. Center the vertical mounting
brackets horizontally and mark the two hole
locations. Set the boom assembly aside
and drill two 1/4-inch diameter holes for the
mounting hardware.
Mounting Holes
Place the 1-1/2 inch diameter washers on the inside of the hopper wall and insert the 1/4-20 hex
head bolts in the holes. The bolt heads should be inside the hopper. They should be snug and
will need to be screwed into the holes. Replace the boom assembly and align the bolts with the
mounting holes. The small lockwashers and wingnuts are used to secure the boom while in use.
See illustration below.
Figure 4
Hex Bolt
Lock Washer
Inside Washer
Inside Hopper Wall
Wingnut
Boom Mounting
Bracket

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4
Figure 5
Clean all debris from the spreader hopper.
Place the empty tank assembly in your
spreader hopper with the battery mounted
toward the rear.
Figure 6
Hook up the boom hose wingnut to the boom line valve.
Figure 7
Install the sprayer nozzles,
screens, and caps.

SM-B OM 10-12
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Figure 8
Install the handle thumb switch.

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6
Figure 9
Install the pump wiring assembly clips to the switch spades.
Figure 10
Connect the battery wires.
Figure 11
Connect swivel elbow fitting to pump inlet
port.

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Figure 12
Install the pressure gauge.
IMPORTANT!Screw in the gauge hand-
tight, with only sufficient force
to prevent leaking.
Overtightening the gauge can
break the regulator housing.

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8
GENERAL OPERATION AND MAINTENANCE
The sprayer pump is turned on and off by the thumb switch mounted on the handlebar of the
spreader. Each dripless nozzle body has a special shut-off cap. The nozzle body requires 5
psi of system pressure to open, thus keeping the nozzles from dripping when the pump is
off. The nozzles can be completely shut off by turning the cap clockwise. The operator can
turn off individual nozzles as needed. The hand spray wand is activated by closing the boom
line valve (ball valve on top of the tank) to turn off flow to the boom. To drain the tank of
unused liquids, remove the spray tip from the wand and pump the remaining liquid into the
proper receptacle.
• Clean pump filter daily. • Adjust hinge lock nut tension as necessary.
• Clean tip screens regularly. • Flush with water after each use.
• Prevent from freezing. • Lubricate hinges with grease.
INITIAL START UP AND PRESSURE TESTING
1. Turn the pressure regulator knob counter-clockwise all the way.
2. Put about one gallon of water in the tank for testing.
3. Be sure that the boom line valve is turned off.
4. Turn on the handlebar thumb switch. You should hear the pump running and see
water moving through the hoses.
5. Slowly turn the pressure regulator knob clockwise to increase the pressure. You
should notice movement of the needle on the pressure gauge. Adjust the pressure
to 30 psi for testing.
6. With the spray wand assembled, operate the trigger valve and check it for leaks.
Note the trigger lock. Also adjust the nozzle and angle adapter orientation to the
desired position.
7. Turn off the switch. Turn on the boom line valve and all four caps on the top of
each boom nozzle body.
8. Turn on the switch and observe the spray pattern from each boom nozzle. Check
the entire boom assembly for leaks.
9. Flush out the water and antifreeze. Once the unit has been pressure tested and
you are familiar with its operation, you can begin the calibration procedure.
BATTERY RECHARGING
The Spreader-Mate battery is a sealed, maintenance-free 12-volt battery. Charging at a low
rate (3 amp max.) with an automotive-quality battery charger will extend battery life.
A 110-volt powered plug-in battery charger is available as an optional accessory to recharge
the battery when not in use. The battery can also be recharged by the service truck’s
charging system by using the optional vehicle charging kit.

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CALIBRATION
The Spreader-Mate is equipped with Turbo TeeJet Air Induction nozzles. The nozzle table
below will serve as a reference for application rates. The nozzle spacing is 20 inches. The
pressure is adjustable. A working pressure of 20 psi will provide adequate coverage. A four-
inch overlap of the previous spray pass is recommended.
Turbo TeeJet
Nozzle Number:
Pressure
PSIG
Capacity
1 nozzle
1GPM
Gallons per Acre at 20” Spacing
2.5 MPH
3 MPH
3.5 MPH
4 MPH
4.5 MPH
5 MPH
5.5 MPH
6 MPH
TTI11002-VP
20
0.14
16.6
13.9
11.9
10.4
9.2
8.3
7.6
6.9
30
0.17
20.2
16.8
14.4
12.6
11.2
10.1
9.2
8.4
40
0.20
23.8
19.8
17.0
14.9
13.2
11.9
10.8
9.9
50
0.22
26.1
21.8
18.7
16.3
14.5
13.1
11.9
10.9
Table 1
Because walking speeds vary, it is always best to perform a field test to confirm the
application rate. The procedure is simple:
1. Measure an area at least 10,000 square feet.
2. Fill the tank with water.
3. Spray the measured area at 20 psi and at a comfortable sustainable walking speed.
4. Refill the tank from a calibrated container keeping track of the amount needed to refill
the tank.
5. Divide the number of gallons used by the square footage of the area sprayed
(Expressed in 1000 square foot increments)
6. Since the tank holds 9 gallons, divide 9 by the result to obtain the expected coverage
per tank full.
Example: 4.5 gallons used
10,000 square feet sprayed
4.5 divided by 10 = .45 gallons per 1000 square feet
9 divided by .45 = 20
The capacity is 9 gallons, so in this example a full tank should cover 20,000 square feet.
TROUBLESHOOTING
Problem
Possible cause
Solution
Pump runs, but little
Battery drained
Recharge battery
or no flow
Tank empty
Refill tank
Filter clogged
Clean filter screen
Filter bowl not on tight
Tighten filter
Filter gasket faulty or missing
Check / Replace gasket
Broken fitting or hose
Repair as necessary
Pump needs repair
Repair as necessary
Plugged intake line
Remove obstruction
Pump won’t turn on
Battery dead
Recharge battery
Loose or faulty connection
Repair as necessary
Faulty switch
Repair as necessary
Not all nozzles spraying
Caps on nozzle bodies turned off
Turn all caps to the ON position
Nozzle screen is plugged
Clean all nozzle screens
Table 2

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SPREADER-MATE ACCESSORIES
SPREADER-MATE TRUCK CHARGER
The charger allows the sprayer battery to be
recharged from a truck charging system in between
jobs.
Included is 20 feet of 10-gauge x 2 wire, 40 amp
circuit breaker, battery wire connectors, and a
quick-connect modular plug for Spreader-Mate
battery.
SPARE SPREADER-MATE BATTERY
One battery can be charging while another battery
is in use. The spare battery comes with battery wire
connectors, fuse assembly and a quick-connect
modular plug.
ACCUMATE CHARGER
110-Volt powered plug-in charger for overnight
recharging. This is a top quality charger designed
specifically for AGM batteries.
SPREADER-MATE TRUCK STAND
This rugged steel frame mounts easily to the truck
securing the Spreader-Mate tank assembly when
not in use.

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WARRANTY
The Gregson-Clark Spreader-Mate is warranted by the manufacturer to the original purchaser to
be free from defects in materials and workmanship for a period of one year. The battery and the
pump elastomers, which are considered normal wear items, carry a 90-day warranty against
defects in materials and workmanship.
Gregson-Clark’s liability shall be limited to replacement of defective components, FOB shipping
point. In no event shall Gregson-Clark be liable for any special, incidental, or consequential
damages including loss of profits.

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BATTERY AND SPRAY WAND MOUNTING HARDWARE
REF.#
QTY.
PART #
DESCRIPTION
1
1
SMAB1
Angle Bracket
2
2
1170910
Wing Nut
3
2
0-BV
Mounting Clip
4
2
1172906
Screw #6 - ½”
5
2
1172586
Pan Head Screw
6
2
1171215
Fender Washer
7
2
42216
Eye Bolt
7 *
2
42217
Eye Bolt (H.C. Battery)
*Optional
1
2
3
4
5
6
7

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BOOM COMPONENTS DIAGRAM
REF.#
QTY.
PART #
DESCRIPTION
1
1
SMRB
Right Boom Section
2
2
GCH06/CBX24
Hose, 3/8" ID x 24"
3
2
LE-085H-05-M
Spring, Stainless Steel
4
1
SMCB
Center Boom Section
5
1
GCH06/CBX21
Hose, 3/8" ID x 24"
6
1
163.604.4
Hose Barb Wing Nut Assy. 3/8"
7
1
SMLB
Left Boom Section
8
2
SMHB
Hinge Bolt, Lock Nut, 3/8"
9
4
Nozzle Assembly, See Page 14
10
2
GCH06/CBX9
Hose, 3/8" ID x 9"
1
2
3
4
5
6
7
2
8
9
10
10

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ELECTRICAL COMPONENTS DIAGRAM
REF.#
QTY.
PART #
DESCRIPTION
1
1
7200030
Toggle Switch
2
1
SMSB1
Switch Bracket
3
1
SMWA1
Pump/Switch Wiring Assembly
4
1
12J
Screw Clamp
5
1
ES17-12
Battery
5 *
1
ES33-12
Battery, High Capacity
6
1
SMWA2
Battery Wiring Assembly
6 *
1
SMWA3
Battery Wiring Assembly, H.C. Battery
7
1
78330
Fuse Holder
---
1
78205
20 Amp Fuse
*Optional
1
2
3
4
7
6
3
5

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SPRAY NOZZLE DIAGRAM
Your Spreader-Mate is equipped with dripless nozzle bodies with special shut-off caps. Each
nozzle body requires 5 psi of system pressure to open. This keeps the nozzles from dripping
when the pump is turned off. Also, the nozzle bodies can be completely shut off by turning the
cap clockwise as shown. This allows the operator to turn off individual nozzles when spraying
with less than the full boom width is desired.
Nozzle in OFF position
Nozzle in ON position

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NOZZLE ASSEMBLY DIAGRAM
REF.#
QTY.
PART #
DESCRIPTION
1
2
22252-312-375-NYB-MC
Dripless Nozzle Body, Double w/ Cap
2
2
22251-311-375-NYB-MC
Dripless Nozzle Body, Single w/ Cap
3
4
TTI11002-VP
Turbo TeeJet Air Induction Nozzle
4
4
CP25597-6-NY
Quickjet Cap
5
4
8079-PP-50
Screen
6
4
CP19438-EPR
Washer
7
4
QJ111SQ-1
Vari-Spacing Clamp
1
2
3
4
5
6
7

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TANK AND PLUMBING PARTS DIAGRAM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4
4

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Tank and Plumbing Parts List
*Optional
REF.#
QTY.
PART #
DESCRIPTION
1
1
GCT09SM
Poly Tank, 9 Gallon
2
1
23120-1/2-PP
Regulator
3
1
2141GXB60
0-60 SS Liquid Filled Gauge
4
4
M1200P
1/2" Close Nipple Hex
5
2
A1212P
1/2" MPT x 1/2" Barb
5 (not shown)
2
A1212P
1/2" MPT x 1/2" Barb (Inside Tank)
6
2
TT12P
1/2" Female Tee
7
1
GCH08/CBX3.5
Clear Braid Hose 1/2" ID x 3.5"
8
4
5P050C
Easy Seal Clamp For 1/2" ID Hose
9
1
234-2926
1/2" FPT x 1/2" Barb Straight Swivel
9 *
1
20381-000
1/2" ORS x 1/2" Barb Straight
10
1
2088-343-500
Shurflo Pump 3 Gpm
10 *
1
04100-143A
FloJet Pump 5 Gpm
11
1
234-3926
1/2" FPT x 1/2" Barb Elbow Swivel
11 *
1
20381-009
1/2" ORS x 1/2" Barb Elbow
12
1
GCH08/CBX10
Clearbraid Hose 1/2" ID x 10"
13
1
AA122-1/2-PP-50
Strainer 1/2" 50 Mesh - Complete
not shown
1
CP45102-3-SSPP
50 Mesh Screen
not shown
1
CP23173 EPR
Strainer Bowl Gasket
14
1
EL1212P
1/2" MPT x 1/2" Barb Elbow
15
1
3542010
6" Female Tank Lid With Vent
16
4
1172444
# 10-24 x 1" SS Machine Screw
17
1
MVT12FM
Ball Valve 1/2" FPT x 1/2" MPT
18
1
SE12P
1/2" Street Ell
19
1
RB1214P
1/2" x 1/4" NPT Reducer Bushing
20
1
HSC2841- 04x10
Retractable Hose 1/4" x 10'
not shown
1
GCH08/CBX15
Hose 1/2" ID x 15" (Inside Tank, Suction Line)
not shown
1
GCH08/CBX16
Hose 1/2" ID x 16" (Inside Tank, Return Line)
not shown
1
6J
Screw Clamp, SS (Inside Tank, Suction Line)

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HAND SPRAY WAND DIAGRAM
REF.#
QTY.
PART #
DESCRIPTION
1
1
22665-15-PP
Extension Wand
2
1
22650-PP-1/4
Trigger Jet Valve
3
1
TT11002-VP
Turbo TeeJet Nozzle
4
1
CP22668-PP
Cap Nut
5
1
22673-PPB
Angle Adapter
6
1
4193A-PP-5-50SS
50 Mesh Screen
1
2
3
4
5
6